Product CatalogueProduct Catalogue

ZINTAS is an international chain processing company which founded at the end of 1970’s with the vision of becoming a global brand based on the belief in the power of high technology and continuous improvement

ZINTAS manufactures industrial chains that are used worldwide for mining and conveying, high-alloyed G100 chains for moving and lifting, hoisting and stud and studless chains for marine industry, high alloyed calibrated chains for agriculture industry, high wear and temperature resistant specially designed chains for cement industry, specially designed chains for forestry, snow chains, transmission chains and chain accessories exporting to more than 30 countries today. The ZINTAS factory ground covers a total area of 25.000 square meters of which approximately 10.000 square meters are built on and consists of technologically advanced 125 machines The customer satisfaction is the result of our appropriate pricing policy and high quality standards.

ZINTAS Co. was the first organization in Turkey that has certified its chain manufacturing according to the international standard ISO 9001 Quality Management System Certification in 1996.

ZINTAS Co. guarantees high quality products and services with over 35 years’ experience, reliability, versatility and developing production technology.

ZINTAS Co. acts with the consciousness of the quality target based on the principle of customer satisfaction, environmentally friendly production processes and recyclable raw materials and products. Over 35 years ZINTAS Company has served its customers with its successful, dynamic, flexible employees. As a reflection of our corporate culture, all of our employees behave and think as a part of chain link, and always challenge to be the most powerful chain link of the whole system and aware of the priority of their responsibilities.

Company Profile

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“The chain is only as strong as its weakest link.”

2

“The chain is only as strong as its weakest link.”Our goal is to improve and perfect each process step starting from supply of raw materials until placing on the market. To provide this, every process and product is subjected to accurate and comprehensive control process and test according to our quality management system and international standards.

The quality management system is our guiding principle for the reliability of our products. Certificates that we received from both regional and international institutions are the basis of our quality system approach.

A continuous interest in our customer needs, demonstrated amongst others by the development and production of several “tailor made” special chains.

We are an independent family business since 1979 and a reliable business partner. We cooperate with our customers and suppliers in a true in a true collaboration and pursuance of mutual success. Our Customer Relationship Management is an essential, extensive and sensitive to maintain our customer relationship permanently. Our customer-oriented strategy is based on customer satisfaction with our high quality products and services.

Quality

Customer Relations & Reliabilty

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Zintaş in Press

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Steels For Chains

Industrial steels for chains are chosen specifically for applications of mining, conveying, moving, lifting, hoisting and marine, agriculture industry, forestry and snow chains.

Round steel link chains are used for the moving, conveying and securing of large loads. They can be found in extraction plants in mining, as lifting appliances for cranes, during the conveyance of bulk materials, as anchor chains in shipbuilding and for securing of cargo. Round steel link chains include the corresponding chain components such as chain connectors, etc. Non-alloyed, alloyed steels, low carbon, and special types of modern steels are base materials for the manufacture of round steel link chains and chain components up to Grade 100. They are specified as technical delivery conditions in DIN 17115/2012-07 (TS 2835/1977) standard, namely with regard to the manufacture, delivery condition, chemical composition and their mechanical characteristics and technological features.

The constitution and structure of all steels and iron starts with iron-carbon equilibrium diagram lightens the principle of heat treatment of the chains. There are important temperatures or critical points in the diagram.

A1: Temperature at which the eutectic reaction occurs (723 °C)A3: Temperature when α-iron transforms to γ-iron (for pure iron 910 °C, but the transformation temperature is progressively lowered by addition of carbon)A4: Temperature at which γ-iron transforms to δ-iron (for pure iron 1390 °C, but the transformation temperature is raised by addition of carbon) A2: Curie point when iron changes from the ferro- to paramagnetic condition

(769 °C for pure iron, but no change in crystal struc-ture is involved)

The diagram is based on the transformation that occurs as a result of slow heating. However the fast heating and cooling rates encountered in welding will have a signif-icant influence on these temperatures, making the ac-curate prediction of weld metallurgy using this diagram is difficult.

Heat treatment process after welding requires a pro-fessional infrastructure and specialized systems. ZINTAS Co. performs chain quenching & tempering and case hardening processes that require different techniques

for different applications in-plant. Thus, while maintaining the toughness and ductility of the core, the mechanical properties are brought to the optimum level.

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The Effects Of Alloying Elements On Steel Welds

Alloying elements are added to reinforce the mechanical properties of steels used in chain production. Low-alloyed, alloyed, low carbon and special modern steels are used in chain production due to different types of chain applications and load conditions.

