preventing corrosion with abrasive blasting

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  • 7/31/2019 Preventing Corrosion With Abrasive Blasting

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    1 | P a g e W W W . D I A M O N D P C S . C O M . A UC O P Y R I G H T 2 0 1 2

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    Corrosion Protection Through

    Abrasive Blasting

    Maintaining Structure

    Appearance And Safety

    3

    Five Reasons Why People Hire

    Painting Contractors For That

    Paint Job

    5

    Important Factors To Consider

    Before Concrete Repairs Begin7

    Preventing Accidents By Using

    Protective Coatings On Floors9

    Preventing Corrosion With

    The Different Types Of

    Abrasive Blasting

    11

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    Corrosion Protection Through Abrasive Blasting

    Maintaining Structure Appearance And Safety

    The quality of metal easily gets compromised due to exposure to different kinds

    of elements. Oxidation typically occurs, which instantly alters the appearance of

    metal surfaces; first, making it lose its lustre and eventually forming build-up of

    rust. Rust is not just unsightly but if left untreated, it eats away at metals

    completely weakening their composition; weakened metals develop holes and

    easily break. Corrosion is always one of the signs of structure decay, which is a

    leading reason behind the condemnation of buildings and thats why corrosion

    protection is crucial in structure maintenance.

    One of the effective ways ofcorrosion protectionand controlling further damage

    is through abrasive blasting. This automatically stops active corrosion thus

    preserving the integrity of the metal. Forcibly propelling streams of abrasive

    agents onto a surface removes roughness and other contaminants. A powered

    compressor is often used for abrasive blasting whatever the agent may be. The

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    compressor supplies volumes of high-pressure air through a single or multiple

    blast pots that contain the abrasive agent. It can be controlled according to the

    amount of pressure needed to blast away the contaminants without damaging

    the surface of the parent material or to precisely aim at the targeted area.

    There are eight types of abrasive blasting: wet abrasive blasting, bead blasting,

    wheel blasting, hydroblasting, microabrasive blasting, fully automated blasting,

    brittle blasting and dry ice blasting. Not all of them are designed purely to treat

    metal surfaces or make use of a compressor. Brittle blasting, for example, does

    not make use of a blast media. It makes use of a brush-like rotary tool with high-

    carbon steel wire bristles that scrub away the corrosive build-up on the surface.

    This is perhaps the most primitive of all the blast methods as its obviously based

    on the use of a hand-held steel brush. The result is a clean but coarse and uneven

    surface. Another good example would be hydroblasting (also known as water

    blasting); the blasting agent is just water so it does not get rid of hard build-up of

    contaminants. Its used mainly for cleaning and removing paint.

    Other blasting types effectively clean, scrub for smoothness, and automatically

    coat the parent material with a protective agent to halt the deteriorative effects

    of elements like water, humidity, and heat.

    Since most structures nowadays have metal components that are frequently

    exposed to compromising elements, its important to make sure that they are

    maintained well; keep them clean and free from rust and other corrosive build-up. Doing so will not only retain the nice appearance of the structure, but it can

    also ensure its safety for a very long time.

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    Five Reasons Why People Hire Painting Contractors ForThat Paint Job

    The do-it-yourself method is quite the trend among people who want some home

    improvement. The work can get accomplished in an economical way and its

    always great to get some exercise these days. However, a lot of people, even

    those who may be in a budget crunch, still opt to hirepainting contractorsfor that

    home improvement effort. Provided here are the top five reasons why.

    First of all, who has the time? Not everybody can devote an entire weekend to

    paint the house. Most people would rather relax after a long work week to be

    able to recharge for the following work week.

    Secondly, a paint job is not just getting several cans of paint and splattering the

    walls with colour. Sufficient preparation time is required, like moving furniture

    and covering them as well as the floors with newspaper, light sanding and

    scraping of old paint, putting and getting rid of protruding nails. Painting

    contractors include these tasks in their service.

