problue 15 400/480v transformer option -...

ProBlue� 15 400/480VTransformer Option

Customer Product ManualPart 1060762A02

Issued 08/05

NORDSON CORPORATION • DULUTH, GEORGIA • USAwww.nordson.com

Part 1060762A02 � 2005 Nordson CorporationAll rights reserved

Nordson Corporation welcomes requests for information, comments, and inquiries about its products. General informationabout Nordson can be found on the Internet using the following address: http://www.nordson.com.

Address all correspondence to:

Nordson CorporationAttn: Customer Service11475 Lakefield Drive

Duluth, GA 30097

Notice

This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2005.No part of this document may be photocopied, reproduced, or translated to another language without the prior written

consent of Nordson Corporation. The information contained in this publication is subject to change without notice.

Trademarks

AccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Baitgun, Blue Box, CanWorks, Century, CF, Clean Coat, CleanSleeve, CleanSpray,ColorMax, Control Coat, Coolwave, Cross-Cut, Cyclo-Kinetic, Dispensejet, DispenseMate, DuraBlue, Durafiber, Dura-Screen, Durasystem, Easy Coat,Easymove Plus, EcoDry, Econo-Coat, e.dot, EFD, ETI, Excel 2000, Fillmaster, FlexiCoat, Flexi-Spray, Flex-O-Coat, Flow Sentry, Fluidmove, FoamMelt,

FoamMix, Heli-flow, Helix, Horizon, Hot Shot, iControl, Isocoil, Isocore, Iso-Flo, Kinetix, Little Squirt, Magnastatic, March, MEG, Meltex, Microcoat,Micromark, MicroSet, Millennium, Mini Squirt, Mountaingate, MultiScan, Nordson, OptiMix, Package of Values, Pattern View, PermaFlo, Plasmod,

Porous Coat, PowderGrid, Powderware, Printplus, Prism, ProBlue, Pro-Flo, ProLink, Pro-Meter, Pro-Stream, RBX, Rhino, Saturn, Scoreguard, Seal Sentry,Select Charge, Select Coat, Select Cure, Slautterback, Smart-Coat, Solder Plus, Spectrum, Speed-Coat, SureBead, Sure Coat, Sure-Max, Tracking Plus,Trends, Tribomatic, Ultrasaver, UpTime, Veritec, VersaBlue, Versa-Coat, Versa-Screen, Versa-Spray, Walcom, Watermark, and When you expect more.

are registered trademarks of Nordson Corporation.

Accubar, Advanced Plasma Systems, AeroDeck, AeroWash, AquaCure, ATS, Auto-Flo, AutoScan, Check Mate, Controlled Fiberization, Control Weave,CPX, DispensLink, Dry Cure, DuraBraid, DuraCoat, DuraDrum, DuraPail, Easy Clean, Eclipse, E-Nordson, Equi=Bead, ESP, e.Stylized, Fill Sentry, HDLV,

iFlow, iON, Iso-Flex, iTrend, iTRAX, Lacquer Cure, Lean Cell, Maverick, Maxima, MicroFin, MicroMax, Minimeter, Multifil, OptiStroke, PatternPro, PCI,Powder Pilot, Powercure, Primarc, Process Sentry, Prodigy, Pulse Spray, QuadCure, Ready Coat, Royal Blue, Select Series, Sensomatic, Shaftshield,

SheetAire, Smart, Spectral, Spectronic, Speedking, Spray Works, Summit, Sure Brand, Sure Clean, Sure Wrap, Swirl Coat, Tempus, ThruWave,Trade Plus, Trak, TrueBlue, Ultra, Ultrasmart, Universal, Vantage, Vista, Web Cure, and 2 Rings (Design)

are trademarks of Nordson Corporation.

Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners’ rights.

Table of Contents i

Part 1060762A02� 2005 Nordson Corporation

Table of Contents

Introduction 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Intended Use 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unintended Use 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transformer Sizing 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transformer Function 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation Clearances 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation Components 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mount the Transformer 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connect the Electrical Service to the Transformer 8 . . . . . . . . . . . . . . . . . . . . Select 400 or 480 Volt Operation 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mount the Melter to the Transformer 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connect the Transformer to the Melter 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parts 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transformer Assembly 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wiring Diagram 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of Contentsii

Part 1060762A02 � 2005 Nordson Corporation

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ProBlue 15 Transformer Option 1


ProBlue 15 Transformer Option

WARNING: Allow only personnel with appropriate training and experienceto operate or service the equipment. The use of untrained or inexperiencedpersonnel to operate or service the equipment can result in injury, includingdeath, to themselves and others, and damage to the equipment.

This manual provides information about the 400/480 volt transformer optionfor the ProBlue 15 adhesive melter. This manual provides the followinginformation, which does not appear in the melter product manual(PN 1058683):

- Transformer

- Transformer sizing guidance

- Transformer troubleshooting

- Transformer parts

For melter setup, operation, troubleshooting, and parts information, refer tothe melter product manual.

NOTE: The transformer ships from the factory prewired for 480 voltoperation. Refer to Selecting 400 or 480 Volt Operation, if 400 volt operationis desired.

