preventive maintenance bagging

PREVENTIVE MAINTENANCE:

NO. WORK TO BE DONE LOCATION

1COMPRESSED AIR FILTER & REGULATOR -CHECK PRESSURE/DRAIN WATER

PANELPANEL --------- ( O.K. /NO )

2 BUFFER -WEAR

SEPARATING DEVICE ---(O.K./ NO)OPENING STATION ------(O.K./ NO) EMPTY BAG TRANSPORT---(O.K./ NO)

3 LEVER -CHECK EASY RUN/SMOOTH UNWINDING -----(O.K./ NO)

4 HINGE JOINT -SMOOTH/SCREW TIGHTNESS UNWINDING ----------(O.K./ N0)

5 GUIDE -SMOOTH RUN

EMPTY BAG TRANSPORT ----------(O.K./ NO)

6 STRETCH FINGER -CORRECT POSITION

STRETCH FINGER -------(O.K./ NO)

7 CLAMPING LEDGE -PARALLELISM -CLAMPING

FILLED BAG GRIPPER ------------- (O.K./ NO)

8 COOLING LEDGE -PARALLELISM

WELDING STATION -----(O.K./ NO)

9 PRINTER UNIT CASING -CLEANING WITH CLOTH/LOW AIR PRESSURE

WILLET PRINTER -------(O.K./ NO)

10 FOTOCELL/SENSOR/CAM -REMOVE DIRT -CHECK SCREW TIGHTNESS -CHECK POSITION

CUTTING DEVICE ------(O.K./ N0) (IMPORTANT!!)OPENING STATION ----(O.K./ NO)STRETCH FINGER ----(O.K./ NO) VIBRATOR ---------(O.K./ NO) WEIGHER -----------(O.K./ NO)

11 SEPARATING DISK -WEAR

SEPARATING DEVICE----(O.K./ NO)

12 SUCTION HOSE -CHECK WEAR/BROKEN HOSE

OPENING STATION ----(O.K./ NO)

13 TEFLON COATING -DIRTINESS/WEAR

WELDING DIE ----(O.K./ NO)

14 WELDING STRIP -WEAR

WELDING DIE ----(O.K./ NO)

15 AIR BLOWING -POSITION AND FUNCTION

WELDING POSITION ---( GOOD/ADJUSTED)

16 PRINTER HEAD -CLEAN HEAD/ROLLER

WILLET PRINTER ----(YES/ NO)

17 TOTALLY CLEAN VIBRATOR -------( YES/ NO)

CORRECTIVE ACTION REQUEST? YES/NO ___________________________

FOLLOW UP BY FOREMAN: YES, IMPLEMENT DATE: _______________

NOT NECESSARY.REASON: ______________

HOURS PERFORMED: __________________ MATERIAL (RM): ____________________

TECHNICIAN SIGN: _ _________________ FOREMAN CHECK: ____________________

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NO. JOB TO BE DONE LOCATION1. DISK BRAKE

-CHECK BRAKE SHOE UNWINDING ---------------(O.K./NO)

2. TOOTHED/TRANSPORT BELT -CHECK WEAR

SEPARATING DEVICE --------(O.K./NO) DISCHARGE BELT -----------(O.K./NO)

3. WORM,WORM WHEEL,SPINDLE-CLEAN/GREASE

VERTICAL ADJUSTMENT ------(O.K./NO)

4. GUIDE WHEEL -CHECK CLEANLINESS

EMPTY BAG TRANSPORT ------(O.K./NO) SUPPORT SUSPENSION -------(O.K./NO)FILLED BAG TRANSPORT -----(O.K./NO)BAG TRANSPORT -----(O.K./NO)

5. AIR CYLINDER -EASY RUN-GUIDE ON CYLINDER HEAD-CHECK STRIPPER AND PISTON ROD WEAR/SCREW

UNWINDING ---------------(O.K./NO)SEPARATING DEVICE --------(O.K./NO) OPENING STATION ---------(O.K./NO)E STRETCH FINGER ----------(O.K./NO)EMPTY BAG TRANSPORT ------(O.K./NO)SUPPORT SUSPENSION -------(O.K./NO) FILLED BAG GRIPPER -------(O.K./NO)FILLED BAG TRANSPORT -----(O.K./NO)WELDING STATION/VIBRATOR--(O.K./NO)BAG TRANSPORT ----------(O.K./NO)TILTING SECURITY --------(O.K./NO)WEIGHER ---------------(O.K./NO)

6. VACUUM PUMP -CLEAN FILTER IN THE COVER/MOTOR -CLEAN SUCTION LINE/NEW FILTER FROM SUCTION CUP TO PUMP-CLEAN TUBING TO VACUUM SWITCH (IN THE CABINET)

OPENING STATION ---------(O.K./NO)

7. PRINTER -CLEAN/CHECK ALL SENSOR-CLEAN ROLLER/CHECK BEARING CONDITION-CHECK PLATEN DRIVE BELT AND TENSIONING -CHECK PLATEN SCREWS -CHECK ALLEN SCREWS FOR ROLLER -CHECK WIRING/SOCKET CONNECTION(BACK)

