pro control

PRESENTATION ON

PROCONTROL SYSTEM PROCONTROL SYSTEM ARCHITECTURE

BY E.K.C. ARORA & AJAY GIRI

70FV01 70FV0170FV05 70FV05

70FA01

70FA01

WSPOSE

SERVER 1 SERVER 2

HUB 1 HUB 2

OWS 1 OWS 1 OWS 1 OWS 1��

70FA01

70FA01

DIAGNOSTICSTATION

70FA01

70FA01

XV

XV

IPB # 1

IPB # 2

INDIVIDUAL CONTROL

MCC

~

ANALOGINPUT

ANALOG OUTPUT

BINARYINPUT

BINARY OUTPUT

EP

BUS ENDMODULE70BA01

BUSCOUPLER70BK02

BUSCOUPLER70BK02

BUS TRAFFIC DIRECTOR

70BV05

PROCESSOR70PR05

LOCAL BUSSTATION

PROCONTROL

PROCONTROL IS MICROPROCESSOR BASED INTELLIGENT REMOTE

MULTIPLEXED SYSTEM DESIGNED MULTIPLEXED SYSTEM DESIGNED ON

MODULAR BASIS.

FEATURES

� SIGNAL CONDITIONING AND TRANSMISSION.

� MODULATING CONTROL.� MODULATING CONTROL.� ON/OFF LOGICAL/SEQUENTIAL CONTROL.� INDIVIDUAL AND PROCESS PROTECTION.� MAN PROCESS INTERFACE.

DESIGN CONCEPT

PROCONTROL UTILISED SERIAL DATA BUS TECHNIQUE WHICH PROVIDES

� VERY HIGH DATA TRANSMISSION SPEED FOR REAL TIME CONTROL.TIME CONTROL.

� PURELY CYCLIC MODE OF OPERATION.� REDUNDANT,FAULT TOLERENT,MULTI CHANNEL

STRUCTURE.� DISTRIBUTED CONTROL SYSTEM CONFIGURATION

FOR� FUNCTIONAL DISTRIBUTION OF CONTROL FUNCTION� GEOGRAPHICAL DISTRIBUTION OF CONTROL FUNCTION.

MAIN CHARACTERITICS

� MODULAR HARDWARE AND SOFTWARE.� EXTENDED POSSIBILITIES.� SIMPLE SYSTEM CONFIGURATION AND � SIMPLE SYSTEM CONFIGURATION AND

PROGRAMMING. � EXTENDED MONITORING FUNCTION.� HOT REPAIRE CAPABILITY.

PROGRAMMABLE CONTROLLER

INPUT/OUTPUT

BUS

PROCESS CONTROL SYSTEM

BUS CONTROLLER

OUTPUTINPUT

FROM FIELD TO FIELD

DATA TRANSMISSION

THE DATA TRANSMISSION OF PROCONTROL P IS PERFORMED WITH TWO LEVEL SERIAL BUS WITH TWO LEVEL SERIAL BUS SYSTEMS

� LOCAL BUS P-13� INTRAPLANT BUS P-42

LOCAL BUS

� TRANSMISSION RELIABILITY

LOCAL BUS IS A HEART OF EVERY STATION ANDCONNECT ALL THE MODULES WITHIN THE STATION

� PARITY BIT� CYCLIC TRANSMISSION� DATA VALENCY� CLOCK SIGNAL� REDUNDANCY � GEOGRAPHICAL STRUCTURE

LOCAL BUS PCB (70BL01) HAS SEVEN LINES

� AD : ADDRESS � DN : DATA OR INFORMATION � DI : INVERTED DATA OR INFORMATION

LOCAL BUS

� DI : INVERTED DATA OR INFORMATION� CK : CLOCK SIGNAL� US : 24V DC POWER SUPPLY� ZD : REFERENCE CONDUCTOR FOR BUS SIGNAL� Z : FOR REFERENCE CONDUCTOR

