process automation food

7/30/2019 Process Automation Food

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Process Automation

Food


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Contents

WAGO Process Automation 4-5

WAGO-I/O-SYSTEM 750 6-7

WAGO SPEEDWAY 767 8-9

TO-PASS Telecontrol Solutions 10-11

JUMPFLEX, 857 Series 12-13

TOPJOBS Rail-Mounted Terminal Blocks 14-15

WAGO Project Support 16-17

WAGO Product Inormation 18-19

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The Right Ingredients or Your Production Plant

WAGO Process Automation

The ood and beverage sector may bethe sector within the process industry thatdemands the most rom technical equip-ment within production plants.

Increasingly complex tasks and require-ments must be satised with a productionprocess that is also exible enough tomeet surging demands and ever-chan-ging consumer requirements.

Excellent contact and resistance to vibra-tions or electrical connectivity is just asimportant as a nely modular, reliablesystem on the automation level.

A long lie span and the absolute reliabi-lity o WAGO components bring both thegreatest possible value and highest levelso production saety to plant operators.

WAGO is committed to bringing a com-prehensive range o solutions that meetand exceed the requirements o the oodprocessing industry.

Explosive environment Reliabilitywith CAGE CLAMP

Daily, WAGO components equippedwith CAGE CLAMP Spring PressureConnection Technology prove their valueunder the harshest conditions. Over theyears, WAGO has developed an envia-ble saety record, including approvalsor use in potentially explosive environ-ments, an impressive array o robust com-ponents that readily withstand aggressiveenvironments and sae, truly mainte-nance-ree connections.

WAGO-I/O-SYSTEM,IP20 Modular I/O System

Monitors and Panels PERSPECTO

JUMPFLEX Transducers/Relay

and Optocoupler Modules

WAGO-I/O-IPC

Power Supplies

WAGO SPEEDWAY,IP67 Modular I/O System

Range o rail-mounted terminalblocks rom 0.08 to 95 mm2

(AWG 28 4/0)

TO-PASS Telecontrol Module

and GPRS Modem

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Universal, exible and compact

Automating ood and beverage pro-duction lines places great demands onsensors and actuator signal capturing.Harsh environments and hazardousareas also push component reliabilityto extremes.

Changing production processes mustbe implemented easily and inexpen-sively. The modular, scalableWAGO-I/O-SYSTEM meets theserequirements and makes it easy or theplant operator to expand or adaptprocesses.

Something or every taste

Condition monitoring or agitator bearings,or example, can be easily and quicklyretrotted. Changing to condition-basedmaintenance is simple, ensuring produc-tion saety.

With more than 400 digital,analog and specialty modules, theWAGO-I/O-SYSTEM has the ideal so-lution or typical ood processing needssuch as weighing, power measurementand much more.

The most compact, modular andfeldbus-independent I/O systemor decentralized automation.

Fine modularity and a eldbus-inde-pendent design are hallmarks o theWAGO-I/O-SYSTEM, which boastsworldwide approvals or a diverserange o applications. During develop-ment, great care was taken to ensurethe system could account or all therequirements placed on decentralizedeldbus systems.

Optimized or process-oriented com-munication, the WAGO-I/O-SYSTEMoers high integration density with anunbeatable price/perormance ratio.

Advantages or ood/beverage pro-duction and packaging:

Modular construction: Digital, analogand specialty modules can be com-bined in virtually any manner within anode, including outputs with dierentcapacities up to 230 V.

Freely programmable: Comprehensiveprogramming possibilities in compli-ance with IEC 61131-3.

Supports all common eldbus systems:telecontrol protocol, PROFIBUS,PROFINET, ETHERNET, etc.

Saety approvals

Easy integration o specialty unctions,such as saety modules, Exi, vibrationanalysis and motor controls.

