process vessel systems · 2019-05-27 · filter-dryer with agitator basic process description and...
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PROCESS VESSEL SYSTEMS
Pressure Vessels from 0.1 to 5000 Liters
High Purity, Sanitary, Pharmaceutical Designs & Finishes Available
Special Designs for Reactors, Fermenters, Mixers, Homogenizers, Dispensers, Hydrogenators & Other Turnkey Systems
Stainless Steel, Hastelloy & Other Alloys ASME, CE/PED, & Other Certifi
NUTSCHE
FILTER DRYER SYSTEMS
Benchtop Models are the Logical Step Up from Laboratory Buchner Funnels
All-in-One Solution for Filtering, Washing, Reslurrying, Mixing & Drying High Purity Solids
Lab, Pilot & Production Scale
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120-liter, 18” 3-Piece with removable
unit 37 gallon, 18” 55 gallon, 24” with non-removable top 37 gallon, 18”, basic unit, no removable
12 gallon, 12”, with sanitary heads, 800 20 gallon 18”, with side & bottom
with non-removable
-----SCIENTIFIC
• INC
NUTSCHE FILTER-DRYER EXAMPLES
Solution Driven .
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1-liter 4” Special Benchtop Nutsche with manual up/down cake agitator
4-liter, 6” jacketed Benchtop Nutsche with motorized up/down cake agitator (& special upside-down hanging arms)
3-liter 6” Benchtop Nutsche, jacketed, showing harvesting of dried filter cake
20-liter, 8” jacketed nutsche, sanitary flange style, 3-piece cake retention type, electric 800 mixer, Teflon coating
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5 gallon 9” 3-piece “basket” style with removable filter holder, jacket, 800 Mixer, cart, disassembled
5 gallon 9” 3-piece “basket” style with removable filter holder, jacket, 800 Mixer, cart, assembled
10 gallon 12” 2-piece cake retention sanitary flange type, jacket, motorized up/down cake agitator
40-liter, 12” 2-piece cake retention sanitary flange type, Hastelloy C-276, (unjacketed unit ), & SS, (jacketed unit)
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10 gallon, 12”, with jacket, 800 Mixer, side access port, Teflon coating, 360° rotation support frame
jacket, 800 Mixer, side access port, 360° rotation support frame
Mixer, 90° rotation support frame, (motorized rotation option available)
top head, jacket, 800 Mixer with air motor
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37 gallon, 18” 3-piece cake retention type, with jacket, 800 Mixer with air motor, side access port, 8 legs
top head, jacket, 800 Mixer with XP motor, recirculation pump system
head or jacket, 800 Mixer, with lift truck
head, jacket, 800 mixer, showing lift truck lowering bottom filter plate head
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NEW PRODUCT INFORMATION RELEASE
Benchtop Nutsche
Filter-Dryer
with Agitator
BASIC PROCESS DESCRIPTION AND
CHARACTERISTICS
During use, it is typical for lumps to
develop after the wet filter cake has begun
to dry, resulting in inefficient drying. To break
To minimize contamination and exposure, high the agitator
purity chemicals, pharmaceutical intermediates, lowered down into the cake by
speciality solids, etc., are efficiently hand wheel
filtered, washed, reslurried and with a top mounted handle.
dried in this portable lab scale broken up and churned using the specifically
Nutsche filter device with special designed blade to break
manually turned agitator. Design raising the agitator,
allows withdrawal of filter cake reversed in rotation and lowered down to the
utilizing removable bottom head and the cake,
filter support assembly. The unit can form.
be pressurized to aid solvent removal. the filter
Drying can be enhanced by adding to the required specification.
vacuum and heating capability.
POPE SCIENTIFIC INC.,
Unit size as shown is 6” in diameter has been providing chemical processing
with 4 liter capacity – alternate sizes and laboratory equipment worldwide for
are available. ASME certification is over 40 years – with specialized
optional. Offered in stainless steel, technical
Hastelloy, or alternate metals; manufacturing
pharmaceutical grade mechanical processing
and electro-polish finishes; Teflon or processing Our ability to
alternate coatings. Custom design work with a wide variety of customer
features include temperature control applications providing off-the-shelf or
options, jacketing, valving, special porting, customized products has made
sprayers, sight glasses, instrumentation, Pope known internationally.
pumps, alternate mixer types, etc., plus Consult with our experienced staff
a wide variety of filter media. about your application.
