process sheet for frame top part welded 584136 02

8/16/2019 Process Sheet for Frame Top Part Welded 584136 02

http://slidepdf.com/reader/full/process-sheet-for-frame-top-part-welded-584136-02 1/21

PROCESS SHEET FOR COMPONENE MANUFACTURING

Part Name :- Ring

Article No :- 565285 01

Drawing No :- 565285 Re No:-

Doc!ment :-

Doc" Re :-

Date :- #$"$#"#%%&

A''roe( )* :-

Raw Material Detail+ :-

De+cri'tion Material Re,!irement In+'ection

50 x 35 mm Thk. Plate AL 111 2349 -02 (SS-316) HR Plate cut. hem!cal "#"$!"%&

Proce++ :-

Sr"

NO

Proce++ Reerence Sc.ematic Dig" Remar/+

1 Plate utt!' a' *-P#e+a#at!&' a, +e#

#a!'.

Sketch 1) heck cutt!' ma#k!' /e&#e +late cutt!'.2) ,e A'le #!'e# a' c&##ect t+e &

cutt!' heel.

3) heck !me',!&' ate# cutt!'.4) Rem&e ,ha#+ ee,.

5) %ake *-P#e+a#at!&' a, +e# #a!'.

02 P#e,,!' (R!' t+e

+#e,,!').

Sketch 1) %a#k la&ut a, +e# #a!' &' the ,t#a!ht

+late &# #a!u, check!' ate# +#e,,!' &35 thk +late.

2) 7',u#e that +#&+e# P#e-P!'ch!' !, &'e

/e&#e +#e,,!' .3) P#e,, the +late &' ee, (!.e.#!' t+e

P#e,,!') a, +e# #a!'.



3) Tack el !th SS-316 7lect#&e.4) A&! amae, a' hea t&&l ma#k &'

The +late . 5) Ate# +#e,,!' the +late +lace !t &' the

la&ut &# check!' .

03 el!' a' &!'t

!'!,h!'.

1) Tack el !th SS-316 !lle#

2) A)!a 2.0 mm !lle# a' cu##e't 110 am+,.

:) Rem&e;#!' SS-elect#&e,el!' c&m+letel h!ch t&&k

+lace !' +#e,,!'.

3) & the Rema!'!' el!'. A) !a 2.0 mm !lle# a' cu##e't

110 am+,. :) ,e :ack!' a, A#&';$2.

4) :ack h!+ a' &ll& the +&!'t '& 03.

5) A++l !#e /#u,h a' ,a'e# !,h 60 #!t&' el ,+&t,.

6) heck all the !me',!&',.

04 St#a!ht'!' & #!'. 1) St#a!hte' the #!' &' H#aul!c +#e,,.

2) A&! +#e,, ma#k, &' the ,u#ace.3) St#a!ht'e,, ,h&ul /e !th!' 1.5 mm.

05 Ra!&#a+h. 1) & the Ra!&#a+h & the el &!'t 100<.

2) = the Ra!&#a+h !, >.? the' & themach!'!' a, +e# #a!' A' ! !t '&t

>.? the' R; a, +e# !lm t!ll the#a!&#a+h #e,ult !, '&t +&,!t!e.

06 P#e-%ach!'!' &#!' a, +e# #a!'.

1) & the mach!'!' &' Lathe %; a, +e##a!'.

2) heck all the !me',!&', a, +e# #a!'.3) A&! t&&l ma#k &' the ,u#ace.




Part Name :- Ring

Article No :- 58414 01

Drawing No :- 58414 Re No:-%$

Doc!ment :-

Doc" Re :-

Date :- #$"$#"#%%&

A''roe( )* :-



30;32 mm Thk. Plate AL 111 2349 -02 (SS-316) HR Plate cut. hem!cal "#"$!"%&

Proce++ :-

Sr"

NO


1 P#e %ach!'!' a, +e##a!'.

Sketch 1) & the P#emach!' a, +e# #a!' &'Lathe mach!'e.

2) A&! t&&l ma#k, &' the ,u#ace.

3) heck all the !me',!&',.4) St&#e the mate#!al ca#eull.




