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Procontrol P14
83SR52R1210 Module and Application Description Control Module for Analog Control Functions with Continuous Output, Speed Inputs
Procontrol P14
83SR52R1210 Control Module for Analog Control Functions with Continuous Output, Speed Inputs
NOTICE This document contains information about one or more ABB products and may include a description of or a reference to one or more standards that may be generally relevant to the ABB products. The presence of any such description of a standard or reference to a standard is not a representation that all of the ABB products referenced in this document support all of the features of the described or referenced standard. In order to determine the specific features supported by a particular ABB product, the reader should consult the product specifications for the particular ABB product. ABB may have one or more patents or pending patent applications protecting the intellectual property in the ABB products described in this document. The information in this document is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document. In no event shall ABB be liable for direct, indirect, special, incidental or consequential damages of any nature or kind arising from the use of this document, nor shall ABB be liable for incidental or consequential damages arising from use of any software or hardware described in this document. This document and parts thereof must not be reproduced or copied without written permission from ABB, and the contents thereof must not be imparted to a third party nor used for any unauthorized purpose. The software or hardware described in this document is furnished under a license and may be used, copied, or disclosed only in accordance with the terms of such license. This product meets the requirements specified in EMC Directive 2014/30/EC.
TRADEMARKS Procontrol is a registered trademark of ABB AG. All rights to copyrights, registered trademarks, and trademarks reside with their respective owners. Copyright © 2016 ABB. All rights reserved. Release: July 2016 Document number: 2VAA007467
TABLE OF CONTENTS
1. APPLICATION ................................................................................................. 8
2. FEATURES ...................................................................................................... 8
3. DESIGN OF THE MODULE ............................................................................. 9
3.1 Process Interface .................................................................................................. 9
3.2 Station-Bus Interface ............................................................................................ 9
3.3 Processing Section .............................................................................................. 9
4. STRUCTURING ............................................................................................. 10
5. ADRESSING .................................................................................................. 10
5.1 General ................................................................................................................ 10
5.2 Address Formation ............................................................................................. 10
5.3 Address List for Module Inputs ......................................................................... 10
5.4 Address List for Module Outputs ...................................................................... 11
6. PARAMETER LIST ........................................................................................ 11
7. EVENT GENERATION .................................................................................. 11
8. SIMULATION ................................................................................................. 12
9. DISTURBANCE BIT EVALUATION, RECEIVE MONITORING .................... 12
10. DIAGNOSIS AND ANNUNCIATION FUNCTIONS ........................................ 12
10.1 Disturbance Annunciations on the Module ................................................... 12
10.2 Disturbance Annunciation Signals to the Annunciation System ................ 12
10.3 Diagnosis ......................................................................................................... 12
11. OPERATING STATES OF THE MODULE .................................................... 14
11.1 Initialization and Bootstrapping with User Lists........................................... 14
11.2 Normal Operation ............................................................................................ 14
11.3 Changing the User Program ........................................................................... 14
11.4 Changing Fixed Values ................................................................................... 14
11.5 Changing Parameters ..................................................................................... 14
11.6 Simulation ........................................................................................................ 14
12. PROCESS INPUTS AND OUTPUTS ............................................................. 15
12.1 Output of Commands to the Process Interface ............................................ 15
12.2 Process inputs ................................................................................................. 15
13. CONFIGURATION OF INPUTS/OUTPUTS ................................................... 15
13.1 Setting of the system hum filter ..................................................................... 15
13.2 Setting of the analog inputs and outputs ...................................................... 15
13.3 Setting of the jumpers ..................................................................................... 15
13.4 Configuration of the speed inputs ................................................................. 15
14. APPLICATION OF FUNCTION BLOCKS ..................................................... 16
14.1 Overview .......................................................................................................... 16
15. FUNCTION DIAGRAM ................................................................................... 19
16. CONNECTION DIAGRAM ............................................................................. 21
17. MODULE DESIGN ......................................................................................... 22
18. SYSTEM DATA .............................................................................................. 25
19. TECHNICAL DATA ........................................................................................ 25
19.1 Power supply ................................................................................................... 25
19.2 Process Interface............................................................................................. 25
19.2.1 Binary inputs BI1..BI8 ..................................................................................... 25
19.2.2 Transmitter power supply for binary inputs UB1, UB2 .................................... 26
19.2.3 Binary outputs BO1...BO8 .............................................................................. 26
19.2.4 Speed inputs FI11...FI13 ................................................................................ 26
19.2.5 Transmitter power supply for speed inputs..................................................... 26
19.2.6 Analog inputs AI1...AI4 ................................................................................... 26
19.2.7 Accuracy of input values ................................................................................ 27
19.2.8 Transducer power supply for analog inputs.................................................... 27
19.2.9 Analog outputs AO1...AO8 ............................................................................. 27
19.2.10 Accuracy of the output values .................................................................. 27
83SR50R1210
TABLE OF CONTENTS
19.2.11 Initialization time ...................................................................................... 28
19.3 Interference immunity (of process inputs and outputs) .............................. 28
20. ORDERING DATA ......................................................................................... 28
21. REVISION HISTORY ..................................................................................... 29
Process Interface APPLICATION
1. APPLICATION The module is used for stored-program control of process parameters. For communicating with the process, the module has several continuous inputs and outputs as well as several binary inputs and outputs. For recording speed data, pulse/speed inputs are provided. It is possible to activate the following type of actuators:
• Electrohydraulic actuators • Electropneumatic actuators • Electric-motor-driven actuators
The positioning of the actuators takes place at the local transformer or, in the case of electric motor-driven actuators, in continuously operating power electronics system. In addition to the single-variable analog control functions, a super-ordinated master control function can be implemented. The module includes the function blocks needed for continuous single-variable control. For signal handling, further function blocks are available. The module is intended to be used with the Process Operator Station (POS30). The module uses 2 process interfaces for the power controllers and for the process.