Appropriate and correct raw material selection is crucial in the beginning of chain production process. The process fails unless the election is not done professionally. The material selection belongs to the properties of chains such as high strength for lifting, conveying and moving applications, wear-resistant applications for mining and agriculture industry, high corrosion resistance applications for marine industry, capability of heat treatment and case hardening, etc. Manufacturing of chains requires advanced technology to produce chains of high properties. For the raw material supply, ZINTAS Co. cooperates and works with well-known and professional companies in Turkey, which also provides products abroad.

Stress Strain Curve

Chain links can be deformed by subjecting external loads. The recovery of the original dimensions of deformed body when the load is removed is known as elastic behavior. The limiting load beyond which the material no longer behaves elastically is the elastic limit. If the elastic limit is exceeded, the body will experience a permanent set or deformation when the load is removed off the chain links is said to have plastic deformation. As long as the load does not exceed the elastic limit, the deformation is proportional to the load, that states stress is proportional to strain.

OA : Elastic region within which Hooke’s law is obeyed.A : Elastic limit, defined as the greatest stress that the metal can withstand without experien cing a permanent strain when the load is removed.A’ : The determination of the elastic limit is dependent on the sensitivity of the strain measu ring instrument and replaced by the proportional limit. The proportional limit is the stress at which the stress-strain curve deviates from linearity. The slope of the stress-strain curve is the modulus of elasticity.B : For engineering purposes the limit of usable elastic behavior is the yield strength which is defined as the stress which will produce a small amount of permanent deformation, generally equal to a strain of 0.002.0C : Permanent strain (offset). Plastic deformation begins when the elastic limit is exceeded. As the plastic deformation increases with further straining, the chain metal becomes stronger (strain hardening) so that the load required to extend the metal with further straining. Rm : Ultimate tensile strength. For the chain links the diameter of the link begins to decrease rapidly beyond maximum load, so that the load required to continue deformation until the link fractures. 7

Stress Strain Curve

For chain production process, as a result of tensile tests according to TS 138 EN 10002-1 : 2004, the be-havior of chain links as ductile or brittle is crucial depending upon whether or not the material the mate-rial exhibits the ability to undergo plastic deformation. The process after welding operation and/or heat treatment or case hardening, for our both press butt welding type of machines and flash butt welding type of machines is determining the behavior of fracture by tensile test. It’s also critical determining if the fracture behaves to be ductile of brittle after suitable heat treatment.

The quality control calibration and tensile tests applied to chain for the purpose of verifying material and weld quality. To optimize the quality control processes, in addition to tensile tests the Rockwell Hardness tests and metallographic examinations are performed in our laboratory with devices certified and cali-brated by independent organizations.

Selection Criteria

While selection of chains multiple criteria such as dimensions, workload, fatigue, operating temperature, intended use , impact effects, factors such as friction and wear effects in the working environment is considered. Before placing order, consultation is hold with customers on the application and the most suitable raw materials and chains are selected.

The value of stress for a particular material is considered to be safe is working stress σw. Values of work-ing stress is established by local agencies and by technical organizations such as the American Society of Mechanical Engineers (ASME), International Standard Organization (ISO). Chain applications are com-bined static and dynamic applications so that the working stress is considered as the tensile strength (ultimate strength) divided by factor of safety.

σw=σu/Nu

σ w : Working stress

σ u : Tensile (ultimate) strength

N u : Factor of safety based on tensile strength

Working load limits for Grade 80 and Grade 100 lifting and mining chains are based on a

4 to 1 design factor from ISO.

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WL : PL : BL = 1 : 2.5 :4

WL (Working Load - [kg]) limit is the maximum combined static and dynamic load in kilograms that shall be applied in direct tension to an undamaged straight length of chain.

PL (Proof Load=Test Load - [N]) is the minimum force in newtons when the chain has withstood at the time it left our company, under a test in which a constantly increasing force has been applied in direct tension to a straight length of chain. Proof test loads are a manufacturing accuracy test and shall not be used as criteria for design and service.

BL (Minimum Breaking Load – [N]) is the force in newtons at which the chain, in the condition it leaves ZINTAS Co. plant, has been found by representative testing to break when a constantly increasing force was applied in direct tension to a straight length of chain on the standard testing machine. Breaking force values are statistical attribute test results and not guarantee that all chain links will endure these loads.

Heat Treatment

We make heat treatment of chains in order to increase high strength and usefulness. Thus, fine grain size is often desired for high strength, large additions of solute atoms are added to increase strength and bring out new phase relationships, fine particles may be added to increase strength and phase transfor-mations may be utilized to increase strength.

The traditional route to high strength in steels is by quenching to form martensite which is subsequently reheated or tempered at an intermediate temperature, increasing the toughness of the steel without to great loss in strength. Therefore, for the optimum development of strength, the chain steel first is converted fully to martensite. The effectiveness of the quench depends on primarily on two factors: The geometry of the chain and the composition of the steel material.