Part Name :- Plate

Article No :- 565294 01

Drawing No :- 565294 Re No:-%

Doc!ment :-

Doc" Re :-

Date :- #$"$#"#%%&

A''roe( )* :-



!a 5 mm /a# AL 111 2349 -02 (SS-316) :#!ht :a#. hem!cal "#"$!"%&

Proce++ :-

Sr"

NO


01 :a# cutt!' &' :a'-,a m;c.

Sketch 1) ut the /a# &' /a'-,a mach!'e a, +e##a!'.

2) Rem&e ,ha#+ ee,.

02 P#e %ach!'!' a, +e##a!'.

1) & the P#e mach!' a, +e# #a!'.2) heck all the !me',!&', a, +e# #a!'.




Part Name :- Pi'e Soc/et

Article No :- 2521201 34

Drawing No :- 2521201 Re No:-$&

Doc!ment :-

Doc" Re :-

Date :- #$"$#"#%%&

A''roe( )* :-



P!+e @ $: x Sch AL 111 2349 -02 (SS-316) Seamle,, P!+e hem!cal "#"$!"%&

Proce++ :-

Sr"

NO


01 P!+e cutt!' &' :a'-,a m;c.

Sketch 1) ut the +!+e &' /a'-,a mach!'e a, +e##a!'.

2) Rem&e ,ha#+ ee,.

02 B!'!,h %ach!'!' a, +e# #a!'.

1) & the !'!,h mach!' a, +e# #a!'.2) heck all the !me',!&', a, +e# #a!'.

3) A&! t&&m ma#k, &' the c&m+&'e't,.




Part Name :- El0ow 'i'e

Article No :- 584146 01


Doc!ment :-

Doc" Re :-

Date :- #$"$#"#%%&

A''roe( )* :-



!a 21.3 mm > el/& AL 111 2349 -02 (SS-316) 7l/& hem!cal "#"$!"%&

Proce++ :-

Sr"

NO


01 7l/& a, +e##a!'.

Sketch 1) heck all the !me',!&', a ,+e# #a!'.2) e't, '&t all&e.




Part Name :- El0ow Pi'e 1A++em0l*2

Article No :- 584146 01


Re (rg" No :- 584146 "2521201 R18

Doc!ment :-

Doc" Re :-

Date :- #$"$#"#%%&

A''roe( )* :-



P!+e el/& ( A, +e# 584146 01) AL 111 2349 -02 (SS-316) =' ,eamle,, +!+e. !me',!&'al " *!,ual.

P!+e S&cket (A, +e# 2521201 34) AL 111 2349 -02 (SS-316) uall %ach!'e. !me',!&'al " *!,ual.

Proce++ :-

Sr"

NO


01 B!tt!' a, +e# #a!' Sketch 1) & the chame#!' 1.5x30 e t& /&th thee', & el/& +!+e &# el!' +u#+&,e.

2) & the !tt!' & 7l/& +!+e a' P!+e ,&cketa, +e# #a!'.

a) Tack el at 2 ,+&t,.

/) ,e !a 1.6mm SS-316L !lle#!#e" cu##e't 0 am+,.

02 el!' 1) & the el!' #&m &ut,!e.a. ,e !a 1.6 mm" 316L !lle# !#e.

/. u##e't 80-90 am+,.c. ,e :ack!' a, (A#&' &# $2)

7',u#e #eCu!#e am&ut & el +e'et#at!&' !,&/,e#e #&m /ack ,!e.

03 B!'!,h!' 1) & the !'!,h!' u,!' 120 #!t +&l!,h +a+e#.2) ,e lex!/le #!'e# &# +&l!,h!' a'

B!'!,h!' .

3) St&#e mate#!al ca#eull.




Part Name :- 3ac/et

Article No :- 58413 01

Drawing No :- 58413 Re No:-%$

Doc!ment :-

Doc" Re :-

Date :- #$"$#"#%%&

A''roe( )* :-



04 mm Thk. Plate AL 111 2349 -02 (SS-316) HR;R Plate . hem!cal "#"$!"%&

Proce++ :-

Sr"

NO


1 Plate utt!' a'*-P#e+a#at!&' a, +e#

#a!'.

Sketch 1) heck cutt!' ma#k!' /e&#e +latecutt!'.