For more information, contact
Pope Scientific Inc, 351 N Dekora Woods Boulevard, Saukville, WI, USA, 53080.
Telephone – +1 – 262-268-9300; Fax – +1 – 262-268-9400;
Email – [email protected] web – www.popeinc.com
Solution Driven™ is a trademark of Pope Scientific Inc.
™
PRODUCT INFORMATION DETAILS
Benchtop Nutsche with Agitator in Place Cutaway View
I
Disassembled
30”
6”
Simulation of Movement for Adjustable Mixer
™
For additional images, please contact POPE SCIENTIFIC INC., at +1, 262-268-9300 or email us at [email protected]
Solution Driven™ is a trademark of Pope Scientific Inc.
Had It So Good!
SEE US AT ACHEMA, STAND C46 HALL 5.1
Ernst Büchner Never
Pope Scientifi c’s Benchtop Nutsche Filter-Dryer is an All-in-One Solution
It’s the logical leap forward from laboratory Buchner funnels.
High purity chemicals, pharmaceutical intermediates, specialty solids and crystals can be: Filtered; Washed; Reslurried; Mixed; and Dried in this versatile jacketed, portable lab scale unit— providing chemists and researchers a powerful tool for testing, piloting and small production.
The effi cient operation reduces process time and minimizes worker and environment exposure. ASME certifi ed for safety.
Solvent removal can be aided by pressurizing; drying can be enhanced by vacuum plus optional heating and solids agitation.
Ideal for Pilot Work in Simulation of Larger Scale Nutsches
Choice of Agitators—Conventional or Cake Churning
Immediate Delivery—Various Sizes in Stock/ Larger Pilot Production Models also available
www.popeinc.com 1-262-268-9300
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POPE NUTSCHE FILTER-DRYER
Application Questionnaire (Please fill in or check in the Yellow Boxes.
[pm~~)
Solution Driven.
Date: Contact Information: First Name: Position: Company: Address: City: Zip: Phone:
Last Name:
State: Country: Email: Website:
Intended Use (Check All that apply): Collect solids/crystals as product Collect filtered liquid as product Dry filter cake a little bit Dry filter cake to maximum dryness Wash filter cake Mix/Stir (see Mixing section, below) Model a larger production nutsche
Re-slurry and mix React Heat with vessel jacket Cool with vessel jacket Utilize vacuum for liquid removal and drying Utilize pressure for liquid removal Other:
Batch Quantities: Typical volume range of slurry to be processed per operation:
Minimum: Maximum: Check One: Gallons Liters OK to add portions of slurry batch after partial liquid removal?
Check One: Yes
No
Expected weight range of resulting filter cake: Minimum: Maximum: Check One: Lbs KG
Expected volume range of resulting filter cake:
Minimum: Maximum: Check One: Gallons Liters (Note: If only approximate weight/weight% of solids/slurry is known, try to determine or estimate filter cake density to obtain approximate volume
Materials: Materials of construction requested/accepted:
Metals: 304-L S.S. 316-L S.S. Hastelloy
Don't know Other, please specify:
Elastomers:
Viton (Pope default for o-rings) Teflon envelope (Pope default for gaskets) EPDM Kalrez Other, please specify: Don't know
Filter Discs:
Polypropylene 316 S.S. Other, please specify: Don't know
Pope Scientific Inc. 351 N. Dekora Woods Blvd, Saukville, WI 53080 USA ph: +1-262-268-9300 email: [email protected] web: www.popeinc.com
Legs without wheels Legs with wheels Special, (rotating support stand, etc).