2. FEATURES The module can be plugged into any station of the PROCONTROL bus system. It incorporates a standard interface for the PROCONTROL station bus. The module address is set automatically when the module is plugged into the PROCONTROL station. The telegrams received over the bus are checked by the module for error-free transmission based on their parity bits. The telegrams sent from the module to the bus are provided with parity bits, in order to ensure error-free transmission. The user program is stored on a nonvolatile memory (Flash–PROM). Loading and changing of the user program is done from the PDDS over the bus. The module is ready for operation as soon as a valid user program has been loaded. For communicating with the process and with the power controller units, the module requires the following voltages: USA/USB, branched internally into the following voltages:
• UB1 Supply for contacts, process interface 1 • UB2 Supply for contacts, process interface 2 • UA1/UA2/UF1 Supply for transducers, process interface 1 • UA3/UA4/UF2 Supply for transducers, process interface 2 • UF3 Supply for transducers, process interface 3
The voltages are short-circuit-proof and non-interfering. The operating voltages and the external logic signals are related to reference conductor Z. In case the internal monitoring circuits or the input signal monitor respond, disturbance annunciation ST (general disturbance) will be indicated on the front panel of the module. Response of the internal monitoring circuits is indicated as disturbance annunciation SG (module disturbance) on the front panel of the module.
8 2VAA007467
DESIGN OF THE MODULE Process Interface
3. DESIGN OF THE MODULE The module essentially consists of:
• Process interfaces • Station-bus interface • Processing section
3.1 Process Interface In the process interfaces, the process signals are adapted to the signal levels.
3.2 Station-Bus Interface In the station-bus interface, the module signals are adapted to the bus. Mainly a parallel/serial conversion takes place. The module transfers the data telegrams through a standard interface to the station bus. Data transfer is serial.
3.3 Processing Section For processing the signals coming from the process and from the bus, the module is equipped with a microprocessor which cooperates with the following memory areas:
Contents Storage medium
Operating program Flash PROM
Function blocks Flash PROM
User program (structure, address and simulation list)
Flash PROM
History values RAM
Current module input and output signals (shared memory)
RAM
The operating program enables the microprocessor to perform the elementary operations of the module. The memory for the function blocks contains standard programs for implementing the different functions. All the function blocks, their inputs and outputs, can be called by the user via the Programming, Diagnosis and Display System (PDDS). The memory for the user program contains information on:
• how the function blocks are interconnected, • which module inputs and outputs are assigned to which inputs and outputs of the function blocks, • which fixed values are specified at the individual inputs of the function blocks, • which parameters are specified at the individual inputs of the function blocks, • which plant signals are assigned to which module inputs and outputs, • which function blocks support the process interfaces, • which function results, module input and output signals are simulated.
These information are defined by the user depending on the plant conditions. The entire user program is stored in a flash PROM. The settings (mainly for analog control) can be preset directly by the user at the respective function block inputs in the form of values (fixed values) or be specified as parameters. Fixed values and parameters can be modified at any time during operation (on-line). In this case they are changed and stored in the Flash PROM. The exchange of information between the module and the bus system takes place via the memory for the module's input and output signals (shared memory). This memory is used for buffering the signals.
2VAA007467 9
General STRUCTURING
4. STRUCTURING For structuring, the neutral inputs and outputs of the individual function blocks are assigned certain logic combinations. Inputs of function blocks can be connected to a module input, an output of another function block on the module (function results), or to fixed values and parameters. Outputs of function blocks can be logically combined with module outputs and function blocks on the module. For structuring, the following limit values of the module need to be taken into consideration:
• max. number of module inputs (EG) 510 • max. number of simulatable signals 32 • max. number of module outputs (AG) 255 • max. number of function results (AF) 255 • max. number of timers 256 • max. number of parameters 80 • max. number of lines in structure list 2886 • length of history value list (bytes) 2048 • dimensioning of the shared memory (cf. ”Addressing”)
A line is understood as one entry on the PDDS. For the precise procedure of structuring the function blocks please refer to the respective function block descriptions.