2) ,e A'le #!'e# a' c&##ect t+e &

cutt!' heel.3) heck !me',!&' ate# cutt!'.

4) Rem&e ,ha#+ ee,. 5) %ake *-P#e+a#at!&' a, +e# #a!'.

02 R&ll!' Sketch 1) R&ll the +late &' #&ll!' mach!'e .:ut /e&#e !t 7',u#e that +#&+e# P#e-P!'ch!'

!, &'e2) heck the !me',!&', ate# #&ll!'.heck

>al!t.

Note: 4eae the #&ll +late &' tack elc&'!t!&' &'l .& '&t el !t, el &!'t.(L-

Seam)




Part Name :- Cone

Article No :- 584138 01

Drawing No :- 584138 Re No:- 01

Doc!ment :-

Doc" Re :-

Date :- #$"$#"#%%&

A''roe( )* :-



4 mm Thk. Plate AL 111 2349 -02 (SS-316) R;HR Plate. hem!cal "#"$!"%&

Proce++ :-

Sr"

NO


1 Plate utt!' a, +e#

#a!'.

Sketch 1) heck cutt!' ma#k!' /e&#e +late cutt!'.

2) ,e A'le #!'e# a' c&##ect t+e &cutt!' heel.(La,e# utt!' !ll al,& /ealte#'at!e meth& &# cutt!'.)

3) heck !me',!&' ate# cutt!'. Rem&e ,ha#+ ee,.

02 !,he e' +#e,,!'&' !e-Pu'ch.(7;;02)

Sketch 1) heck !me',!&', ate# +#e,,!',.2) Rec&# H#aul!c +#e,,u#e &# !,he-7' +#e,,!'," h!ch !ll /e hel+ul &# 'ext /atch.

03 P#e %ach!'!'.(=. a'Bace )

1) & the mach!'!' &' Lathe %ach!'e a, +e##a!'.

2) %a!'ta!' all the !me',!&', a, +e# #a!'.3) A&! chuck-ma#k" t&&l- ma#k u#!'

mach!'!'.4) %a!'ta!' 2x30 chame# &' lathe mach!'e &'l

&# el!' +u#+&,e.5) %ea,u#e the he!ht &' ,u#ace +late.

St&#e mate#!al ca#eull.




Part Name :- T!0e

Article No :- 584140

Drawing No :- 584140 Re No:- %$

Doc!ment :-

Doc" Re :-

Date :- $5"$#"#%%&

A''roe( )* :-



!a 114 mm x 3.2 Thk.P!+e.

AL 111 2349 -02 (SS-316) 7R;Seamle,, 1) hem!cal "#"$!"%&2) *!,ual =',+ect!&'.(A&! e't, a' hea

,c#atche,)

Proce++ :-

Sr"

NO


01 P!+e utt!' . ,e Tem+late h!ch !, a, +e# #a!' 584140 Re 01 1) ut the +!+e a, +e# tem+late a, +e# #a!' .

(,e A'le #!'e# a' c&##ect t+e &

cutt!' heel)2) Ta+e# ,h&ul /e !th!' 01 mm.

3) %atch the +#&!le & +!+e a, +e# #a!' /#!'!' !t.

3) Rem&e :u## ate# cutt!'.

02 B!'!,h!' 1) & the !'!,h!' #&m !',!e;&ut,!e

,!' 80;120 #!t +&l!,h +a+e# a' Blex!/le#!'e# mach!'e.

2) = the +!+e !, 7R the' #!' a' !'!,h theel!' &!'t.




Part Name :- Flange

Article No :- 553966 13

Drawing No :- 553966 Re No:- 0

Doc!ment :-

Doc" Re :-

Date :- #$"$#"#%%&

A''roe( )* :-



36;38 mm Thk. Plate AL 111 2349 -02 (SS-316) HR Plate cut. hem!cal "#"$!"%&

Proce++ :-

Sr"

NO


01 P#e %ach!'!' 1) & the P#e mach!'!' a, +e# #a!' &'lathe mach!'e .

2) heck all the !me',!&', a' !'!,h & the

la'e.3) 7',u#e that the#e !, '& t&&l a' ,c#atch

ma#k, &' the ,u#ace a' >. & thela'e.

