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Process Mining in Logistics Boris Nikolov | Eindhoven 20 June 2019

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Page 1: Process Mining in Logistics · 2020-01-06 · Process Mining in Logistics Boris Nikolov | Eindhoven 20 June 2019. Text (Only) Vanderlande: Reliable partner for value-added logistic

Cover slide

Process Mining in Logistics

Boris Nikolov | Eindhoven

20 June 2019

Page 2: Process Mining in Logistics · 2020-01-06 · Process Mining in Logistics Boris Nikolov | Eindhoven 20 June 2019. Text (Only) Vanderlande: Reliable partner for value-added logistic

Text (Only)

Vanderlande: Reliable partner for value-added logistic process automation

25 June 20192

Page 3: Process Mining in Logistics · 2020-01-06 · Process Mining in Logistics Boris Nikolov | Eindhoven 20 June 2019. Text (Only) Vanderlande: Reliable partner for value-added logistic

Text (Only)

Vanderlande: Reliable partner for value-added logistic process automation

25 June 20193

Page 4: Process Mining in Logistics · 2020-01-06 · Process Mining in Logistics Boris Nikolov | Eindhoven 20 June 2019. Text (Only) Vanderlande: Reliable partner for value-added logistic

Typical parcel process

Receiving Sorting Shipping

Page 5: Process Mining in Logistics · 2020-01-06 · Process Mining in Logistics Boris Nikolov | Eindhoven 20 June 2019. Text (Only) Vanderlande: Reliable partner for value-added logistic

Typical parcel process

Arrival Unloading Infeed Merge Sort Output Rework

Receiving Sorting Shipping

Page 6: Process Mining in Logistics · 2020-01-06 · Process Mining in Logistics Boris Nikolov | Eindhoven 20 June 2019. Text (Only) Vanderlande: Reliable partner for value-added logistic

Customer Process

Arrival Unloading Infeed Merge Sort Output Rework

Receiving Sorting Shipping

6 business rules to determine sort destination

Page 7: Process Mining in Logistics · 2020-01-06 · Process Mining in Logistics Boris Nikolov | Eindhoven 20 June 2019. Text (Only) Vanderlande: Reliable partner for value-added logistic

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Customer System

25 June 2019

Manual sort Loose load loading Relabelling area Direct sort into containers

Central non-sortable area Loose load unloading Container inverters Crossorter

Page 8: Process Mining in Logistics · 2020-01-06 · Process Mining in Logistics Boris Nikolov | Eindhoven 20 June 2019. Text (Only) Vanderlande: Reliable partner for value-added logistic

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25 June 20198

Total parcels analysed

182.342

Parcels with 1 successful sort report (inducted & sorted on the same sorter)

38,95%

* Checks showed that the data is representative for other days

Parcels with 2 successful sort reports(e.g. inducted on 10 and sorted on 40)

33,47%

Recirculating parcels(≥1 recirculations)

27,29%

Customer Data

Page 9: Process Mining in Logistics · 2020-01-06 · Process Mining in Logistics Boris Nikolov | Eindhoven 20 June 2019. Text (Only) Vanderlande: Reliable partner for value-added logistic

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Process Mining in Action

Page 10: Process Mining in Logistics · 2020-01-06 · Process Mining in Logistics Boris Nikolov | Eindhoven 20 June 2019. Text (Only) Vanderlande: Reliable partner for value-added logistic

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25 June 201910

1

ScannerMain infeeds

Crossover Outfeeds

Scanner

Crossover Infeeds

First Chute

RECIRC

Sorting in details

Page 11: Process Mining in Logistics · 2020-01-06 · Process Mining in Logistics Boris Nikolov | Eindhoven 20 June 2019. Text (Only) Vanderlande: Reliable partner for value-added logistic

Text (2x)

25 June 201911

Root Cause Analysis

Average processing time

Page 12: Process Mining in Logistics · 2020-01-06 · Process Mining in Logistics Boris Nikolov | Eindhoven 20 June 2019. Text (Only) Vanderlande: Reliable partner for value-added logistic