5. ADRESSING
5.1 General Signal exchange between the module and the bus system takes place via a shared memory. In this shared memory, incoming telegrams that the module is to receive and function results that are to leave the module are buffered. For this purpose, the shared memory includes send registers for telegrams to be sent and receive registers for telegrams to be received.
Dimensioning of the shared memory:
• Receive register: register numbers 0 - 254 • Send register: register numbers 0 - 199 • System register: register numbers 200 - 255
The allocations of the module's input and output signals to the registers of the shared memory are defined as specified by the user via the PDDS. The user data are contained in address lists.
5.2 Address Formation System address and station address are set at the station-bus coupling module or at the station-bus control module and are transferred by that module to all the modules of the relevant PROCONTROL station. The module addresses are defined through the connections on the backplane so that the modules are adjusted automatically when being plugged into a slot.
5.3 Address List for Module Inputs In the address list for module inputs, each module input is assigned the send-location address or the process interface of the signal to be received. In the case of module inputs which receive their signals over the bus, the addressing is effected by allocating the send-location address to EGn, e.g.:
10 2VAA007467
PARAMETER LIST Address List for Module Outputs
Input Address EG1 1, 32, 24, 8, 7 Bit no. (0 – 15) Register no. (0 – 255) Module no. (1 – 58) Station no. (1 – 249) System no. (0 – 3) In the case of module inputs that receive their signals from the Process Operator Station (POS30), addressing is done by allocating L,m to EGn, m being the register no. (0 - 199) of the module. This register number is no longer available for module outputs. For example: Input Address EG1 L,10
Destination telegram from the POS30
The address list for inputs is translated by the PDDS into two internal lists, i.e. into the ”Bus address list” and the ”Module inputs allocation list”. The bus address list contains, for all telegrams to be used by the module, the send-location address and the receive register number. Incoming telegrams, whose addresses are contained in the bus address list, are registered in the receive register of the shared memory. The module ignores incoming telegrams, whose addresses are not part of the bus address list. The "Module inputs allocation list" contains for each module input the associated receive register number and, in the case of binary values, the bit position.
5.4 Address List for Module Outputs In the address list for module outputs, a send register is defined for each signal that is to leave the module and, additionally, a send bit in the case of binary signals, e.g.:
6. PARAMETER LIST The parameter list contains up to 80 parameters for function blocks. Parameter values can be changed on-line on the PDDS anytime.
7. EVENT GENERATION For each system cycle, the module is prompted once by the PROCONTROL system to send the information stored in the send registers of the shared memory. If values change within one cycle time, this will be treated as an event. The module recognizes the following conditions as an event:
• a change of the status in the case of binary values • a change of an analog value by a fixed threshold of 0.39 % and the expiration of a time-out of 200 msec after the
last transmission activity (cyclically or per event).
Function block EZS can be used to set these response values separately for each analog value (cf. Function block description). When an event occurs, the cyclic mode is interrupted, and the new values are given priority and transmitted over the bus.
Output Address
AG1 1, 5
Bit no.Register no.
(1 - 15)(0 - 199)
2VAA007467 11
Disturbance Annunciations on the Module SIMULATION
8. SIMULATION With the PDDS, a maximum of 32 module signals (function results, module inputs and outputs) can be overwritten with constant values (”simulated”). Simulation values can be changed on-line on the PDDS anytime. When a simulation is cancelled on the PDDS, a simulation data record is deleted and the module will go on operating with the data received from the bus or with the values formed inside the module.
9. DISTURBANCE BIT EVALUATION, RECEIVE MONITORING The telegrams received over the bus may be provided with a fault flag on bit position 0. This fault flag is generated by the sending module based on plausibility checks and is set to ”1” if certain disturbances occur (cf. the respective Module or Function Block Descriptions). In order to be able to detect errors occurring during signal transmission, the module is provided with a monitoring function for the cyclic renewal of the input telegrams. If a signal is not renewed for a certain amount of time (e.g. caused by a failure of the sending module), in the assigned receive register of the shared memory, the bit of position 0 will be set to ”1”. At the same time, in the case of binary value telegrams, all binary values will be set to ”0”. For analog values, the old value is maintained. A set disturbance bit does not automatically cause a reaction in the module. If the disturbance bit of a telegram is to be evaluated, this must be taken into consideration in the structuring process. Disturbance bits from telegrams received can be used inside the module only. They are not included in telegrams to be sent. Function blocks with processing functions for measured values do include disturbance bits in the telegrams to be sent. Further information on disturbance bit evaluation is given in the respective function block descriptions.
10. DIAGNOSIS AND ANNUNCIATION FUNCTIONS
10.1 Disturbance Annunciations on the Module On the module front, light-emitting diodes indicate the following conditions:
LED designation
• Disturbance ST • Module disturbance SG
The LED ST signals all disturbances of the module and disturbances in the data communication with the module. The LED SG signals module disturbances only.