70BV05

70BV05

70BV05

LOCAL BUS

70BL01

70BL01

70BL0170BL02

BUS TRAFFIC

DIRECTOR

LOCAL BUS PCB

BUS CABLE

70BV05

70BA01

70BL01

70BL01

70BL01

70BL02

70BL02

BUS END MODULE

BUS TRAFFIC

DIRECTOR

BUS ISOLATION AMPLIFIER

BUS ACCESS MODULE

CUBICAL 1 CUBICAL 2

LOCAL BUS B/N CUBICALS

DIRECTOR AMPLIFIER

BUS END

MODULE

MODULE

BUS END

MODULE

LOCAL BUS

PROCESSOR I/O

MODULE

LOCAL/ IPB COUPLER

BUS

TRAFFIC

DIRECTOR

LOCAL BUS

LOCAL BUSPROCESSOR DRIVE

CONTROLI/O

MODULE

DRIVE CONTROL

I/O

MODULE

BUS END

MODULE

I/O

MODULE

DRIVE CONTROL

1.CONFIGURATION A) LENGTH OF LOCAL BUS LINEB) WITH ADITIONAL MODULEC) NO OF MODULES PER LOCAL

BUS D) DISTANCE B/N IPB BUS ACCESS

COUPLER AND LOCAL BUS/IPBCOUPLER

MAX. 3 MTRMAX. 30 MTRMAX. 64

MAX. 3 MTR

SYSTEM DATA

LOCAL BUS

2. DATA TRANSMISSION

A) SERVICE ADDRESSB) USEFUL ADDRESSES PER CYCLE

(CYCLE TIME 40 ms)C) INFORMATION RATE D) TYPE OF MODULATIONE) DATA SECURITY

F) TRANSMISSION MEANSWITHIN SUBRACKB/N TWO SUBRACKB/N TWO CUBICLES

2 EVERY 10 ms256

204. 8 KBAUDPULSE MODULATIONPARITY BIT,CLOCK MONITORING

P.C.B 70BL01ROUND CABLE 70BL02ROUND CABLE 70BL03

INTRA-PLANT BUS

INTRA- PLANT BUS LINK ALLSTATION WITH LOCAL BUS ,PROCESS COMPUTER ANDPROCESS COMPUTER ANDDIAGNOSTIC STATION WITHREDUNDANT LINE