4) St&#e mate#!al ca#eull.




Part Name :- 3ac/et AND Cone A++l*"

Drg" No :- 6&7$89 R#

Re Article No :- 58413 01 " 584138- 01

Re Drawing No :- 58413 Re 01 " 584138 Re -01

Doc!ment :-

Doc" Re :-

Date :- $5"$#"#%%&

A''roe( )* :-

Raw Material Detail+ :-De+cri'tion Material Re,!irement In+'ection

01) 04 mm Thk. Shell AL 111 2349-02 (SS-316) R&lle +a#t. !me',!&'al "*!,ual

02) 04 mm Thk &'e. AL 111 2349-02 (SS-316) P#e,, +a#t. !me',!&'al "*!,ual

Proce++ :-

Sr"

NO


01 B!tt!' & c&'e t&

acket.

Sketch 1 ) & the !tt!' (Tack el at 08 ,+&t,)& ackett& c&'e / !tt!' +&!'t t& +&!'t (: #e&l!'

acket +late &' the +e#!+he# & c&'e),& that&u !ll '&t &/,e#e a' !me',!&'al cha'e!' the c!#cume#e't!al a#ea & /&th thec&m+&'e't,. Al,& the#e !ll '&t /e a' ,te+ !'

/etee' the t& &!'t,. 2) heck SCua#e'e,, a' &the# #eCu!#e

!me',!&',. 3) ='c#ea,e Tack el ,+&t,.

4) A++l !#e /#u,h &# ,a'e# !,h 60 #!t &'el ,+&t,.

5) & the T= el!' #&m &ut,!e.(>2 %=

el!' !, al,& +&,,!/le)a. ,e !a 2.0 mm" 316L !lle# !#e.

/. u##e't 90-100 am+,.c. A++l /ack!' a, (A#&' &# $2)

. A++l !#e :#u,h &' el &!'t e. heck #eCu!#e am&u't & el

+e'et#at!&' &/,e#e &' /ack ,!e& el &!'t.

. = Pe'et#at!&' !, '&t +#&+e# the' /ack ch!+ he#e ee# #eCu!#e a'

& a, +e# +&!'t a"/"c".



02 D&!'t B!'!,h!'1) A++l 36;60 #!t ,a'e# !,h &' el &!'t

a' & the &!'t !'!,h!' #&m =',!e E&ut,!e

2) ,e Blex!/le #!'e# a' 80 #!t P&l!,h

+a+e# &# !'!,h!' &' el &!'t.2) a## &ut .P.Te,t.




Part Name :- Frame To' Part el(e(

Drg No :- 6&7$89 R# 1Article No :- 6&7$89 %#2

Re Article No :- 58413 01" 584138- 01" 58414 0 " 565285 01 " 584140 01" 584146 01" 565294 01" 553966 13

Re Drawing No :- 58413 R01" 584138 R01" 58414 R01" 565285 " 584140 R01" 584146 R0 " 565294 R0" 553966 R

Doc!ment :-

Doc" Re :-

Date :- $5"$#"#%%&

A''roe( )* :-

Raw Material Detail+ :-De+cri'tion Material Re,!irement In+'ection

01) 04 mm Thk. Dacket;&'e A,,l. AL 111 2349-02 (SS-316) uall Ba/#!cate. !me',!&'al "*!,ual

03) 29.5 mm Thk. R!' AL 111 2349-02 (SS-316) P#e mach!'e c&m+&'e't !me',!&'al "*!,ual

04) 30 mm Thk R!' AL 111 2349-02 (SS-316) P#e mach!'e c&m+&'e't !me',!&'al "*!,ual

05) !a 114 mmx3.2 thk P#&!le cut +!+e AL 111 2349-02 (SS-316) uall cut a, +e# tem+late. !me',!&'al "*!,ual

06) 7l/& P!+e a,,l AL 111 2349-02 (SS-316) uall !'!,he. !me',!&'al "*!,ual

0) 28 mm Thk +late #&m !a 5 mm /a# AL 111 2349-02 (SS-316) %ach!'e c&m+&'e't !me',!&'al "*!,ual

08) 35;36 mm thk el!' Bla'e AL 111 2349-02 (SS-316) P#e %ach!'e c&m+&'e't !me',!&'al "*!,ual

Proce++ :-

Sr"

NO


01 B!tt!' & #!', t&

Dacket a' c&'e #e,+.