/
psi,
Materials, (cont.):
Materials to be processed:
Temperature:
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(Note: Pope Scientific Inc takes clients confidentiality very seriously in all cases, but if a confidentiality agreement is required, please send your company's version for us to review or request a copy of Pope's version. The purpose of below is for Pope to better understand the nature of processing and for verification/selection of materials of construction for proper design and quoting equipment. If a client chooses to not reveal details of specific molecular structures, attempt should be made at minimum to provide types of chemical families present, with special attention to materials aggressive to metals and elastomers such as acids, bases and strong solvents, etc.) Description/Listing of materials to be processed, including solvents:
Pore size of filter media required: (Available from 0.1 to 200 micron. Pope default is 40 micron. Other sizes may be quoted as substitution or spares.)
Microns, installed filter Microns, spare filters. Quantity:
Operating Range: Pressure: maximum
(All Pope Nutsches are ASME rated to full vacuum, with pressure rating typically 50 psig as default.)
°C (min / max) (Default ASME temperature range : -20° to 150°C.) Vessel Type and Filter Cake Harvesting: Pope Nutsches are available in different styles. Select from the list below (please consult Pope directly for more details).
Bottom filter flange only. Bottom filter flange plus upper head removal flange. Extra flange in middle of shell, (contains cake during scooping for harvesting). "Basket" style filter cake can be lifted out of nutsche intact within metal holding basket. Side discharge through special side port. (Requires cake solids type agitator, see below, consult Pope regarding containment type and related details) Body Flange Type: Flanges indicated above can be sanitary "tri-clamp" type for economical design in diameters up to 12". Heavy duty flanges with multiple removable C-Clamps also available. Please select below. Tri-Clamp style (12" diameter maximum). Heavy flange style. Not sure.
Internal Finish: (White pickle passivated mill finish inside and outside is standard) Electropolished inside and outside, (with or without mechanical grit finish). 180 grit 240 grit 320 grit Other, and/or optional external finish, please specify: None
Support: Please specify: Lifts: Where appropriate, Pope will include in a quotation, a lifting device for removal of bottom and/or upper heads. Please include lift Don't include lift Not sure, discuss with Pope
Pope Scientific Inc. 351 N. Dekora Woods Blvd, Saukville, WI 53080 USA ph: +1-262-268-9300 email: [email protected] web: www.popeinc.com
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Functions and Accessories: Pressure and/or vacuum gauge, mechanical dial type (Pope default) Pressure relief valve (Pope default) Pressure relief rupture disc Pressure transmitter with digital display Temperature gauge, mechanical dial type Temperature sensor (thermocouple, RTD, etc) Temperature transmitter with digital display Include valves for bottom drain, pressure/vacuum, vent (Pope default) Include extra valves for (describe): Spray head for filter cake washing and/or CIP procedure Top mounted, removable sightglass/slurry addition port (Pope default) Light (typically mounted in additional small sightglass) Others, please describe: Special control, please describe: Include heating and/or cooling systems (please describe): Side port for manual cake sampling only Mixer/agitator, (see below)
Mixing and Agitating: Pope offers two main types of mixers; 1) Conventional type for stirring prior to filtering, for washing and reslurrying, etc. where liquid is still present; 2) Cake agitators with up/down movement and full diameter digging/smoothing blades. (These types of mixers/agitators cannot be mounted and used simultaneously.)
Conventional liquid stirrer with variable speed electric motor and controller, 0-500 RPM, offset mounting for optimal mixing and solids suspension without baffles (Pope will provide design appropriate for size and duty) -Specify special requirements/alternatives if any: Cake solids agitator with variable speed electric motor and speed controller, 0-50 RPM, center mounting, full diameter angled blade impeller for digging and churning cake solids in one direction, smoothing cake in opposite direction. Manual raising/lowering action. -If side discharge solids harvesting is requested in conjunction with cake solids agitator, please describe special requirements if any: Cake solids agitator with manual rotation and manual raising/lowering action, (Benchtop Nutsche series only) None
Please include any other pertinent information :
(Rev 7 DS 11-8-10)
Pope Scientific Inc. 351 N. Dekora Woods Blvd, Saukville, WI 53080 USA ph: +1-262-268-9300 email: [email protected] web: www.popeinc.com