INTRA PLANT BUS

IPBTRAFFIC

IPBTRAFFIC

DIRECTOR

IPBTRAFFIC

DIRECTORTRAFFIC

DIRECTOR

IPBTRAFFIC

DIRECTOR

IPBTRAFFIC

DIRECTOR

IPB IPB IPB # 1 IPB # 2

IPB 1

IPB 2

LOCAL BUS LOCAL BUS

INTRA PLANT BUS

IPB ACCESS COUPLER

IPB ACCESS COUPLER

LOCAL BUS LOCAL BUS

IPB ACCESS COUPLER

IPB ACCESS COUPLER

LOCAL BUS LOCAL BUS

IPB ACCESS COUPLER

IPB ACCESS COUPLER

STATION STATION STATION STATION

LOCAL BUSIPB COUPLER






DATA EXCHANGE B/N LOCAL BUS AND IPB

LOCAL/IPB BUS

COUPLER

70 FK01

70 FK01

70 FA01

IPB

LOCAL

BUS

LOCAL/IPB BUS

COUPLER

70 FK01

70 FK01

LINE#A LINE#B

S

LOCAL

BUS

70 FV01

70 FV01

XV

XV

LOCAL / INTRA-PLANT BUS

PROCESSOR I/O

MODULE

LOCAL BUS

LOCAL BUSINT

RA

PLA

NT B

US

STATION -1LOCAL/ IPB COUPLER

BUS

TRAFFIC

DIRECTOR70FA01 70FV01

XV1

LOCAL BUS

INT

RA

PLA

NT B

US

PROCESSOR DRIVE CONTROL

I/O

MODULE

LOCAL/ IPB COUPLER

BUS

TRAFFIC

DIRECTOR

PROCESSOR DRIVE CONTROL

I/O

MODULE

LOCAL/ IPB COUPLER

BUS

TRAFFIC

DIRECTOR

STATION -2

STATION -3

70FA01

70FA01

1.CONFIGURATION A) NO. OF INTRA-PLANT BUS LINESB) LENTH FROM ADDRESS

TRANSMITTERC) NUMBER OF STATIONS PER

INTRAPLANT BUS LINE D) NUMBER OF STATIONS PER

ENTIRE CONTROL SYSTEM

MAX. 16MAX. 1000 MTR

MAX. 64

1024

SYSTEM DATAINTRA-PLANT BUS

2. DATA TRANSMISSION

A) NUMBER OF ADDRESS FORMAXIMUM OF 64 STATIONS

B) TIME REQUIRED TO TRANSMIT 1TELEGRAM

C) INFORMATION RATE D) SIGNAL CODEE) AMPLITUDEF) DATA SECURITYF) TRANSMISSION MEANS

COXIAL CABLE,TYPECHARACTERISTICS IMPEDANCE

256 X NO. OF STATIONS

60 MICRO SECONDS

204. 8 KBAUDDPDM+- 10VPARITY BIT

RG 213 U50 Ohm

F C3

ADDRESS ALLOCATION

BINARY SIGNAL

0 1F

ANALOG SIGNAL

LOCAL BUS

ADDRESS ON LOCAL BUS

POSITION OF INDIVIDUAL BIT ON DATA BUS


NO BIT POSITIONFOR ANALOG VALUE

1 0A

ADDRESS ALLOCATION

0 17

INTRA PLANT BUS

STATION NUMBER

INTRA PLANT BUS SYSTEM NUMBER


POSITION OF INDIVIDUAL BIT

CONTROL MODULESPROCONTROL HAVE TWO BASIC TYPES OF CONTROL MODULES

� INDIVIDUAL CONTROL MODULES�UNIVERSAL PROCESSING MODULES�UNIVERSAL PROCESSING MODULES

THESE MODULES ARE CONNECTED TO LOCALBUS,ONE OR SEVERAL OF THEM CAN BECONNECTED TO THE SAME BUS OR TO VARIOUSONES

INDIVIDUAL CONTROL MODULES

� IMPLEMENTED TO CONTROL SUPERVISE,MONITOR AND PROTECTONE INDIVIDUAL FINAL CONTROL ELEMENT

� FINAL CONTROL ELEMENT CAN BE VALVES , PUMPS, FANS� MODULE EQUIPED WITH MICROPROCESSOR WITH IN-BUILT INPUTS

OUTPUTSOUTPUTS� INPUT ALLOW TO GATHER DATA ON THE POSITION AND STATUS

OF CONTROL SYSTEM� OUTPUT PROVIDES POSITIONING OR ON/OFF ORDERS EITHER IN

CONTACT OR mA FORM� ADDITIONAL AND OPTIONAL I/O CAPABILITY TO INTERFACE

CONTROL ELEMENT WITH CCR VIA HARDWARE

Control Module

Interface

Optional hardware connection to control room

I/o

Microprocessor

I/o

Signal from/to process,final control element

UNIVERSAL PROCESS MODULE

� AUTOMATION UNIT,FUNCTIONALLY SUPERIMPOSED ON THE INDIVIDUAL CONTROL MODULE

� PERFORM COMBINED INDIVIDUAL AND AUTOMATIC FUNCTIONSFUNCTIONS

� PERFORM ARTHIMATIC AND LOGICAL OPEREATION� PROGRAM MEMORIES FOR BASIC FUNCTION ,

APPLICATION SPECIFIED INSTRUCTION LIST AND MULTIFUNCTION

� FACILITY TO SIMULATE DATA

PROCESSOR MODULE

SUPERVISION

LOCAL BUS

INTERFACESIMULATION

MEMORY

PROCESINGI/OREGISTER

POWER SUPPLY

ADDRESS BUSDATA BUS

SIM

DATAMEMORY

TESTMEMORY

INSTRUCTION LIST

MULTIFUNCTION LIST

PROCESINGUNIT

CONTROL UNIT

REGISTER

ADDRESS BUS

CODE BUS

INPUT/OUTPUT MODULES

� POWER SUPPLY FOR TRANSMITTER AND TRANSDUCERS

� SIGNAL VERIFICATION� DIGITALIZATION OF SIGNALS� DIGITALIZATION OF SIGNALS� ADDRESS ALLOCATION� SERIAL/PARALLEL CONVERSION� PROCESS INTERFACE

PROCONTROL MODULES

TYPE APPLICATION BRIEF DESCRIPTION

70 EA01 � INPUT MODULE FORANALOG SIGNAL(X4)

� 20mA TO 0 TO +20 Ma� -10V T0 0 TO +10V

� 4 IDENTICAL FUNCTIONAL UNIT� 4 BINARY I/P OF 24V FOR SIGNAL

VALUE DISTURBANCE� 2 CODE SWITCHES FOR ADDRESS

SETTING� 4 WIRE JUMPERS FOR SELECTION

ANALOG INPUT MODULES

� 4 WIRE JUMPERS FOR SELECTIONB/N 20mA AND 10V

70EA02 � INPUT MODULE FORANALOG SIGNAL(X4)0 TO 20 mA

� 4 IDENTICAL FUNCTIONAL UNIT� 4 STABILIZED VOLTAGE SOURCE

21 TO 26V D.C. TO SUPPLY TOTRANSDUCERS

� 2 CODE SWITCHES FOR ADDRESSSETTING

� ANNUNCIATION OF DISTURBANCE INTHE MEASUREMENT LINE AND SUPPLYSYSTEM


70 EA03 � INPUT MODULE FORRESISTANCE ( X4)

� MEASURE OF TEMPRATURE WITH PT100(UP TO 250 OHMS

� CONVERT RESISTANCE IN TOLOCAL BUS SIGNAL

� 4 IDENTICAL FUNCTIONAL UNIT� LINEARIZATION FOR MEASUREMENT� 2 CODE SWITCHES FOR ADDRESS

SETTING� ANNUNCIATION OF DISTURBANCE IN

THE MEASUREMENT LINE AND SUPPLYSYSTEM

70EA04 � INPUT MODULE FOR THERMOELECTRIC VOLTAGE(X8)