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    Third reason: Negotiation is most welcome. If you have issues with the budget,

    experts can help you work a system out so you can get the best work done for

    your money. They typically know cost-saving alternatives that may be used for the

    paint job. Or if you have no idea which products will work best with the material

    your walls and ceilings are made of, they can easily provide you all the

    information you need or they can even hook you up with the right suppliers for

    the stuff that you need so you will not have to waste so much time going from

    one place to another looking for that butter yellow paint.

    Fourth reason: Most of the time, after an assessment of your home, contractors

    will tell you how you can get your home ready before the actual painting starts.

    You may need to secure valuables and put them away. Basically, they will tell you

    what your contribution could be for the quickest and most effective way of

    getting the job done. For instance, you may be asked to keep your overexcited

    dogs away, or you and your family may need to stay out of the house.

    And finally, painting contractors know how to cater to the schedule of their

    clients. If you need to have the house fully-painted in three days, they can work

    out a system to meet your requirement. If that would mean getting more

    painters and using sophisticated painting systems or working 72 hours straight,

    they will work it out for you.

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    Important Factors To Consider Before Concrete Repairs

    Begin

    A lot of national roads and highways resemble the obstacle course of the 80s

    Japanese show, Takeshis Castle with holes of varying sizes, some the size of

    a regular chamber pot and some as big as paelleras, and cracks tha t appear to

    have been created by a shifting of the tectonic plates though no earthquake had

    been experienced in the area for centuries. People often wonder why in spite of

    frequent road maintenance and concrete repairs, their vehicles still jerk and rock

    violently whenever they pass through them. Could it be another case of

    corruption in the government? Or the local engineering office does not know how

    to properly go about concrete repairs since its quite a tricky procedure?

    Before pointing condemning fingers at anybody, its important to understand why

    such repairs rarely hold up.

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    There are natural causes, of course. Extreme heat, extreme cold, and Mother

    Natures wrath are never good to man-made structures. Freezing and thawing as

    well as depletion of moisture cause premature deterioration of concrete. Long-

    term exposure to water weakens concretes composition while lack of water

    creates cracks that get bigger and bigger over time. Corrosion is also caused by

    such exposure and a combination of other elements. There are still several other

    possible reasons whyconcrete repairsdont stay repaired for a long time so its

    imperative to determine the controllable variables to ensure the best outcome

    for the work.

    Its vital to determine the most compatible material for the repair. The kind of

    exposure the area is subjected to is always an important consideration because

    repair agents come in different forms; theres epoxy resin, adhesives, sealants,

    and other products. These agents have different chemical reactions to the

    elements that they are exposed to. Also, according to experts, When a repair ismade in concrete, you have to match properties of the repair material to those of

    the concrete, otherwise the repair will not hold up for long. Compatibility of the

    repair agent with the material for repair is key.

    People who manage these repairs should also make a careful study of the various

    components that affect the quality of the work: weather, location, and the

    volume of activity in the area as well as the type of activity in the area.

    Its been said countless times before that not all engineers and contractors have

    the adequate knowledge for such a job. To ensure the best quality of work,

    having experts (people who have years of experience) do the job makes a big

    difference compared to just having professionals take care of the task.

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    Preventing Accidents By Using Protective Coatings On

    Floors

    Nothings more embarrassing than sliding ungracefully across the floor and

    exposing your knickers. Such a scene has figured in so many funny videos and

    caused riotous laughter. Its not a laughing matter however when somebody gets

    badly hurt just like Penny in The Big Bang Theory. She didnt have those

    adhesive ducks on her bath tub floor to prevent slips so Penny dislocated hershoulder and had to endure Sheldon Coopers lack of compassion during her time

    of pain. Well, it was funny but that was a TV show and not real life.

    A clean and shiny floor is often lovely to look at but its often incredibly slippery as

    well and may cause people to slide or slip and hurt themselves. For work places

    this can mean a halt in the operations and a lawsuit so this floor issue should

    always be addressed properly.