ProBlue 15 Transformer Option2


Introduction

Safety Before installing or operating the transformer or melter, read the safetyinformation provided in the melter product manual Section 1, Safety.

CAUTION: Heavy Equipment!The transformer weighs 50 kg (110 lbs.) Use two people to lift thetransformer. Lift the transformer using the lifting points provided.

Intended Use � This transformer (9.0 kVA) can only be used with ProBlue 15 adhesive

melters with the following part numbers:

- 1049316

- 1049317

- 1049318

- 1049319

- 1049320

- 1049322

- 1049323

- 1049324

- 1049325

� Use an input electrical service rated at 400 volts 3-phase without aneutral or 480 volts 3-phase without a neutral.

Unintended Use � Water wash-down environments

� Explosive atmospheres



Transformer Sizing Review the following transformer sizing procedure to ensure that yourtransformer is correctly sized for the number and type of hoses/guns youintend to use. The following table lists the maximum allowable wattage forthe melter.

Component Wattage @ 230 VAC

Any hose or gun 1000 W

Any hose/gun pair 1233 W

Any hose/gun module 2000 W

Hose/Gun modules 1 & 2 3000 W

Determine the total power consumption (in watts) at 230 volts for all of yourhoses and guns. The table below lists the wattages of common hoses andguns that are sold by Nordson Corporation. If your hose or gun is not listedin table, refer to the identification tag that is affixed to the hose/gun.

Hose/Gun Wattage (230 Volts)Hoses

Auto hose 0.6 m (2 ft.) 45Auto hose 1.2 m (4 ft.) 100Auto hose 1.8 m (6 ft.) 155Auto hose 2.4 m (8 ft.) 205Auto hose 3 m (10 ft.) 265Auto hose 3.6 m (12 ft.) 315Auto hose 4.8 m (16 ft.) 420Auto hose 7.2 m (24 ft.) 635Manual hose 2.4 m (8 ft.) 205Manual hose 4.8 m (16 ft.) 420Guns

H-201 or 401 (T or T-L) 140H-202 or 402 (T or T-L) 210H-204 or 404 (T or T-L) 260H-208 or 408 (T or T-L) 405H-202 or 402 (T-E or T-E-L) 335H-204 or 404 (T-E or T-E-L) 350H-202 or 402 (T-LP or T-LP-L) 185H-204 or 404 (T-LP or T-LP-L) 285H-208 or 408 (T-LP or T-LP-L) 390H-20 (T or T-L0) 135H-20 w/micro (T) 160



Transformer Function The transformer(s) reduces the input electrical service to 230 volts anddirects the reduced voltage to the melter’s main circuit board. The maincircuit board uses this voltage to power the hoses, guns, tank, and manifoldas well as provide control power to the CPU. No change in melterprogramming is required in order for the transformer to operate.



Installation Before installing the transformer, familiarize yourself with the Section 3, Installation, of the melter manual.

Installation Clearances The transformer has the same depth and width as the melter, but increasesthe overall height of the melter installation by 203 mm ( 8 inches).

Installation Components The components illustrated in Figure 1 are required to install thetransformer. These components are provided in the installation kit that shipswith the P15 adhesive melter.

Figure 1 Installation Kit

1. Voltage plug, 400/4802. Cable clamp

3. Mounting screws (4)



Mount the Transformer 1. (Optional) If desired, the input power supply cable can be routed into the

transformer from below. Remove the PG-21 knockout in the base of thetransformer before mounting the transformer.

See Figure 2 for the transformer bolt mounting pattern.

NOTE: When using the transformer option, it is not necessary to use thesub-base provided with the melter.

2. Secure the transformer on the parent machine.

581 mm

Figure 2 Transformer bolt mounting pattern



Connect the Electrical Service to the Transformer

1. Select a 3-wire (plus ground) input power cable rated for the maximumamperage required by the melter. Ensure that the cable meetsapplicable electrical codes and standards. Table 1 lists the maximumamperages (per line) for 400/480 volt ProBlue adhesive melters.

Table 1 Maximum Melter Amperages

Input Voltage Maximum Amperage

400 V 13 A

480 V 11 A

WARNING: Risk of electrocution! ProBlue melters must be installed with alockable power disconnect switch that completely de-energizes the melterby isolating it from its power source. Failure to de-energize the melter whenrequired can result in personal injury, including death.

WARNING: Risk of electrical shock or short circuit. Use rigid or flexibleconduit or an appropriately sized strain relief to protect the power cable fromthe sharp edge of the conduit knockout.

2. Remove the lid from the transformer.

3. (Optional) Remove the access panel on the end of the transformer toprovide easier access to the terminal block.

4. Route the input power cable between the power disconnect switch andthe transformer. Secure the cable to the transformer using cable clampP/N 331872 that is provided in the melter installation kit.

See Figure 3.

5. Connect the cable leads to the terminal block at terminals L1, L2, andL3.

6. Connect the ground lead to the terminal block at PE.

7. If you need 400 volt operation, go to Selecting 400 or 480 VoltOperation. Otherwise, go to step 8.

8. Connect the ground lead to the lid.

9. Coil the output power cable inside the terminal block compartment, andthen replace the transformer lid.



Figure 3 Connecting the electrical service

1. Input power cable2. Cable clamp

3. Terminal block4. Ground lead and output power

cable



Select 400 or 480 Volt Operation See Figure 4.