� 8 IDENTICAL FUNCTIONAL UNIT� LINEARIZATION FOR MEASUREMENTELECTRIC VOLTAGE(X8)

� NICR-NI� FE-CUNI� NICR-CUNI� PTRH-PT

� LINEARIZATION FOR MEASUREMENT� CORRECTION OF THERMOELECTRIC

VOLTAGE WITH COLD JUNCTIONTEMPRATURE


� ANNUNCIATION OF DISTURBANCE INTHE MEASUREMENT LINE AND SUPPLYSYSTEM

� EPROM FOR SELECTION OFTHERMOELECTRIC VOLTAGE

BINARY INPUT MODULE


70EB01 � INPUT MODULE FOR 24V BINARYSIGNAL ( X 16)

� CONVERSION OF 0/24V BINARYSIGNAL IN TO LOCAL BUS SIGNAL

� 16 IDENTICAL FUNCTIONAL UNIT�2 CODE SWITCHES FOR ADDRESS

SETTING

70EB02 � INPUT MODULE FOR BINARYSIGNAL ( X 16)

� INTERROGATION VOLTAGE OF48VDC

� 16 IDENTICAL FUNCTIONAL UNIT� 2 CODE SWITCHES FOR ADDRESS

SETTING� SHORT CIRCUIT PROOF SUPPLY TO48VDC

� CONVERSION OF 0/24V BINARYSIGNAL IN TO LOCAL BUS SIGNAL

� SHORT CIRCUIT PROOF SUPPLY TOCONTACTS

70EB03 � INPUT MODULE FOR SUPERVISEDCONTACT( X 5)

� FIVE DOUBLE THOW CONTACT� INTERROGATION VOLTAGE OF

48VDC� NO EFFECT OF EARTH FAULT


SETTING� SHORT CIRCUIT PROOF SUPPLY TO

CONTACTS�ANNUNCIATION OF DISTURBANCE IN

EATRH FAULT,WIRE BREAKAGE


70AA01 � OUTPUT MODULE FORVOLTAGE SIGNALS +-10V(X4)

� 4 IDENTICAL FUNCTIONAL UNIT� 4 BINARY IO/P OF 24V FOR SIGNAL

VALUE DISTURBANCE� 2 CODE SWITCHES FOR ADDRESS

ANALOG OUTPUT MODULES


70AA02 � OUTPUT MODULE FORANALOG SIGNAL ( X 4)0 TO 20 mA

� CONVER OF DIGITAL BUSSIGNAL TO CURRENT SIGNAL


SETTING


70AB01 � OUTPUT MODULE FOR 24VBINARY SIGNAL ( X 16)

� CONVERSION OF 0/24V BINARYSIGNAL IN TO LOCAL BUSSIGNAL


SETTING

BINARY OUTPUT MODULES

SIGNAL

70AB02 � OUTPUT MODULE FOR BINARYSIGNAL UP TO 60V ( X 16)