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    Anti-slip protective coatings are required to prevent accidents in places where

    theres heavy people flow. There are different kinds of protective coating and

    they are definitely more effective than those adhesive ducks that Sheldon

    Coopers quite fond of. Anti-slip protective coatings are made from special

    materials that do not only prevent slipping but they also serve as effective

    concrete protection; they create a shield between the concrete and foreign

    elements like dust and moisture that are typically the cause of corrosion. Its

    important to point out as well that they can also enhance the appearance of

    floors.

    These protective coatings are moisture-resistant, which is vital in preventing

    corrosion and other build-up. They also stick really well on surfaces, and they

    make the structure they are applied on so much stronger and more durable. A

    floor thats been treated with protective coating is likely to maintain its quality for

    a very long time even if people walk on it all the time. The coating not onlycreates that comfortable friction that prevents slipping, but it also resists certain

    impacts that typically alter the form of a surface.

    Frequently used protective coatings include the rubber-based coating, which is

    perfect for walkways and sealing metal structures; the epoxy finish, which is

    known to strengthen concrete surfaces as well as provide an attractive

    appearance, and acrylic coating, which provides a lovely stucco finish and is used

    for roofing applications though it can be used on floors as well. Water-basedacrylic coating for floors actually dry to a tough, alkali-resistant finish that can

    withstand exposure to cleaning agents, hard wear and abrasion; its often used in

    hospitals and laboratory where floors have to be in perfect anti-slip condition all

    the time.

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    Preventing Corrosion With The Different Types Of

    Abrasive Blasting

    Maintenance work is always required for building structures. It involves cleaning

    and prevention of chemical build-up that may compromise the quality of the

    many components of a structure. Metal is pretty much the backbone of most

    structures nowadays, thats why only high-quality kinds are used to support very

    important buildings. Titanium is used for skyscrapers because not only is itincredibly durable, but more importantly, it also does not corrode.

    Corrosion is always the main cause of metal quality deterioration. Rust formation

    created by oxidation is a tell-tale sign of compromised metal quality. For thin

    metal materials, rust can instantly make them very brittle and they get torn easily

    when exposed to pressure. Thicker metals on the other hand naturally take a

    longer time to manifest their weakened composition and they are easier to

    salvage from the damaging effects of corrosion.

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    Abrasive blasting is an effective method of treating corrosion. This method

    involves a forceful and strong application of abrasive agents onto a surface

    exhibiting signs of deterioration due to oxidation and build-up of foreign particles

    that initially settle on the surface and eventually seep through the microscopic

    holes of the parent material. Abrasive blasting cleans, smoothens or roughens

    (according to need) the surface before the application of a coating that

    protectively seals it and makes it more resistant to the effects of constant

    exposure to foreign elements. There are different types of abrasive blasting and

    each has a special way of ridding metal components of rust, dirt, and other forms

    of damaging build-up. Learning about them will help in easily determining the

    appropriate blasting method to appropriately treat the type of corrosion a

    structure has.

    Bead blasting, a method of cleaning the surface of sediments by using really fine

    glass beads at a pressure that does not damage the parent material, somewhat

    resembles the process of exfoliation and this process is typically used to cleantiles from fungal growth or remove paint from cars and other vehicles.

    Brittle blasting is pretty much just like using a regular steel brush, but a rotary

    wheels been developed to make the scrubbing easier. Its an effective way of

    scrubbing off rust and grime, but it creates a coarse finish on the surface.

    Dry ice blasting makes use of air and dry ice as the agents for destroying

    contaminants from the parent material.

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    Hydroblasting makes use of water to effectively clean the material of dust, grime,

    and foreign elements that do not really latch onto the surface. The highly

    pressured stream of water easily displaces dirt and the pressure has the same

    effect as when one would manually scrub a surface. This is typically used by car

    wash services and for cleaning hard-to-reach spots.

    Wheel blasting is often referred to as the airless blasting operation for theres no

    pressurized air that releases the abrasive agents. A wheel propels the agents

    through a centrifugal force.

    Perhaps the most popular type is the wet abrasive blastingwhich makes use of

    fine or coarse abrasive media, hot water, and soap for an effective removal of dirt

    and harmful elements like poisonous or radioactive substances. Its followed by a

    coating that makes the material resistant to quality compromise and

    recontamination.

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