10.2 Disturbance Annunciation Signals to the Annunciation System The annunciation system or the Control Diagnosis System CDS receives disturbance messages from the control module over the bus.
10.3 Diagnosis In the processing section of the module the received telegrams, the generation of the telegrams to be transmitted and the internal signal processing are monitored for errors (self-diagnosis). If a disturbance occurs, the type of the disturbance is stored in the diagnosis register and a disturbance signal is transmitted to the PROCONTROL system at the same time. When requested, the module transmits a telegram which contains the data stored in the diagnosis register (register 246) The contents of the diagnosis register, the signals on the general disturbance lines, the messages on the CDS, and lamps ST and SG are shown in Fig. 1. If message ”Process channel fault” is indicated in the diagnosis register, this may be due to the following causes:
• Short-circuit at supply outputs UA1, UA2, UA3, UA4, UB1, UB2, UF1, UF2 and UF3 • Short-circuit at binary outputs BO1 .. BO4 or BO5 .. BO8 • Analog input value not plausible, i.e. the values are smaller than -6.25% or greater than 150 %. • Wire break at analog outputs AO1 .. AO4 or AO5 .. AO8 in a configuration for 4 ... 20 mA.
12 2VAA007467
DIAGNOSIS AND ANNUNCIATION FUNCTIONS Diagnosis
If message ”Processing fault” is indicated in the diagnosis register, this may be due to the following causes:
• Invalid structuring. • Analog section for analog outputs AO1 . .AO4 or AO5 .. AO8 defective. • Internal module voltages disturbed. • Disturbance of the internal reference values for the analog inputs and analog outputs.
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Type S S S S 0 S D S 0 0 0 S 0 S 0 0
Parameter fault Process channel fault Processing fault Checksum error detected
Timer defective Module restart executed Bus deactivation defective
Receive monitoring responded
Event mode fault
Wrong firmware PROM Hardware defect of processing section EEPROM not valid Processing initialization active
by bus control module Module address not within 1 - 58 Hardware defect of bus interface
Module not operating
Module not accessible from bus
Module operating Diagnosis register 246
6615 6600 6601 6602
6604 6605 6606
6610
6612
CDS messages *)
ST
SST ≥ 1 ≥ 1
D = Dynamic annunciations are cancelled after the contents of the diagnosis register has been transmitted S = Static annunciations disappear automatically upon deactivation
SG
SSG ≥ 1
0 = Not used
Module transmitter disconnected
Figure 1: Diagnosis messages of 83SR52R1210 *) The control diagnosis system (CDS) provides a description for every message number. This description comprises:
• Information about cause and effect of the disturbance • Recommendations for elimination.
Thus, fast disturbance elimination is ensured
2VAA007467 13
Initialization and Bootstrapping with User Lists OPERATING STATES OF THE MODULE
11. OPERATING STATES OF THE MODULE
11.1 Initialization and Bootstrapping with User Lists The initialization is effected either upon plugging-in of the module or after the voltage is connected. By initialization, the module is put into a defined initial state. During initialization, disturbance light-emitting diodes ST and SG are on. There is no user program available when the module is first started. The module signals ”Processing fault” and disturbance light-emitting diodes ST and SG are on. First, the user program of the PDDS has to be transmitted via bus into the RAM of the module. The procedure will start with the structure list, and the PDDS will call up the other lists automatically. The PDDS checks locations and addresses for each transmission activity in order to avoid wrong lists. The module checks each list received for plausibility. Now, the complete user program can be transferred per PDDS command into the Flash-PROM. After this procedure, the module is ready for operation and the disturbance light-emitting diodes ST and SG will go off.
11.2 Normal Operation The initialization is effected either upon plugging-in of the module or after the voltage is connected. By initialization, the module is put into a defined initial state. During initialization, disturbance light-emitting diodes ST and SG are on. There is no user program available when the module is first started. The module signals ”Processing fault” and disturbance light-emitting diodes ST and SG are on. First, the user program of the PDDS has to be transmitted via bus into the RAM of the module. The procedure will start with the structure list, and the PDDS will call up the other lists automatically. The PDDS checks locations and addresses for each transmission activity in order to avoid wrong lists. The module checks each list received for plausibility. Now, the complete user program can be transferred per PDDS command into the Flash-PROM. After this procedure, the module is ready for operation and the disturbance light-emitting diodes ST and SG will go off.
11.3 Changing the User Program User programs (structure, address, parameter and simulation list) can be transferred from the module into the PDDS or can be taken over from the data base. Changed user programs can be transferred back to the module. This may be done as described below:
• The changed user program is transferred by the PDDS into the RAM of the module. • Then, the module checks the user program in the background. If no faults are detected, the new list is activated
and transferred into the nonvolatile Flash-PROM.