The transformer ships from the factory prewired for 480 volt operation.

1. Move wires 13, 14, and 15 (Grey colored) to terminals 4, 5, and 6.

2. Connect the ground lead to the lid.

3. Coil the ground lead and the output power cable inside the terminalblock compartment, and then replace the transformer lid.

Figure 4 Selecting 400 or 480 volt operation



Mount the Melter to the Transformer

CAUTION: Ensure that the transformer wire harnesses are not pinchedbetween the transformer and the melter.

CAUTION: Heavy Equipment!The transformer weighs 50 kg (110 lbs.) Use two people to lift thetransformer. Lift the transformer from the four lifting points provided.

See Figure 5.

WARNING: Risk of Hand Injury!Remove the mounting plates from either side of the transformer beforesetting the melter down onto the transformer. Failure to remove the twomounting plates may result in fingers being caught between the melter andthe mounting plates.

1. Remove the mounting plates from either side of the transformer.

2. Set the melter down onto the transformer so that the tabs on either endof the transformer align with the mounting holes on the ends of themelter.

3. Secure the melter to the transformer by reinstalling the two mountingplates.

Figure 5 Removing/installing the mounting plates



Connect the Transformer to the Melter

1. Open the door to the melter electrical enclosure.

See Figure 6.

2. Pull the output power cable up from the transformer into the electricalenclosure.

3. Connect the ground lead from the transformer terminal block to the lugon the transformer lid.

4. Connect the ground lead that is fastened to the corner of the electricalenclosure (marked PE/G) to the lug on the transformer lid.

5. Connect the output power cable to receptacle TB1 on the main board.

See Figure 7.

6. Connect voltage plug PN 1047166, which is provided with the melter,between receptacles J1 on the main board and J3 on the expansionboard.

7. Refer to the ProBlue adhesive melter product manual, Section 3,Installation, Setting Up the Melter.

~

Figure 6 Connecting the ground leads and the output power cable



Figure 7 Connecting voltage plug PN 1047166



Troubleshooting The following table provides transformer-specific troubleshooting guidance.Refer to the melter manual, Section 6, Troubleshooting for general meltertroubleshooting information.

Problem Possible Cause Corrective Action

1. No power to melter Problem with customer powersource

No voltage plug installed

Loose/disconnected cables

Blown fuse

Problem with transformer

Check all three phases at terminalblock

Install correct voltage plug(PN 1047166)

Check cable between transformerand TB1 on main board

Check fuses (Kit PN 1058426)

Check voltage into primary oftransformer(s) and voltage atsecondaries.

2. Fuse(s) fail frequently Transformer is overloaded

Incorrect tap setting

Verify that total hose/gun power doesnot exceed capability of transformer

If using 400 volt operation, ensurethat the correct tap settings are used.Refer to Selecting 400 or 480 VoltOperation.



Parts



Transformer Assembly Item Parts Description Quantity

0001 1048983A BASE,XFMR,P15 1

0002 982555A SCR,SKT,M6X22,BL 4

0003 178018A FUSE BLOCK,3P,BOX,600V,30A 1

0004 900721A GROMMET,RUBBER,.75ID 5

0005 1049010A SHIELD,WATER,XFMR,P15 1

0006 1048158A PWRXFMR,AUTO,3−PH,9KVA,400/480PRI,230SEC 1

0007 1052959A NUT,HEX W/EXT TOOTH WASHER,M8,STL,ZN 4

0008 1025295A TAG,PE/G,INPUT POWER,GROUND 1

0009 1023299A LUG,45,SINGLE,M5 X .032 2

0010 1052143A NUT,HEX,W/EXT TOOTH WASHER,M5,STL,ZN 4

0011 1048986A COVER,XFMR BASE,P15 1

0012 1056187A PLATE,MTNG,ENCL,XFMR,P15 2

0013 982780A SCR,SKT,M5X10,ZN 12

0014 1004115C TAG,PATENT,BLUE/WHITE,W/LAMINATE,HOTMELT 1

0015 1040008A PLATE,STAMPING,BLANK XFMR BASE 1

0016 1040654A TAG,STAMPING,2.938X2.188,TRANS BASE 1

0017 985109A RIVET,POP, 1/8X.125,CARBON STL 2

0018 1048987A COVER,XFMR,FUSE,P15 2

0019 1059673A ASSY,TERM BLOCK,PBII 400/480V ADAPTOR 1

0020 1059680A WIRE ASSY,FUSE BLOCK,P15/480V 1

0021 1059681A WIRE ASSY,GROUND,P15/480V 1

0022 939507A FUSE,15.00,TIME−DELAY,600V 3

0023 1022993A CONN,4−POS,FEM,RT ANGLE,630V,41A,20−7AWG 1

0024 144491A TIE,NYLON,PUSH MOUNT 2



Wiring Diagram

problue 15 400/480v transformer option -...

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