pride in every action - bectochem,ankleshwar,pune ... section/corporateprofile.pdf · pride in...
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THINK DIFFERENT, ENGINEER SMART…
BECTOCHEMConsultants & Engineers Pvt. Ltd.
PRIDE IN EVERY ACTION
BECTOCHEM AT GLANCE• Founded in 1978 to manufacture pharmaceutical
process equipment.
• Bectochem produces a comprehensive range of
equipment including Rapid mixer granulators, Fluid
bed driers and processors, mills, blenders, coaters &
turnkey solids and liquids manufacturing systems.
• Introducing barrier isolator technology to India in
2004, Bectochem is the acknowledged expert in the
specialised and technically demanding field of design &
manufacture of high specification barrier containment
systems.
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• The Industries We Serve
• Pharmaceutical– Solids Formulations
– Liquid Formulations
– Ointment Formulations
– R&D
– API Manufacturing
• Food
• Cosmetics
• 'Bectochem' product range is to be found in facilities
across 5 continents.
• We strive to provide continuous improvement in our
quality and customer satisfaction, supplying right first
time and on time with fast manufacturing lead times.
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BECTOCHEM AT GLANCE
• Ability to Engineer
• Innovative solutions for every process need and backed by skilled
personnel
• Huge experience in related industries
• Specialist in Containment, Pharma, API, Food & Cosmetics
• Size of organization: 300+ workforce
• Foreign associations
• Global reach
• One window solution
• Total Consultancy Services
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OUR STRENGTHS
BECTOCHEM: VISION & MISSION
• VISION:
“ Think Different Engineer Smart”
• MISSION:
“ To be a INR 1000 million company by 2011”
Enhance value through:– Product
– People
– Process
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BECTOCHEM: CORPORATE VALUES
• VALUES:
– Passion: for Innovative Technology
– Respect: for Customers
– Integrity: towards Work
– Diligence: for our Offerings
– Ethical: all through the Life cycle of Sales & after sales
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Turnover in USD Million
Sales Histogram
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HALLMARKS
The investments made by our company in people and facilities for the
past decades have yielded a proud history of innovations in many
forms of processing.
For Example in
•Isolation Technology
•Solids and Liquids Processing
•R&D Testing Laboratories
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Milestones & Achievements• Sterile Rigid Wall Isolator System for Novartis-10 Cubic Meter Personnel Air Mister Air Jet Mill under
Isolator Dispensing/ Pack off Isolator system.
• First Granulation Isolator Suits Lab API facilities under Isolator Integrated Isolator with Bosch Vial Filling Machine.
• Sterile Rigid Wall Isolator System for Novartis-10 Cubic Meter Personnel Air Mister Air Jet Mill under Isolator Dispensing/ Pack off Isolator system.
• Setting up of Automated Functional RND Granulation Lab Equipments in Europe in association with Nicomac SRL, Italy.
• Fully Automatic Ketchup/Toothpaste manufacturing line - for Food Industry Shampoo & Personnel Care line - 10 KL batch size - for Cosmetics Industry.
• Herbal Extractor System, Cream manufacturing system with Nitrogen purging- for Natural Medication Hydrogenator, Limpet vessel up to 15 KL capacity, Air heater 100m² and above- for API Isolators designed for OEL up to 0.1µg/m3.
• Transfer Technology - Pass Box, Split Butterfly Valve, RTP – Rotate and Non Rotate Materials of Construction – SS 316/ Hastelloy / PVC Isolators validated by Merck India, GSK, Pfizer, Sandoz.
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Milestones & Achievements• Dr. Reddy’s Laboratories Complete API Laboratory 8 Isolator Chambers – 11M Long Isolator
integrated with Bausch & Strobel Filling Machine.
• Granulation Isolator Centrifuge Isolator Sterility Test Isolator with Integrated VHP Component Decontamination Transfer Isolator for Pre- Sterilised Components.
• First in India to make a fully automatic coating system for pellet coating.
• First manufacturers of the lifting and tilting device (tipper) for F.B.D. Bowls in the country.
• First to make fully automatic granulation line in the country.
• First to manufacture Autocoater with a fully automatic wash in place system.
• First in the country to implement 500 kg tablet storage bins
• First in the country to incorporate Solid Liquid injection manifold technology to Injectables production in the country
• First in the country to incorporate the Diverter panel technology into WIP and CIP lines
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Milestones & Achievements• First to manufacture Total Contained Granulation Line 40 Kgs for Hetero Labs
• The only Asian Pharmaceutical Machinery manufacturers to jointly own a fully functional Granulation Lab in Europe.
• First in the country to successfully integrate the impeller lifting arrangement in High Shear Mixer Granulator(HSMG/RMG). This catapulted us to be the leader in RMG in the country
PRIDE IN EVERY ACTION
PRIDE IN EVERY ACTION
BECTOCHEM PRESENCE
CORPORATE OFFICE
FACILITIES: PUNE & GUJRAT
• Charles Ross & Sons – USA [1997-2007]Inline/Batch Mixer-Emulsifier and Conical Screw Mixers
Foreign Association: Past & Present
• Dandong Jinwan Group– ChinaAutomatic Capsule Filling Machine
• Applied Containment Engineering – UK [2004-2007]Barrier Isolators and Containment Technologies
• Hecht- Anlagenbau – Germany [2008-onwards]World leader in Bulk Solid Technology
• British Rema Manufacturing Company limited [2008-Onwards]Air Jet Mills
• Sterivalves Srl. , Italy [ 2009 onwards]World leader in Intelligent Valves Systems for powder transfer
• Containment Service Providers, Ireland [2009 onwards]World leader in Flexible containment solutions
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• RIVA– ARGENTINA [2010 onwards]Renowned name across the globe for Tablet Presses in Isolators
Recent Developments
• FITZPATRICK– USA [2010 onwards]World majors for Milling equipments & Roll Compactors
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Single Window Solution for all process needs!!
