26/07/2011

Pressure Measurement

in Oil and Gas Industry

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 2

Presented by

Matthias Schtzeberg

Marketing Manager

Pressure Measurement

@

Endress+Hauser

Instruments International AG

Matthias Schtzeberg

26/07/2011

Slide 2

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 3

Milestones in pressure measurement

20062007 2010

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 4

Cerabar S/M/T & Ceraphant T

pressure0 bar abs.vacuum

0 bar rel

atmospheric pressure

(~1bar abs.)

[Pa] P =[N]

[m]FA

A

F

Absolute / Gauge and Differential Pressure

Absolute pressure

Deltabar S/M

dp transmitter

Cerabar S/M/T

Ceraphant T

Absolute pressure

- Gauge Pressure +

Differential Pressure

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 5

Demands on a Pressure transmitter

Condensation/Moisture Pressure shocks Vakuum Corrosion/Abrasion Temperature influences

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 6

Sensor Technology

Metal Cell

Ceramic Cell (Ceraphire)

Diaphragm Seals

Matthias Schtzeberg

26/07/2011

Slide 6

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 7

Silicon sensor

Silicon wafer

Insulating layer

Silicon strain gauges

Substrate

Silicon Sensor for Process Pressure

o Pressure depending resistors

increasing resistor

decreasing resistor

Wheatstone Bridge

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 8

Working Principle: Wheatstone Bridge

Polysilicon Strain Gauge

Channel with fill fluid

Metallic process membraneProcess connection

Process pressure

Silicon Sensor for Process Pressure

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 9

dP-Transmitter with Metal Cell

Working Principle : Wheatstone Bridge

process

membrane process membrane

welded welded

substrate layer

process pressure process pressure

oilfilled channels

sensor chip

overpressure

damping

membrane

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 10

Features of monosilicon with diaphragm/chemical seals

max. pressure 700 Bar

max. temperature 400C (with diaphragm seals)

Fully welded measuring cell

Limitation of Silicon with diaphragm/chemical seals

Diaphragm sensitive against abrasion and corrosion

Corrosion resistance makes expensive coatings necessary

Features of the silicon sensor

Sensor Technology

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 11

Pressure transmitters with Metal Cell

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 12

Purpose: Reduce the process temperature to suit the sensor limits

and protect it from overheating

Rule of thumb:Reduction of 100C

per 100 cm impulse pipe

Max. 150C

Impulse Pipe systems (wet leg)

Impulse pipe filled with process medium

measuring cell

membrane

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 13

Diaphragm Seals

Diaphragm Seal Version

1. screw on of diaphragm seal

2. welding

3. filling with oil

Standard Version (e.g. PMP71/PMP51)

Pressure Transmitter

1. connection and welding of capillaries

Standard Version

dP transmitter(e.g. PMD75/PMP55)

Diaphragm Seal Version

dP transmitterdP Transmitter

2. filling with oil

Sensor Technology

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 14

Why ? => to transmit the pressure

=> to protect the transmitter

application ranges- high temperatures

- aggressive media

- measuring points with bad

mounting position

400 C

Why Diaphragm Seal Systems

Oil filled channel or capillary2nd membrane

measuring cell

1st membrane

Process medium

Sensor Technology

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 15

Temperature error (Tk) of diaphragm seals

0

2

4

6

8

10

12

14

16

18

20

DN 25 DN 32 DN 40 DN 50 DN 80 DN 100

Tk m

bar

/ 1

0K

Use process connections with

DN 80/3 or bigger!

to consider:

Membrane diameter

Membrane material/stiffness

Oil volumue

Length of kapillaries

Sensor Technology

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 16

Diaphragm Seal p/dp transmitter

Sensor Technology

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 18

Impulse pipe

No oil filling more accurate

Can be blocked by medium

No temperature limits

Not for corrosive medium

Not suitable for hygienic

applications

Cheap installation

Typical applications:

Steam, Gas, Water, Air,

Difference between impulse pipe and diaphragm seal

Diaphragm seals

Oil filled temperature influence

Flush mounted process connections

possible

Max. 400C (depending on filling

oil)

Used for corrosive medium

Hygienic process

connections

Expensive

Typical applications:

Sticky or aggressive medium

Sensor Technology

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 19

CERAPHIRE

CERAmic SapPHIRE

CERAPHIRE

Sensor Technology

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 20

Membrane

electrode (tantalum)

active solder ring

electrode (tantalum)

reference electrode (tantalum)

body

Up to 40 times

overload resistance

Resistant to

alternating loads

Abrasion / corrosion

resistant

Long-term stability

0.1 % per year

CERAPHIRE

Sensor Technology

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 21

Pressure

Absolute pressure cell

Gauge pressure cell

Atmospheric pressureSubstrate

Pressure

max. deflecting

of the membrane = 25m

CERAPHIRE

Diaphragm

Distance

ring

Ceraphire

99.9 % Al2O3

Sensor Technology

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 22

Purity of Ceramic

10 m

10 m

Ceraphire

structure of 96% Al2O3 structure of 99,9% Al2O3

Sensor Technology

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 24

Features of the Ceramic sensor

Features of the Ceramic Cell

high overload protection (up to 40x)

