Process controller for the meat processing industry controller for the meat processing industry ... 4.2.5 Relay module ... 5.1.2 Keypad for numerical and text entry ...

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  • /00385193

    Process controller for the meat processing

    industry

    B 70.0101.0 Operating Instructions

    for equipment manufacturers

    04.08

  • contents

    1 Introduction ....................................................................................... 51.1 Preface .................................................................................................................. 5

    1.2 Arrangement of the documentation ................................................................... 5

    1.3 Typographical conventions ................................................................................. 61.3.1 Warning signs ........................................................................................................ 61.3.2 Note signs .............................................................................................................. 61.3.3 Representation ...................................................................................................... 7

    2 Identifying the instrument version ................................................... 92.1 Type designation .................................................................................................. 9

    2.2 Delivery package ............................................................................................... 10

    2.3 Accessories ........................................................................................................ 102.3.1 Hardware/software requirements for the setup program .................................... 10

    2.4 Plug-in boards for expansion/retrofitting ........................................................ 10

    3 Installation ....................................................................................... 113.1 Dimensions ......................................................................................................... 11

    3.2 Mounting ............................................................................................................ 12

    4 Electrical Connection ..................................................................... 134.1 Installation notes ............................................................................................... 13

    4.2 Connection diagram .......................................................................................... 144.2.1 I/O module (slot 1) ............................................................................................... 154.2.2 I/O module (slot 2) ............................................................................................... 154.2.3 Logic module (slot 3) ........................................................................................... 164.2.4 Universal interface (slot 3) ................................................................................... 164.2.5 Relay module (slot 4) ........................................................................................... 174.2.6 Relay module (slot 5) ........................................................................................... 174.2.7 Logic module (slot 6) ........................................................................................... 174.2.8 Relay module (slot 6) ........................................................................................... 184.2.9 Connector 13 ....................................................................................................... 184.2.10 Connector 14 ....................................................................................................... 184.2.11 Connector 15 ....................................................................................................... 194.2.12 Connector 16 ....................................................................................................... 19

    4.3 Electrical isolation ............................................................................................. 19

    5 Instrument Description ................................................................... 215.1 Display and control elements ........................................................................... 215.1.1 Color screen ........................................................................................................ 235.1.2 Keypad for numerical and text entry ................................................................... 245.1.3 Freely assignable function keys ........................................................................... 245.1.4 LED displays ........................................................................................................ 255.1.5 Start/End key ....................................................................................................... 25

    5.2 Operating summary ........................................................................................... 26

    IMAGO F3000 / 04.08

  • contents

    6 Operation ......................................................................................... 276.1 Basic status ........................................................................................................ 27

    6.2 Program design ................................................................................................. 286.2.1 General ................................................................................................................ 286.2.2 Program entry ...................................................................................................... 29

    6.3 Start program ..................................................................................................... 366.3.1 Special function: Quick Start ............................................................................... 37

    6.4 Automatic operation .......................................................................................... 386.4.1 Pause program .................................................................................................... 386.4.2 Temporary alterations .......................................................................................... 39

    6.5 Manual operation ............................................................................................... 406.5.1 Start of self-optimization at the parameter level ................................................. 41

    6.6 Stop program ..................................................................................................... 42

    6.7 Program end signal ........................................................................................... 42

    6.8 Acknowledging alarms ...................................................................................... 42

    6.9 General ............................................................................................................... 43

    6.10 MENU configuration .......................................................................................... 436.10.1 Setup interface .................................................................................................... 436.10.2 Fieldbus interface ................................................................................................ 436.10.3 Analog inputs ....................................................................................................... 446.10.4 Controller ............................................................................................................. 446.10.5 Core probe ........................................................................................................... 446.10.6 Program source ................................................................................................... 446.10.7 Process step editor ............................................................................................. 456.10.8 Temperature unit .................................................................................................. 456.10.9 Password (config) ................................................................................................ 45

    6.11 MENU parameterization .................................................................................... 466.11.1 Controller parameter sets .................................................................................... 466.11.2 Limit comparators ............................................................................................... 466.11.3 Smoke generator ................................................................................................. 466.11.4 Self-optimization .................................................................................................. 466.11.5 Password (parameter) .......................................................................................... 46

    6.12 User data ............................................................................................................ 466.12.1 Contrast ............................................................................................................... 476.12.2 Display ................................................................................................................. 476.12.3 Instrument data ................................................................................................... 47

    6.13 MENU counter .................................................................................................... 47

    6.14 MENU device access ......................................................................................... 47

    6.15 Plug & Play (P&P) ............................................................................................... 486.15.1 Write data to P&P memory .................................................................................. 506.15.2 Activate automatic save ...................................................................................... 506.15.3 Activate/de-activate write protection .................................................................. 516.15.4 Copying programs ............................................................................................... 536.15.5 Replacing a faulty device ..................................................................................... 54

    IMAGO F3000 / 04.08

  • contents

    6.15.6 Retrofitting a P&P memory .................................................................................. 556.15.7 Making a backup copy ........................................................................................ 556.15.8 Commissioning a new instrument ....................................................................... 556.15.9 P&P memory, programming by OEM .................................................................. 556.15.10 Loading data for a write-protected P&P memory on site .................................... 556.15.11 Load new instrument software ............................................................................ 56

    6.16 Instrument-only settings ................................................................................... 57

    7 Setup Program ................................................................................ 597.1 Selectors ............................................................................................................ 60

    7.2 Process steps .................................................................................................... 627.2.1 List of the process steps ..................................................................................... 627.2.2 Editing process steps .......................................................................................... 63

    7.3 Screen representation ....................................................................................... 65

    7.4 Configuration ..................................................................................................... 657.4.1 Interfaces ............................................................................................................. 657.4.2 Special settings in interface operation with mTRON modules ............................ 667.4.3 Analog inputs ....................................................................................................... 677.4.4 Controller ............................................................................................................. 687.4.5 Core changeover ................................................................................................. 707.4.6 Program source ................................................................................................... 71

    7.5 Parameterization ............................................................................................... 737.5.1 Controller parameters .......................................................................................... 737.5.2 Limit comparators ............................................................................................... 747.5.3 Smoke generator ................................................................................................. 76

    7.6 User data ............................................................................................................ 777.6.1 Screen saver ........................................................................................................ 777.6.2 Instrument data ................................................................................................... 77

    7.7 Setup-only settings ........................................................................................... 787.7.1 7-segment displays ............................................................................................. 787.7.2 Function keys ...................................................................................................... 787.7.3 Texts .................................................................................................................... 807.7.4 Names ................................................................................................................. 807.7.5 Analog outputs .................................................................................................... 807.7.6 Assignment of the relay outputs .......................................................................... 817.7.7 Logic and alarm functions ................................................................................... 827.7.8 Fan control ........................................................................................................... 857.7.9 Math/logic ............................................................................................................ 867.7.10 Software locks ..................................................................................................... 907.7.11 Operating hours counter ....