When the new lists are activated, the old user program is compared to the new one. Only in the case of a discrepancy, an initialization phase will be carried out in the new user program. This means, all controllers and binary group control systems will enter ”Manual” mode, memory and timer elements are reset, and the commands present at the process interface are deactivated. In the case of changed addresses at module inputs (EGn), the respective shared-memory entries are set to zero until new data is received for the first time. If the lists are identical, the processing will not be interrupted by an initialization phase.
11.4 Changing Fixed Values Some fixed values in the structure list can be changed online via the PDDS. The changes made are stored in the Flash–PROM.
11.5 Changing Parameters Some parameters in the parameter list can be changed on-line via the PDDS. The changes made are stored in the Flash–PROM.
11.6 Simulation Via the PDDS, module signals can be specified and deleted. The simulation data is stored in the Flash-PROM
14 2VAA007467
PROCESS INPUTS AND OUTPUTS Output of Commands to the Process Interface
12. PROCESS INPUTS AND OUTPUTS
12.1 Output of Commands to the Process Interface The module incorporates interfaces for analog and binary signal output to the process. The signal output to the process interface takes place via function block AP08.
12.2 Process inputs The module incorporates interfaces for analog and binary signal input. For recording speed data, 3 mutually independent differential inputs are available. The speeds are determined on the basis of pulses, using function block EDZ. For the analog and binary signals of the process interface, signal input takes place via function block EP08.
13. CONFIGURATION OF INPUTS/OUTPUTS
13.1 Setting of the system hum filter The system hum filter is defined in the first EP04 function block for both analog inputs.
Indication PDDS
Input PDDS
Filtering
FIL 0 16 50 60
No filter active 16 2/3 Hz
50 Hz (default setting) 60 Hz
13.2 Setting of the analog inputs and outputs The configuration is defined by means of function blocks EP08 and AP08 (cf. Function block descriptions).
13.3 Setting of the jumpers Jumpers X300....X330 are used to set the type of analog value transmitter connected to the analog input. When X3x0 is plugged in, analog input AIx is non-floating and can be used for connecting 2-wire measuring transducers which are supplied from the module. When X3x0 is not plugged in, analog input AIx is floating and can be used for connecting 2-wire measuring transducers which are either externally supplied or supplied from the module.
13.4 Configuration of the speed inputs The speed inputs are configured using function block EDZ. The value range of the entries for nominal speed and detail function is limited to a range within 0...4095 if integer values are used. If parameters are used, a range within 0...16383 is possible.
2VAA007467 15
Overview APPLICATION OF FUNCTION BLOCKS
14. APPLICATION OF FUNCTION BLOCKS
14.1 Overview Function block Abbrev.
BINARY FUNCTIONS
Switch-off delay element ASV
2-out-of-3 selection, binary B23
2-out-of-4 selection, binary B24
out-of-N selection BMN
Bit marshalling BRA2
Dual-BCD-converter DBC1
Dual-decimal-converter DDC
Dynamic OR element DOD
Switch-on delay element ESV
Monostable flip-flop, break MOA
Monostable flip-flop, constant MOK
OR element ODR
RS flip-flop RSR
AND element AND
Counter ZAE
BINARY GROUP CONTROL
Group control function for sequential control GSA2
Group control function for logic control GSV
Criteria call KRA1
Criteria call without time monitoring KRA3
Step function for multifunction SCH1
Preselection function, two-fold VW2
Preselection function, three-fold VW3
Preselection function, four-fold VW4
Selector switch, two-fold to four-fold WS41
DRIVE CONTROL
Drive control function, unidirectional drive ASE1
Drive control function, incremental output ASI2
Drive control function, solenoid valve ASM1
Drive control function, proportional output ASP2
Drive control function, actuator ASS1
Drive control function, reversible drive ASW
16 2VAA007467
APPLICATION OF FUNCTION BLOCKS Overview
Function block Abbrev.
LIMIT SIGNAL ELEMENTS
Limit signal for upper limit value GOG
Limit signal for lower limit value GUG
Limit signal generation GRE1
ANALOG FUNCTIONS
Absolute value generator ABS
Limiter BEG
Divider DIV
Function generator FKG
ANALOG FUNCTIONS
Integrator INT1
Factor variation KVA
Maximum value selector MAX
Minimum value selector MIN
Multiplier MUL
Monitoring and select function MVN
Differentiator PDT
Dead-time element PT0
Delay element, 1st order PT1
Delay element, 2nd order PT2
Delay element, Nth order PTN
Square-root extractor RAD
Summing multiplier SMU
Time variation TVA
Change-over switch UMS
SIGNAL CONDITIONING FUNCTIONS
Enthalpy function ENT1
Correcting element for water level measurement NIV1
Non-linear filter FIL1
Correcting function, steam flow measurement KOD
Correcting function, gas flow measurement KOG
Calculation of saturated steam pressure SDD
Calculation of saturated steam temperature SDT
2VAA007467 17
Overview APPLICATION OF FUNCTION BLOCKS
Function block Abbrev.