Sketch 1 ) Place the R!'( a, +e# #. $& 565285) !'

the !xtu#e 7;BTP;01. $& +lace acket a'c&'e(uall a/#!cate a' !th &!'t !'!,he) !'

the #!' l&cat!&'.(See # & #!').Tack el !t at

8 el!' ,+&t,.$& +lace #!' ( a, +e# #. $&58414 R01) &' the t&+ & the c&'e !t !ll et

aut&mat!call +lace !' !t, +&,!t!&' (,ee # &#!'). $& tack el !t at 8 el!' ,+&t,.

2) heck SCua#e'e,, a' &the# #eCu!#e!me',!&',. %ea,u#e !t, he!ht a' 7',u#e

that !t, he!ht ,h&ul '&t m&#e a' le,, tha'

200mm (!th!' 0.5 mm all&a'ce) ate# !tt!'.&',!e#!' !t, el!' !,t&#t!&' "th!, !, e#

!m+&#ta't t& kee+ th!, !me',!&' !' c&'t#&l. 3) ='c#ea,e Tack el ,+&t,.

4) A++l !#e /#u,h &# ,a'e# !,h 60 #!t &'

el ,+&t,.



5) lea' the el!' a+ / c&m+#e,,e a!# a' ! c&m+#e,,&# !, '&t aa!la/le the' clea' !t !th

+#e,,u#!Fe &xe' a, l&.

6) & the T= el!' #&m &ut,!e.(>2 %=

el!' !, al,& +&,,!/le)a) B!#,t #u' !ll /e u,e #u' &'l

/etee' #!' a' acket &!'t(u##e't 0-80 am+,.)A++l !#e

/#u,h &' the el!' &!'t. /) ,e !a 2.0 mm" 316L !lle# !#e

&# ,ec&' #u'(u##e't 90-100

Am+, " B!llet !ll /e 3mm). A++l!#e /#u,h &' the

el!' &!'t.c) $& & the el!' & t&+ #!' a'

c&'e . ,e !a 2.0 mm" 316L !lle#

!#e (u##e't 90-100Am+, " B!llet!ll /e 3mm). A++l !#e /#u,h &'

the el!' &!'t.) $& & '&t &+e' the /&lt, & the

!xtu#e t!ll the &/ et c&&l.) Ate# c&&l!' take &ut the &/ #&m

!xtu#e a' el /&th the &!'t,

#&m /ack ,!e ,e !a 2.0 mm"316L !lle# !#e (u##e't 90-

100Am+, " B!llet !ll /e 3mm).

A++l !#e /#u,h &' the el!' &!'t.

) %ea,u#e the he!ht ate# c&&l!'. &',!e#!' !'al mach!'!'" =t ,h&ul

'&t /e m&#e tha' 205 mm a' le,, tha'203 mm.



02 D&!'t !'!,h!' #&m!',!e(R!' a'

acket &!'t)

1) & the !'!,h!' #&m !',!e &'l / l!ht#!'!' a' the' a++l 36;60 #!t ,a'e#

!,h &' !t.2) a## &ut .P.Te,t &# the ,ame.

03 %a#k!' & tu/e

c&''ect!&'" +latec&''ect!&' a' el/&

+!+e c&''ect!&'.

1) %a#k 0"45"90"180"20 (e.) &#!e'tat!&' &'

the R!'(!a 826 mm #!').Take that!me',!&' l!'e ahea &' the acket a' c&'e

h!ch !ll /e hel+ul &# u#the# ma#k!'. 2) $& +lace the a/#!cate c&m+&'e't &'ce

aa!' !' the !xtu#e 7;BTP;01.$& takethe tu/e a' +lace !' !t, l&cat!&' +#&!e

!' the !xtu#e. %a#k the /&#e# l!'e & tu/e

+#&!le #&m &ut,!e !th the +&!'te t!+lea +e'c!l.

3) $& & the ma#k!' &# +late at 45 e &' the acket.

4) $& & the ma#k!' &# el/& +!+e

c&''ect!&' &' the c&'e at 20 e a, +e##a!'.