Leading radio technology, e.g.,TO-PASS

, Bluetoothand EnOcean

Modular Plant Control Systems are Our Specialty

WAGO-I/O-SYSTEM

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Traditional ood production systems aresubject to highly regulated conditions.They must be easy to clean and installedcomponents must be accommodatedand protected within an appropriatecabinet or enclosure.

Not so with WAGO SPEEDWAY 767,the automation solution rom WAGOwith IP67-grade protection. Thanks toits ully encapsulated design and an ex-tended temperature range, SPEEDWAYis immune to oil, grease, dust, dirt andwashdowns. Similarly, secure connec-tions or sensors and actuators, as wellas signal processing within the PLC,have been streamlined to minimizeinstallation time and materials.

The new perormance standard incabinet-ree automation.

Perection - in every detail:

Modular design

High-perormance data transer

Programmable acc. to CoDeSys 3(IEC 61131-3)

Conguration via GSD, GSDML,EDS and/or FDT/ DTM

Asynchronous and synchronousdiagnostics

Fieldbus-independent

USB interace

Excellent EMC protection

Efcient power supply

Temperature range rom25C to +60C

IP67 degree o protection,ully encapsulated

Screw and DIN-rail mount options

Ergonomic design

Sparkling!

WAGO SPEEDWAY 767

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Stay inormed, stay in control

Several values must be monitored duringood processing and production levels insolid or liquid containers, temperatures,pressure, ow rate, etc. When problemsarise, ault messages, alarms andnotications must be transmitted quicklyand securely. Complicating this is theact that ood processing oten occurs in24-hour shits or maximum efciency.Recognizing this, WAGO has a solutionor every application so maintenanceis always inormed and production isalways efcient.

WAGO-TO-PASS transmits measuredvalues via GSM network to keepoperators updated. This can ensure thesuccess o critical applications, such askeeping a nished shipment within ullcold chain compliance during transport.

With the ability to store measured valueson any Web server, plant operators canhave access to data rom nearly anywherein the world and actively intervene in theprocess remotely.

Always Inormed

TO-PASS Telecontrol Solutions

From ault detector to intelligenttelecontrol PLC.

A seamless telecontrol solution con-sisting o stand-alone ault detectorswith GSM connection, optional IP66

protection and a telecontrol PLC thatlinks to the WAGO-I/O-SYSTEM.

Transmission based on internationalIEC 60870-5-101/104 telecontrolprotocol standard.

Use o GSM (GPRS, CSD, SMS) mobi-le radio network.

Open system with user-selected Inter-net server

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In ood production, a wide variety odata must be permanently captured,adapted, transormed and transmitted.Sae and reliable signal conversion/pro-cessing is o critical to product quality,especially in the production o sensitive

products such as ood.

At the heart o every recipe

JUMPFLEX easily and securely pro-

cesses signals received rom the eld.The transducers are the perect ingre-dient or ood processing.

JUMPFLEX readily handles challenges

such as ambient temperatures rangingrom an icy -25C to a scorching +70C,and thanks to a compact housing o just6 mm/0.23 in, nothing stands in the wayo decentralized installations.

Versatile

JUMPFLEX 857 Series

Instantly correct

No recalibration is necessary aterswitching between measuring ranges.

Transducers:

Millivolt transducer

Threshold value switch

Temperature transducers or RTDs

Temperature transducers orthermocouples

Isolation ampliers,sotware congurable

Passive isolator

Repeater power supply

Signal splitter

Bipolar isolation amplier

Relay and optocoupler modules:

DC relay modules

DC relay modules with gold contacts

Optocouplers

AC/DC relay modules

AC/DC relay modules with goldcontacts

For extreme temperatures

Greater application range due to extendedtemperature range o -25C to +70C.

Industrys most compact

True 6.0 mm/0.23 in width maximizespanel space.

Flexibility at its fnest

Conguration via DIP switch. Transducers

can also be congured via sotware(FDT/DTM).

Highest saety

All devices provide sae isolation with2.5 kV test voltage to EN 61140.