no filling fluids => dry measuring cell

highly corrosion resistant

high abrasion resistant

best for vacuum

Self monitoring

Limitations of Ceramic

maximum pressure 40 Bar

max. continuos temperature at the face 150C

Sensor Technology

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 26

Applications

Pump control, liquid sulfur at 147 C

PMC71 with high temperature option

Sensor Technology

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 27

Pressure Transmitters with Ceramic Cell

Sensor Technology

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 28

TMS simple pressure selection

Cerabar M Deltapilot M Deltabar M

Sensor Technology

26/07/2011

Cerabar S / Deltabar S Evolution

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 30

S-Class Evolution Platform Overview

Silicon (Metal)CeramicCONTITE

With diaphragm seal

P MetalP Ceramic

With diaphragm seal

2-chamber housing

Aluminium/SS316L

Display and electronic

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 31

Cerabar/Deltabar S-class Evolution

To protect the transmitter from vibrations and condensation

To install the transmitter at a convenient position for operation and reading

Available with 2m, 5m or 10m shielded cable

Separate housing

Electrical connection no oil filled diaphragm seal

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 32

Choose the electronics to your needs

420mA / HART

Profibus PA

Foundation Fieldbus

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 37

User Interface

3-button operation Easy and safe handling,

all parameters can be set up on site

No software tools necessary for set up

Operation from outside without opening ofthe housing (not for T17 SS housing)

Quick Setup: simple setting of the main parameters. (measuring range, zero point, damping)

Simulation functions of the instrument(current, pressure, alarms, level.)

Alphanumeric, menue guided Display (4 collumns plain text)

Storage of device-configuration

Duplicating of set-up

Event-recorder and storage of changes of the parameter setup

Storage of process pressure and temperature (25 h).

HistoROM / M-Dat

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 38

Functional Safety

HistoROM

Secondary Containment

Diagnostic Functions

Safety features of the evolution s-class

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 39

Calibration Certificate for E+H Transmitters

Every transmitter comes with a Calibration Certificate

26/07/2011

New M-class platform

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 41

The Pressure M-Platform

Compact design with one chamber housings

Flexible offer for pressure, level and flow measurements

Modular electronics and full-graphic display

Easiest set-up on-site or with SW-tools

International use due to a wide range of approvals and certificates

Reliable measurement with proven in use sensors

M-class

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 42

Pressure M-Platform overview

Differential

pressure Pressure

metal cell Pressure

ceramic cell

Pressure

remote seal

Hydrostatic level

Contite design

ElectronicsOptional

display

Aluminum and 316L

housings

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 43

Pressure M-Platform Compact design

70 mm

115 m

m

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 45

Field trials Oil & Gas: PanGas (Switzerland)

Deltabar M (PMD55):

Objective : Replacement of phased-out

PMD230.

Application : Level measurement in a

storage tank for liquid

nitrogen.

Medium : Nitrogen gas (0 to 3 bar).

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 46

Cerabar M in an oil refinery

Pressure measurement in oil refinery

Pressure control in oil pipes

Pressure control in steam pipes

Process temperatures ~150C

Pipe pressure ~ 9bar

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 47

Clear Segmentation

Deltabar M Deltabar S

Ref. Accuracy 0.1%

0.075% 0.075%

0.05% (0.04%)

PN 70 bar

160 bar 160 bar

420 bar

Housing one chamber (compact)

two chamber (standard)

Operation operation inside

operation inside + LCD

operation inside

operation inside + LCD

operation outside + LCD

Languages English + 1 additional

(+ production site language)

8 Languages

26/07/2011

Waterpilot Focus on FMX167Water Waste Water Salt Water

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 49

FMX21: Product Strategy

Strengthen and round-off our offering for the Water/Wastewater market

Optimized product basket thanks to Waterpilot FMX21 HART

Waterpilot FMX167 analog output

basic applications

FMB53 Deltapilot with CONTITE

critical applications

Main Targets

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 50

Target applications: Environmental Industry

Level measurements in water and wastewater applications

Fresh water well

Control of lift station pumps

Control of rainwater pumps

Thermal water

Sludge tanks

Sand catchers

Basins

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 51

FMX21: Level measurement in fresh water wells

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 52

FMX21: Control of lift station pumps (wastewater)

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 53

FMX21: New Options in a Nutshell 1/2

Ref. accuracy opt. 0.1%

Different housing versions

Different cable materials PE/FEP/PUR

T measurement optional

New (additional) approvals

26/07/2011

Sensor Technology

Cerabar S /

Deltabar S

Evolution

New M-class

platform

Waterpilot Focus on FMX167

End

Pressure measurement

Matthias Schtzeberg

Slide 54

FMX21: New Options in a Nutshell 2/2

Automatic density compensation

Absolute sensor (electronic dP)

Customer specific cable marking

New inner construction

4..20mA with HART 6.0

26/07/2011

Pressure Measurement

in Oil and Gas Industry