ANALOG CONTROL
Auto/Manual station HST1
PID controller PID3
PI controller PIR3
P controller PRE
Setpoint integrator SWI1
Differentiator with derivative-action time PTV
Setpoint adjuster SWV1
Disturbance bit suppression SZU
PUSHBUTTON SELECTION FUNCTIONS
Pushbutton selection TAW
Pushbutton selection with target value presetting TAZ
ORGANIZATION FUNCTIONS
Diagnosis DIA
Event time and threshold adjuster EZS
Text element TXT
Text element with input of the module cycle time TXT2
Date and time reception UHR1
Signal transmitter clock WEK
PROCESS INPUT AND OUTPUT FUNCTIONS
Output of analog and binary process signals AP08
Input of analog and binary process signals EP08
Speed input EDZ
The exact specification of the function blocks as well as the procedure of structuring is explained in the respective function block descriptions.
18 2VAA007467
FUNCTION DIAGRAM Overview
15. FUNCTION DIAGRAM
Terminal Designations The module consists of a printed circuit board (see “Module design”). The printed circuit board is equipped with connectors X21 and X11. Connector X21 contains all process inputs. Connector X11 incorporates the standard interface with the station bus and the operating voltages of the module.
+
stat
ion
bus
SS
SRA*
ZDZD
ZZD
ZUS
AUS
B
d30
d32
b32
z32
b02
b14
d26
d18
83SR
52 -
E/R
1210
SGST
proc
esso
rop
erat
ing
func
tions
func
tion
bloc
ksus
er fu
nctio
nsFl
ash-
PR
OM
RA
M
shar
edm
emor
y
para
llel/s
eria
lco
nver
sion
mon
itorin
g pr
oces
s in
terfa
ce 1
UA1/
UA2
BO1.
..4
UB1
UF1
X11
+ BO1
BO2
BO3
BO4
ZB1
z02
z04
z06
z08
z10
X21
X22
#=
z02
z04
AO1
+-
#=
z06
z08
AO2
+-
z16 BI
1BI
2BI
3BI
4
b02
b04
b06
b08
b10
+ UB1
#=
z10
z12
AO3
+-
#=
z14
AO4
+-
b10
b16
UA2
#=
b12
AI2
+-
ZA2
b14
b24
z22
z24
UF1
#n
b22
FI1
+-
ZF1
proc
ess
inte
rface
1
anal
og in
puts
anal
og o
utpu
tsbi
nary
inpu
tsbi
nary
outp
uts
spee
d in
put
X31
0
UA1
ZA1
b02
b08
#=
b04
AI1
+-b0
6
X30
0
* Fo
r pro
per f
unct
ioni
ng o
f the
mod
ule
the
conn
ecto
r X11
/d18
has
to b
e co
nnec
ted
to Z
D (o
nce
per s
ubra
ck).
* For proper functioning of the module, connector X11/d18 has to be connected to ZD (once per subrack)
2VAA007467 19
Overview FUNCTION DIAGRAM
Function diagram, continued
83SR
52 -
E/R
1210
cont
inue
d
+ BO5
BO6
BO7
BO8
ZB2
z12
z14
z16
z18
z20
X21
X22
#=
z18
z20
AO5
+-
#=
z22
z24
AO6
+-
z32 BI
5BI
6BI
7BI
8
b12
b14
b16
b18
b20
+ UB2
#=
z26
z28
AO7
+-
#=
z30
AO8
+-
#=
b20
AI3
+-b2
2b2
6b3
2
UA4
#=
b28
AI4
+-
ZA4
b30
b28
z26
z28
UF2
#n
b26
FI2
+-
ZF2
pro
cess
inte
rface
2
anal
og i
nput
san
alog
out
puts
bina
ryin
puts
bina
ryou
tput
ssp
eed
inpu
t
pro
cess
inte
rface
3
UF3z3
0z3
2#n
b30
FI3
+-
ZF3
b32
X32
0X
330
mon
itorin
g pr
oces
s in
terfa
ce 2
UA3/
UA4
BO5.