04 %!ll!' a' #!ll!'&# +late a' el/&

+!+e c&''ect!&'.

1) & the m!ll!' a, +e# ma#k!' &# +late&''ect!&'.

2) & the #!ll!' & !a 22 mm &# el/& +!+e c&''ect!&' &' the ma#k!'.

05 utt!' 1) ut the +#&!le( #&m the !',!e lea!' 1-2 mm a#ea 'ea# the +#&!le /&#e# l!'e)

h!ch mae &' the c&'e;acket he#e tu/e

!ll !t !'.heck the +!+e a' cut&ut +#&!le.a) ,e A'le #!'e# a' c&##ect

t+e & cutt!' heel.2) $& #!' the cut&ut ,& that !t !ll exactl

match the +#&!le ma#k!'. a) ,e 4 A'le #!'e#.

3) $& a++l 60 #!t ,a'e# !,h &' !t.



06 a)B!tt!' &tu/e;la'e t&

c&'e;acket +#&!le.

/) B!tt!' & +late t& acket +#&!le.

1) Take the +!+e a' +lace !t &' the cut&ut.Tack el at 4 ,+&t,.

2) Take the la'e E tack el !t &' the tu/e a,

+e# #..

3) Take the +late a' +lace !t &' thecut&ut.Tack el at 4 ,+&t,.

4) $& !'c#ea,e the el ,+&t,

5) A++l !#e /#u,h &# ,a'e# !,h 60 #!t &'el ,+&t,.

5) & the T= el!' .(B&# +&!'t, a a' /)

a. ,e !a 2.0 mm" 316L !lle# !#e.

/. u##e't 90-100 am+,.c. A++l /ack!' a, (A#&' &# $2)

he#e ee# !, 'ece,,a#. . A++l !#e :#u,h &' el &!'t

e. heck #eCu!#e am&u't & el +e'et#at!&' &/,e#e &' /ack ,!e

& el &!'t.

. = Pe'et#at!&' !, '&t +#&+e# the' /ack ch!+ he#e ee# #eCu!#e a'

& a, +e# +&!'t a"/"c".

0 P&l!,h!' a'!'!,h!'

1) & the !'!,h!' #&m !',!e;&ut,!e,!' 80;120 #!t +&l!,h +a+e# a'Blex!/le #!'e# mach!'e.

08 B!tt!' & el/& +!+e

c&''ect!&'

1) Take the +!+e a' +lace !t !' the #!ll h&le a,

+e# !me',!&', #eC.Tack el at 4 ,+&t,.

2) $& !'c#ea,e the el ,+&t, & the T= el!' .

a. ,e !a 1.6 mm" 316L !lle# !#e. /. u##e't 0-80 am+,.



09 P&l!,h!' a'!'!,h!'

1) & the !'!,h!' #&m !',!e;&ut,!e,!' 80;120 #!t +&l!,h +a+e# a' Blex!/le

#!'e# mach!'e.= ReCu!#e u,e +e'c!l cutte#.

10 B!'al P&l!,h!'" heck &# a' ,c#atch ma#k " e't ma#k, a'&the# !'!!,ual,E ! #eCu!#e & the !'al

!'!,h!' ;+&l!,h!' u,!' lex!/le #!'e# a'

80;120 #!t +&l!,h +a+e#.

11 lea'!' a'

Sta!'le,, ,teel ,h&t /la,t!'.

1) lea' the c&m+&'e't !th ,&a+ a'

'&#mal ate#.2) lea' the c&m+&'e't !th # cl&the,.

3) & the ,ta!'le,, ,teel ,h&t /la,t!' a, +e##eCu!#e ,ta'a#,.

4) St&#e the mate#!al ca#eull.

12 B!'al !',+ect!&' ,e #a!' $&. 1) a## &ut the !'al !',+ect!&' a, +e#

#a!'

2) %ake B!'al !',+ect!&' #e+&#t.

13 Pack!' a'&#a#!' a, +e#

!',t#uct!&',.

Ree# =',t#uct!&' &cume't,. Pack the &/ ca#eull a, +e# !',t#uct!&',.

process sheet for frame top part welded 584136 02

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