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Food-production plants are oten cha-racterized by harsh environments, whichare highly demanding on electricalconnections. In addition to ast installati-on, WAGO meets these challenges witha stable, vibration-resistant contact. Pro-

ducts are engineered to always perormin these conditions - even when acedwith extreme temperature cycling.

When unreliable would beinexcusable

Beore ood reaches the consumer,it must pass numerous checks.

Such is also the case or WAGO rail-mounted terminal blocks. Plant mana-gers cannot aord production outagesor intensive maintenance due to unre-liable electrical connections.

Our experience, your benet: As thepioneer and leader with the broadestarray o screwless connection solutions,we have the right rail-mount terminalblocks to take ood production romgood to great.

Our Best Side Reliable Connections

TOPJOBS Rail-Mounted Terminal Blocks

The range o rail-mounted terminalblocks. Simply brilliant.

With just one range o rail-mountedterminal blocks, WAGO can ulfllsvirtually all industrial, Ex applicationand building installation needs. Thanksto CAGE CLAMPS technology, theTOPJOBS DIN-rail mounted terminalblocks are the industrys most compact.Their design can save up to 30% morespace over other terminal blocks idealor space-restricted applications such asswitch cabinets or junction boxes.

CAGE CLAMPS provides tool-reeterminations or all conductor types.Other benets:

Extremely compact design or more wi-ring space or smaller switch cabinets/terminal boxes

Robust, spring-loaded jumper systemor ull nominal current

Highly reliable terminations

Cost-efective marking system

Ex approvals are standard

POWER CAGE CLAMP terminalblocks also provide screwless termi-nation o conductors up to 4/0 AWG(95 mm)

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Advice

Planning support

Component selection

Assistance in preparingyour bid

Expertise in:

PLC programming

Fieldbus applications

Measurement value processing

Telemetry

Ex applications

We will assist you with:

Product documentation

Manuals

Application notes

Component libraries

From The Very Beginning...

Project Support

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www.wago.com/epa

To get a quick product overview, please use the

Internet industry portal or the online catalog.Have an acquired taste? We will gladly answer yourquestions at [email protected].

WAGO Product InormationAll WAGO products eatured in this brochure are in theollowing WAGO Full Line Catalogs:

Rail-Mounted Terminal BlocksModular Connectors (X-COM -SYSTEM)Terminal StripsPatchboard SystemsShield (Screen) Connecting SystemPUSH WIRE Connectors or Junction Boxes

PCB Terminal BlocksFeedthrough Terminal BlocksMULTI CONNECTION SYSTEM

PCB ConnectorsConnectors or Special Applications

Relays Optocoulers Special FunctionsInterace ModulesTransducersPower SuppliesOvervoltage ProtectionRadio TechnologyEmpty Housings and DIN-Rail Mounting Carriers

IP20 Modular I/O-SYSTEMRadio Technology, TO-PASS Telecontrol TechnologyIndustrial Switches, PERSPECTO, Monitors and PanelsIP67 Modular I/O-SYSTEM, IP67 Block I/O-SYSTEMIP67 Sensor/Actuator Boxes, IP67 Cables and ConnectorsPower Supplies

WINSTA MINI Connectors

WINSTA MIDI Connectors

WINSTA MAXI Connectors

WINSTA RD Cable Assemblies

WINSTA KNX Connectors

WINSTA IDC Flat Cables

Volume 1Rail-Mounted Terminal Block Systems

Volume 2Connectors and PCB Terminal Blocks

Volume 3I/O-SYSTEM

Volume 5WINSTA

Connection System

Volume 4Interface Modules

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WAGO Kontakttechnik GmbH & Co. KGPO Box 2880 32385 MindenHansastrae 27 32423 Minden

Phone:Head Ofce +49 (0)571/887 - 0Sales +49 (0)571/887 - 222Order Service +49 (0)571/887 - 333Technical Support +49 (0)571/887 - 555

Fax: +49 (0)571/887 - 169

E-mail: [email protected]: www.wago.com

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