ASSOCIATES WORLDWIDE
Bectochem Consultants & Engineers Pvt. Ltd. Boasts of offices & associates dedicated to Sales & Clients Servicing worldwide.
The offices are in: Australia, Germany, China, UK, Egypt, USA,Bangladesh, Pakistan, Israel, Italy, Russia, UAE
In India, The associates are in:
Ahmedabad, Bangalore, Hyderabad, Chennai, New Delhi
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AT GLANCE
CORPORATE
ANKLESHWAR WORKS
PUNE WORKS
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Capabilities Expansion Plans at Ankleshshwar & Pune under Implementation
CORPORATE OFFICE
Headquarters at Mumbai, Maharashtra State:
Mumbai is the Commercial capitalof India and is well connectedthrough Sea, Air & land.
Largest port in the country,International airport and a wellstructured road network.
Bectochem headquarters inMumbai houses the Design &Marketing teams.
Responsible for some of thebiggest innovations in IndianPharmaceutical Industry.
Design Marketing
Isolator DivisionPRIDE IN EVERY ACTION
APIContainment
Pharma Machineries
Channel PartnersFood &
Cosmetics
BECTOCHEMConsultants & Engineers
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Our Verticals:
Manufacturing Facility: Ankleshwar
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Manufacturing facilityat Ankleshwar, GujaratState:
Gujarat is well connected withabout 74000 km of roads, 11domestic airports and 1international airport (atAhmedabad), and the IndianRailway network.
Gujarat industry produces 35% ofIndia’s pharmaceutical products.
Established our main work centrehere in 1988.
Ankleshwar facility spans100,000 sq. ft. and is equippedwith state of the art equipment.
MANUFACTURING FACILITYANKLESHWAR
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Factory at a glance• Established in 1978.• Total Plot Area 15704 Square meter. • Total Built of Area 4580 Square meter. • Total Number of Employees :
170 Worker and 85 Office staff
Purchase Department
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Production Facilities
1.Ware House Area :- 625 Square Meter.
2.Assembly Bay :- 625 Square Meter.
3.Fabrication Area :- 960 Square Meter.
4.Total Office Area :- 1750 Square Meter.
5.QC and Document Area:- 287 Square Meter.
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Manufacturing Infrastructure• Material Handling:
– EOT overhead crane-11 tonne of safe working load-4 nos.
– Hoist-3 tonnes-6 nos.
- 5 tonnes-2 nos.
• Cutting & Shearing: Plasma upto 40 mm
– Pug & Profile cutting- 2 nos.
– Hand Shear- 3 nos.
– Power Tools- 2 nos.
• Plate Bending: 16 mm thk *2 mtr wide-1 no.
– 8mm thk X 1.5 mtr Wide – 2 nos.
– Hand Press upto 6 mm thk- 3 nos.
– Hydraulic Pipe Bending Machine-upto 3” dia- 2 nos.
– Captive Hydraulic Power Press upto 2 mtr dia* 25 mm thk- 1 no.
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• Welding:
– TIG Welding [Thyristoried] 400 amps.-6 nos.
– TIG Welding 600 amps.- 5 nos.
– ARC Welding- 2 nos.
– Mobile Hand held TIG welding 200 amps-1 nos
– Orbital Welding
• Machining:
– Radical drill machine RM 63 Model HTM
– Pillar drill machine upto 20 mm- 3 nos.
– Magnetic stand with drill- 2 nos.
– Turning head with 14 ft. Bed- 2 nos.
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• Surface Finishing:
– Portable, flexible shaft grinding & polishing units- 25 nos.
– Angle grinding & Beveling tools-12 nos.
– Pedestal Polishers- 3 nos.
– Dedicated bead blast facility chamber 2*2mtrs
– Pickling & Passivation, hand help spray Nozzles
& Applicators.
• Sundry Equipments:
– Air compress or 7.5 HP- 2 nos. & 3 HP- 2 nos.
– Portable Handheld Power tolls such as:
• Drill Machines
• Pneumatic screw drivers
• Hand shears, etc.
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MANUFACTURING FACILITYPUNE
Manufacturing facility atPune, Maharashtra State:
Pune is among the fastest growingindustrial regions of the country.Daimler Chrysler has its assemblyline for its Mercedes Benz brand inPune.
A prominent place for majorsoftware and business processoutsourcing companies and a centreof engineering excellence.
Known as “Oxford of the East”
The above facts along with thegrowing need for decentralization ofmanufacturing led us to establish anadditional manufacturing facility inPune
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CNC Machine Centre at Mumbai
CNC Vertical Machine Centre
Tools
PLC controls
CNC Turning Centre
Turning Tool
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Prestigious Clientele: India
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Major Clientele: Overseas
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BECTOCHEMConsultants & Engineers Pvt. Ltd.
Innovative Engineering
Expertise & Experience
Quality & Services
One window solution