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25 June 201912

1

ScannerMain infeeds

Crossover Outfeeds

Scanner

Crossover Infeeds

Sorter 10: 5,28 sec

Sorter 20: 4,99 sec

Sorter 30: 4,11 sec

Sorter 40: 4,01 secFirst Chute

Sorter 10 to Bullring: 9,8 sec

Sorter 20 to Bullring: 4,1 sec

Sorter 30 to Bullring: 3,55 sec

Sorter 30 to Bullring: 2,78 sec

RECIRC

Sorting in details

Page 13: Process Mining in Logistics · 2020-01-06 · Process Mining in Logistics Boris Nikolov | Eindhoven 20 June 2019. Text (Only) Vanderlande: Reliable partner for value-added logistic

Text (2x)

25 June 201913

1

ScannerMain infeeds

Crossover Outfeeds

Scanner

Crossover Infeeds

Sorter 10: 5,28 sec

Sorter 20: 4,99 sec

Sorter 30: 4,11 sec

Sorter 40: 4,01 secFirst Chute

Sorter 10 to Bullring: 9,8 sec

Sorter 20 to Bullring: 4,1 sec

Sorter 30 to Bullring: 3,55 sec

Sorter 30 to Bullring: 2,78 sec

RECIRC

Very little time to receive the reply

Very little time before the first chutes

Sorting in details

Page 14: Process Mining in Logistics · 2020-01-06 · Process Mining in Logistics Boris Nikolov | Eindhoven 20 June 2019. Text (Only) Vanderlande: Reliable partner for value-added logistic

Text (Only)

Vanderlande: Reliable partner for value-added logistic process automation

25 June 201914

Page 15: Process Mining in Logistics · 2020-01-06 · Process Mining in Logistics Boris Nikolov | Eindhoven 20 June 2019. Text (Only) Vanderlande: Reliable partner for value-added logistic

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25 June 201915

Baggage handling process overview

Check-in HBS Sort Make-up Load

Unload Break

Store

CustomsClaim

Transfer

LANDSIDE AIRSIDE

DEPARTURES

ARRIVALS

Page 16: Process Mining in Logistics · 2020-01-06 · Process Mining in Logistics Boris Nikolov | Eindhoven 20 June 2019. Text (Only) Vanderlande: Reliable partner for value-added logistic

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25 June 201916

V-Model – Test levels and their test basis

25 June 201916

System Design

Subsystem Design

Component Design

Implementation

System Test

System Integration Test

Subsystem Test

Component Integration Test

Component Test

Unit Test

Customer Acceptance Test /

Operational Readiness TestCustomer spec: Contract, User Req.

.

Page 17: Process Mining in Logistics · 2020-01-06 · Process Mining in Logistics Boris Nikolov | Eindhoven 20 June 2019. Text (Only) Vanderlande: Reliable partner for value-added logistic

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25 June 201917

Customer System

Page 18: Process Mining in Logistics · 2020-01-06 · Process Mining in Logistics Boris Nikolov | Eindhoven 20 June 2019. Text (Only) Vanderlande: Reliable partner for value-added logistic

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25 June 201918

Emulation environment

Page 19: Process Mining in Logistics · 2020-01-06 · Process Mining in Logistics Boris Nikolov | Eindhoven 20 June 2019. Text (Only) Vanderlande: Reliable partner for value-added logistic

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25 June 201919

Results

Page 20: Process Mining in Logistics · 2020-01-06 · Process Mining in Logistics Boris Nikolov | Eindhoven 20 June 2019. Text (Only) Vanderlande: Reliable partner for value-added logistic

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25 June 201920

Benefits for Project

• Less resources

• Less logistics

• Less time for site testing

• Quickly identify bags with > 24 min travel time

• First run – 98,5%

• Last run – 99,99%

Page 21: Process Mining in Logistics · 2020-01-06 · Process Mining in Logistics Boris Nikolov | Eindhoven 20 June 2019. Text (Only) Vanderlande: Reliable partner for value-added logistic

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25 June 201921

Benefits for Service

• Happier customer

• Multiple failure scenarios tested with O&M

• Improved Standard Operating Procedures

Page 22: Process Mining in Logistics · 2020-01-06 · Process Mining in Logistics Boris Nikolov | Eindhoven 20 June 2019. Text (Only) Vanderlande: Reliable partner for value-added logistic

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25 June 201922

Q&A

Page 23: Process Mining in Logistics · 2020-01-06 · Process Mining in Logistics Boris Nikolov | Eindhoven 20 June 2019. Text (Only) Vanderlande: Reliable partner for value-added logistic

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