..8
UB2
UF2
mon
itorin
g pr
oces
s in
terfa
ce 3 UF
3
spee
d in
put
b18
b24
UA3
ZA3
20 2VAA007467
CONNECTION DIAGRAM Overview
16. CONNECTION DIAGRAM
EH
+US
AU
SB
stat
ion
bus
ZDZD
ZZD
ZS
RA
AOn-
AOn+
UBn
BIn
BIm
anal
og o
utpu
t0/
4-20
mA
pow
ered
bin
ary
inpu
tsan
alog
inp
ut0/
4-20
mA
50
2-w
iretra
nsdu
cerX3
x0AI
n+AI
n-UA
nZA
n
anal
og i
nput
0/4-
20 m
A
50 4-w
iretra
nsdu
cer
X3x0
AIn+
AIn-
UFn
ZFn
spee
d in
puts
150
leve
l con
verte
r89
EI3
0
FIn+
FIn-
RS42
2
spee
dpi
ck u
p's
toot
hed
whe
el
2VAA007467 21
Overview MODULE DESIGN
17. MODULE DESIGN Board size: 6 units, 2 division, 160 mm deep Connector: acc. to DIN 41 612 / IEC 60603-2
1 x for station-bus connection, 48-pin edge-connector, type F (connector X11) 2 x for process connection, 32-pin edge-connector, type F (connector X21, X22)
Weight: approx. 0.66 kg View of connector side:
Contact assignments of process connector X21 View of contact side
b z
02 BI1 BO1
04 BI2 BO2
06 BI3 BO3
08 BI4 BO4
10 UB1 ZB1
12 BI5 BO5
14 BI6 BO6
16 BI7 BO7
18 BI8 BO8
20 UB2 ZB2
22 FI1+ UF1
24 FI1- ZF1
26 FI2+ UF2
28 FI2- ZF2
30 FI3+ UF3
32 FI3- ZF3
X11
X22 X21
22 2VAA007467
MODULE DESIGN Overview
Contact assignments of process connector X22 View of contact side
b z
02 UA1 AO1+
04 AI1+ AO1-
06 AI1- AO2+
08 ZA1 AO2-
10 UA2 AO3+
12 AI2+ AO3-
14 AI2- AO4+
16 ZA2 AO4-
18 UA3 AO5+
20 AI3+ AO5-
22 AI3- AO6+
24 ZA3 AO6-
26 UA4 AO7+
28 AI4+ AO7-
30 AI4- AO8+
32 ZA4 AO8-
2VAA007467 23
Overview MODULE DESIGN
Side view and view of module front
83SR52
ST
X22
ST disturbanceSG module
disturbanceSG
ABB ABB
ABB ABB
X11
X300
X301
X302
X303
24 2VAA007467
SYSTEM DATA Power supply
18. SYSTEM DATA Kind of influence Environmental Parameter Standard Characteristic/Value Operating conditions Climatic environment Ambient temperature IEC/EN 60068-2-2 0°C to +70°C, 16h
Relative humidity IEC/EN 60068-2-78 5% to 95% RH Atmospheric pressure IEC/EN 60068-1 86 kPa to 106 kPa
Electromagnetic compatibility (EMC)
Electrostatic discharge immunity IEC/EN 61000-4-2 Class 3 Class 2
Air discharge 8 kV Contact discharge 4 kV
Radiated, radio-frequency, electromagnetic field immunity
IEC/EN 61000-4-3 Class 3
80 MHz to 3000 MHz, 10 V/m, 80 % AM (1 kHz)
Electrical fast transient/burst immunity
- Supply lines for AC 120/230 V (burst)
- Supply lines for DC 24 V - Signal lines (I/O and bus lines)
IEC/EN 61000-4-4 Class 3
5/50 ns 2 kV 2 kV 2 kV
Surge immunity - Supply lines for AC 120/230 V
(burst) - Supply lines for DC 24 V - Signal lines (I/O and bus lines)
IEC/EN 61000-4-5 Class 4/3 Class 1/1 Class 3
1.2/50 ns 4/2 kV 0.5/0.5 kV 2 kV
Immunity to conducted disturbances, induced by radio-frequency fields
IEC/EN 61000-4-6 Class 3
0.15 MHz to 80 MHz, 10 V, 80% AM (1 kHz), Source impedance 150 Ω
Radiated emission CISPR16 / EN 55016 Class A
30 MHz to 1000 MHz, Limit Class A, group 1
Conditions of storage and transport Climatic environment Ambient temperature IEC/EN 60068-2-2 -40°C to +85°C, 16h
Relative humidity IEC/EN 60068-2-30 5% to 100% RH +25°C to 40°C (6 cycles)
Atmospheric pressure IEC/EN 60068-1 70 kPa to 106 kPa
19. TECHNICAL DATA
19.1 Power supply Operating voltage USA/USB 19.5..30 V, typ. 24 V
Power consumption at USA/USB = 24V typ. 200 mA + output values
Power dissipation at USA/USB = 24V 4,8..10 W, depending on operating and signal status
Reference potential, process side Z = 0 V
Reference potential, bus side ZD = 0 V
19.2 Process Interface
19.2.1 Binary inputs BI1..BI8 "0" signal 0 ... 3 V
"1" signal 11.2 ... 60 V
Input resistance 10 kOhm ± 5 %
Input current at UBn = 48 V 4.8 mA
Line resistance ≤ 100 Ohm
Line length (supply and return line) ≤ 1000 m
2VAA007467 25
Process Interface TECHNICAL DATA
19.2.2 Transmitter power supply for binary inputs UB1, UB2 Output voltage 48 V ± 10 %
Output current ≤ 30 mA
Response time of the monitoring function ≤ 1 s
The outputs are short-circuit-proof, non-interfering,
and open-circuit-proof.