OPENING STATION ---------(O.K./NO)

8. WEIGHER VESSEL -CHECK/REMOVE CAKING MATERIAL

WEIGHER ----------------(O.K./NO)

9. NET WEIGHER-CLEANING WITH BRUSH WEIGHER ---------------(O.K./NO)

10. BAG INLET HOPPER -REMOVE HARDEN MATERIAL

INLET HOPPER ------------(CLEAN/NO )

11. AIR-COND -TO CLEAN COIL-CHECK COOLING

ELECTRICAL PANEL---------(O.K./NO)

12. AIR CYLINDER -CHECK MAGNETIC SENSOR SCREWS TIGHTNESS (O.K./TIGHTEN)

CORRECTIVE ACTION REQUEST? YES/NO

___________________________

FOLLOW UP BY FOREMAN: YES, IMPLEMENT DATE: ______________

NOT NECESSARY. REASON: ______________


TECHNICIAN SIGN: __________________ FOREMAN CHECK: ____________________

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PLEASE ENSURE ALL POWER ARE SWITCH OFF BEFORE DOING ANY JOBS. **POWER MIGHT COME FROM MORE THAN ONE SOURCE.FOLLOW SAFETY PROCEDURES.

NO. DESCRIPTION STATUS1. CHECK EXTERNAL AND INTERNAL CONDITION OF THE

PANEL.( O.K./ NO )

2. INSPECT CONDITION OF ALL THE WIRINGCHECK FOR ANY LOOSE WIRING TIGHTEN IF NECESSARY.-- ( O.K./TIGHTEN)

3. CHECK EXTERNAL CONDITION OF ALL CONTROLLERS, CONTACTORS,FUSES AND RELAYS ( O.K./ NO )

6. CLEAN/AIR BLOW PANEL INTERNAL /EXTERNAL ( YES,CLEAN / NO )

7. CLEAN CONTACTOR WITH CONTACT CLEANER ( YES / NO )


___________________________

FOLLOW UP BY FOREMAN: YES, IMPLEMENT DATE: ________________




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NO. DESCRIPTION STATUSA) DOSING BELT FEEDER

CHECK GEARBOX OIL LEVEL ( USE MOBIL 630 ) ( LEVEL O.K./ TOP UP )B) BAG UNWINDING DEVICE/BAG LIFTING

- CHECK GEARBOX OIL LEVEL ( LEVEL O.K./ TOP UP )C) FILLING SPOUT ADJUSTMENT

- CHECK GEARBOX OIL LEVEL ( LEVEL O.K / TOP UP )D) BAG VIBRATOR

- CHECK GEARBOX OIL LEVEL ( LEVEL O.K./ TOP UP )E) BAG DISCHARGE BELT CONVEYOR

- CHECK GEAR BOX OIL LEVEL ( LEVEL O.K./ TOP UP )F) FLAT BELT CONVEYOR

- CHECK GEARBOX OIL LEVEL ( LEVEL O.K./ TOP UP )G) BAG FLATTENER BELT CONVEYOR

- CHECK GEARBOX OIL LEVEL. ( LEVEL O.K./ TOP UP )


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NO. DESCRIPTION STATUS1 TO CHANGE GEAR BOX OIL FOR THE FOLLOWING

( USE MOBIL 630 SYNTETIC OIL )A) DOSING BELT CONVEYOR B) BAG UNWINDING DEVICE/BAG LIFTERC) FILLING SPOUT ADJUSTMENTD) BAG VIBRATING UNITE) BAG DISCHARGE BELT CONVEYOR

( CHANGE OIL / NO )( CHANGE OIL / NO )( CHANGE OIL / NO )( CHANGE OIL / NO )( CHANGE OIL / NO )


___________________________

FOLLOW UP BY FOREMAN: YES, IMPLEMENT DATE: ____________




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BEWARE OF LIVE WIRE. PLEASE SWITCH OFF POWER BEFORE DOING ANY ELECTRICAL JOB.

NO. DESCRIPTION STATUS1. CHECK CONDITION AND FUNCTIONING OF ALL INDICATOR

LIGHTS OUTSIDE THE PANEL ( GOOD / NO)

2. OPEN THE PANEL-LISTEN TO ABNORMAL NOISE FROM CONTACTORS OR ISOLATOR -LOOK FOR ANY BLACK SPOT OR BURNING MARK ON WIRING,CONTACTORS AND RELAYS-ANY BURNING SMELL FROM THE PANEL.

( O.K./ NO)

( GOOD/ NO)

(NO BURNING/ YES)3. CHECK FUNCTIONING OF COOLING FAN/AIR-COND ( RUNNING/OUT OF ORDER/ N/A)

4. CHECK PLC -MAKE SURE PLC MODE IN RUN POSITION-CHECK ALARM FROM THE PLC, INCLUDING BATTERY ALAR

( YES / NO)( O.K./ NO)


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preventive maintenance bagging

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