� INTERROGATION VOLTAGE OF48VDC

� CONVERSION OF 0/24V LOCALBUS SIGNAL IN TO POTENTIALFREE CONTACT


SETTING

LOCAL BUS MODULE


70BA01 � BUS END MODULEUSED AT THE END OF THELOCAL BUS FOR MATCHINGINE IMPEDANCE

�ADDITIONAL SUPPLY TO THE BUS LINE

70BA02 � BUS ACCES MODULE FORCONNECTING BUS CABLEWHEN THE LOCAL BUSCONNECTED FORM CUBICAL

� SOCKET ON THE FRONT FOR BUSCABLE

CONNECTED FORM CUBICALTO CUBICAL

70BL01 �BUS CIRCUIT BOARDBUS PCB WITH CONNECTOR

�BUS LINE�SOCKET FOR BUS CABLE �2 SUPPLY BUS�POSSIBILITY FOR FITTING SEVERAL

BUS SOCKET

70BL02 �BUS CABLE SUBTRACK/SUBTRACKLINK THE BUS PCB OF TWOSUBRACK

�CABLE UP TO 3M LONG


70BL03 � BUS CABLE CUBICAL/CUBICALLINK THE BUS PCB OF TWOCUBICALS

� CABLE UP TO 30M LONG

70BT01 � BUS ISOLATION AMPLIFIER � SOCKET ON THE FRONT FOR BUSCABLECABLE

70BV01 �BUS TRAFFIC DIRECTORCONTROL EXCHANGE B/NMODULE CONNECTED TOLOCAL BUS

�PLUG IN JUMPER SETTING FOR CYCLEPERIOD

� JACK FOR FORCE INTERRUPT ORADDRESS TRANSMISSION

�LED FOR INDICATION OFOPERATION

IPB MODULE


70FA01 � IPB ACCESS COUPLERCONNECT NORMAL LOCAL BUSSTATION WITH INTRA PLANTBUS

�COUPLING BY THE WAY OFMULTICORE INTERCONNECTINGCABLE

� SERVE FOR TRANSFER DATA SIGNALIN TO INTRAPLANT BUS CABLE

� FOR TRANSFER OF ADDRES ANDDATA FROM INTRAPLANT BUS CABLETO LOCAL BUS CABLE TO LOCAL BUS CABLE

70FK01 �IPB COUPLER WITH ADDRESS I/PUSE TO CONNECT LOCAL BUSSTATION CONTAINING THE IPBTRAFFIC DIRECTOR

�USE TO TRANSMISSION ANDRECEPTION OF ADDRESS AND DATA SIGNAL TO FROM IPB CABLE

70FV01 �IPB TRAFFIC DIRECTORMANAGE THE SIGNALTRANSMISSION SEQUENCE

� OPERATE IN SINGAL ANDREDUNDANT MODE

� FITTED IN TO LOCAL BUS SUBRACK� GENERATE MAXIMUM 4000 ADDRESS

WORD TRANSMITTED CYCLIC IN 8DIFFERENT SEQUENCE


70PR05 � PROCESSING OF BINARY ANDANALOG SIGNAL FOR LOGICCONTROL ,MODULATING

� 2 SOCKET FOR OPERATION WITH SIMULATION AND PROGRAMMINGUNIT

PROGRAMMABLE PROCESSOR

PROCESS MODULES

CONTROL ,MODULATINGCONTROL AND COMPUTINGFUNCTION ACCORDING TOINSTRUCTION LIST

� PARAMETER CAN BE CHANGEDON LINE WITHOUT PROGRAMMODIFICATION

UNIT� 1CODE SWITCH FOR SETTING

MODULE ADDRESS� EPROMS AVAILABLE FOR BASIC

FUNCTIONS/INSTRUCTIONLINE/MULTIFUNCTION

� RAM FOR STARAGE OF PARAMETERVALUE IN THE EVENT OF POWERFAILURE

� SIMULATION CAN BE POSSIBLE FORLOCAL BUS DATA


70AS04 � DRIVE CONTROL MODULETO PROCESS CONTROL TASK PROGRAMMABLE IN

� 6 BINARY INPUTS, 9 CONTACT INPUTS, 2 COMMAND OUTPUTS AND 5 LAMPOUTUTS ARE PROVIDED

DRIVE CONTROL MODULE

PROGRAMMABLE INPROCONTROL P10 LANGUAGE

OUTUTS ARE PROVIDED� ANNUNCIATION AVAILABLE FOR

ELECTRONIC SYSTEM AND DRIVESYSTEM

� EPROM(2732) AVAILABLE FOR PROGRAMMNG

�IMPLEMENT SOFTWARE TYPE 70 AS40/41/42/45/46/47


70AS06 � DRIVE CONTROL MODULETO PROCESS CONTROL TASK PROGRAMMABLE IN

� 6 BINARY INPUTS, 10 CONTACTINPUTS, 2 COMMAND OUTPUTS, 5LAMP OUTUTS, 1 ANALOG INPUT, 3

DRIVE CONTROL MODULE

PROGRAMMABLE INPROCONTROL P10 LANGUAGE

LAMP OUTUTS, 1 ANALOG INPUT, 3 ANALOG OUTPUT ARE PROVIDED

� ANNUNCIATION AVAILABLE FORELECTRONIC SYSTEM AND DRIVESYSTEM

� EPROM(2732) AVAILABLE FOR PROGRAMMNG

OWS OWS OWS OWS

HUB

IPB 1

IPB 2

SERVER

2

WSPOSE PANEL

SERVER

1

LINE ALINE B

LINE ALINE B

THANK YOUYOU

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