19.2.3 Binary outputs BO1...BO8 Output voltage USA/USB -max. 4 V
Output current ≤ 100 mA
Line resistance ≤ 50 Ohm
Line length (supply and return line) ≤ 500 m
The outputs are short-circuit-proof, non-interfering, and open-circuit-proof
19.2.4 Speed inputs FI11...FI13 Standard RS422 incremental inputs
Bus terminating resistance in the 83SR52 150 Ohm ± 5 %
Input frequency: ≤ 40kHz
Line length (supply and return line) ≤ 1000 m
Inputs are short-time (<10s) surge-proof up to +-30V
19.2.5 Transmitter power supply for speed inputs Outputs UF1...UF3
Output voltage USA/USB -max. 4V
Output current ≤ 300 mA
Response time of the monitoring function ≤ 1 s
The outputs are short-circuit-proof, non-interfering,
and open-circuit-proof.
19.2.6 Analog inputs AI1...AI4 Input resistance 50 Ohm
Input current, nominal range (corresponding to 0...100 %) 0/4 ... 20 mA
Maximum range -1 ... 50 mA
Line resistance ≤ 50 Ohm
Line length (supply and return line) ≤ 500 m
Response time of the monitoring function (at 4...20 mA) ≤ 1 s
2-wire transducer Jumpers X300 .... X330 plugged in:
Input resistance (to Z)
4-wire transducer Jumpers X300 .... X330 not plugged in:
Input resistance (to AIx-)
26 2VAA007467
TECHNICAL DATA Process Interface
19.2.7 Accuracy of input values All data are based on 100 % of the input value 20 mA
Accuracy, in as-delivered condition (23°C) ≤ 0.1 %
over temperature range within 0...70 °C, ≤ 0.3 % aging, voltage range
Quantization error ≤ 0.02 %
Linearity error ≤ 0.1 %
Temperature sensitivity ≤ 50 ppm/K (typ. 30 ppm/K)
Errors due to digital linearization 1 LSB
Resolution 12 bits
Common-mode rejection towards potential Z 120 dB
Normal-mode rejection at 16 2/3, 50 and 60 Hz 50 dB
19.2.8 Transducer power supply for analog inputs Outputs UA1...UA4
Output voltage USA/USB -max. 4 V
Output current ≤ 50 mA
Line resistance ≤ 50 Ohm
Line length (supply and return line) ≤ 500 m
Response time of the monitoring function ≤ 60 s The outputs are short-circuit-proof, non-interfering, and open-circuit-proof.
19.2.9 Analog outputs AO1...AO8 Output current (impressed current) 0/4 ... 20 mA
Maximum output current 23 mA
Output voltage ≤ 13 V
Burden ≤ 500 Ohm
Line resistance ≤ 50 Ohm
Line length (supply and return line) ≤ 500 m
Response time of the monitoring function (at 4..20 mA) ≤ 60 s The outputs are short-circuit-proof, non-interfering, and open-circuit-proof.
19.2.10 Accuracy of the output values All data are based on 100 % of the output value 20 mA
Accuracy, in as-delivered condition (23°C) ≤ 0.1 %
over a temperature range within 0...70 °C, ≤ 0.4 % aging, voltage range
Quantization error ≤ 0.02 %
Linearity error ≤ 0.1 %
Temperature sensitivity ≤ 50 ppm/K (typ. 30 ppm/K)
Resolution 12 bits
2VAA007467 27
Interference immunity (of process inputs and outputs) ORDERING DATA
19.2.11 Initialization time Upon power connection or when the module is plugged in 2 … 22 s
19.3 Interference immunity (of process inputs and outputs) The product is in conformity with the provisions of the following European Directive: 2014/30/EC Directive of the European Parliament and of the Council of
26. Februar 2014 on the harmonization of the laws of member States relating to electromagnetic compatibility (EMC Directive)
Conformity to the stated Directive is assured through the application of the following harmonized standards:
Environment: Industry EMC, Emission: EN 61000-6-4: 2007/A1:2011 EMC, Immunity: EN 61000-6-2: 2005/AC:2005
See 2VAA002182R0301_CE-Conformity-P14.pdf for detailed technical data.
20. ORDERING DATA Order no. for complete module: Type designation: 83SR52R1210 Order number: GKWE858000R1210 Technical data are subject to change without notice!
28 2VAA007467
REVISION HISTORY Interference immunity (of process inputs and outputs)
21. REVISION HISTORY Rev. Date / Initial 1.0 Replaces 1KGF 100 474 2016-07-13
CG
2VAA007467 29
ABB Inc. Power Generation Wickliffe, Ohio, USA E-Mail: [email protected] www.abb.com/controlsystems ABB AG Power Generation Mannheim, Germany E-Mail: [email protected] www.abb.com/controlsystems ABB Pte. Ltd. Power Generation Singapore E-Mail: [email protected] www.abb.com/controlsystems
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30 MD_2VAA007467_83SR52R1210.docx