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Chain System For Mining Industry

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ZINTAS Co is a leading manufacturer of chains and accessories used in the mining sector. Production is carried out according to the quality DIN 22252-1 (Grade 60) and DIN22252-2 (Grade 80) in addition to Grade 100 quality (Type D).

ZINTAS produces round link chains for the mining industry in rated sizes of 14 up to 42 mm according to DIN 22252. However, we also able to produce chains larger than 42 mm diameter on demand from our customers.

Mining components for underground coal mining such as chains and connectors are used without surface hardening but heat treated to very high tensile strength up to Grade 100 quality to achieve maximum service life.

Technologically advanced computer supported calibration process allows us to produce chains in higher precision.

Round Steel Chain

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*Min. Elongation under Breaking Load: %14

Nominal Diameter &

Tolerans

Pitch & Tolerans

Inside Width(Min.)

Outside Width(Max.)

ProofLoad

ElongationUnder

Test Load

BreakingLoad(Min.)

Quality Weight

d  mm

t  mm

bi  mm

ba  mm

kN Max.% kN   Kg/m

14 ±0,4 50 ±0,5 17 48150  185

1,4  1,6

190  246

1  2

4

18 ±0,5 64 ±0,6 21 60260305

1,41,6

320407

12

6,6

19 ±0,5 64,5 ±0,6  22 63283  340

1,4  1,6

357  454

1  2

7,6

22 ±0,7 86 ±0,9 26 73380490

1,6480610

12

9,5

24 ±0,7 86 ±0,9 28 79460580

1,6570720

12

11,6

24 ±0,7 87,5 ±0,9  28 79460580

1,6570720

12

11,5

26 ±0,8 92 ±0,9 30 85540680

1,6670850

12

13,7

30 ±0,9 108 ±1,1 34 97710900

1,6890

113012

18

34 ±1,0 126 ±1,3 38 109 1090 1,6 1450 2 22,7

38 ±1,1 137 ±1,4 42 121 1360 1,6 1820 2 29

42 ±1,1 146 ±1,5 48 137 1660 1,6 2220 2 36,5

Dimensions and Mechanical Properties

DIN 22252 Mining Chains for Conveyors and Loaders

t

b2d

e

b1ds

t t

d

l

12

Nominal Diameter &

Tolerans

Pitch & Tolerans

Inside Width(Min.)

Outside Width(Max.)

ProofLoad

ElongationUnder

Test Load

BreakingLoad(Min.)

Quality Weight

d  mm

t  mm

bi  mm

ba  mm

kN Max.% kN   Kg/m

14 ±0,4 50 ±0,5 17 48 250 1,9 310 Grade

1004

18 ±0,5 64 ±0,6 21 60 410 1,9 510Grade

1006,6

22 ±0,7 86 ±0,9 26 73 610 1,9 760Grade

1009,5

24 ±0,7 86 ±0,9 28 79 720 1,9 900Grade

10011,6

24 ±0,7 87,5 ±0,9 28 79 720 1,9 900Grade

10011,5

26 ±0,8 92 ±0,9 30 85 850 1,9 1060Grade

10013,7

30 ±0,9 108 ±1,1 34 97 1130 1,9 1410Grade

10018

34 ±1,0 126 ±1,3 38 109 1450 1,9 1820Grade

10022,7

38 ±1,1 137 ±1,4 42 121 1820 1,9 2270Grade

10029

Dimensions and Mechanical Properties

DIN 22252 Mining Chains for Conveyors and Loaders (Grade 100)

t

b2d

e

b1ds

t t

d

l

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Nominal Size t (mm) b (mm) c (mm) d (mm) e (mm) f (mm) g (mm)

14 x 50 50 15 78 17 78 51 29

18 x 64 64 19 100 21 100 55 40

19 x 64.5 64,5 20 103 21 100 55 41

22 x 86 86 23 132 25 133 75 46

24 x 86 86 25 137 25 133 78 55,5

26 x 92 92 27 146 25 141 85 56

Nominal Size i1 (mm) m (mm) n (mm) p (mm) r1 (mm) r2 (mm) v (mm)

14 x 50 18 14,5 32 17 22 7,5 16

18 x 64 21 19 43 37 28 9,5 21,5

19 x 64.5 21 19 43 37 29,5 10 21,5

22 x 86 24,5 22,5 52 44 34 11,5 26

24 x 86 26 25 53 44 37 13 26,5

26 x 92 28 26 58 45 40 14 29

DIN 22253 Chain Connectors

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Conveyor Systems Round Steel Chains

Dimensions and Mechanical Properties

NominalDiameter &Tolerance

Pitch &Tolerance

InsideWidth(Min.)

OutsideWidth(Max.)

WeightWorking

LoadProofLoad

BreakingLoad

11 x t Length

d mm

tmm

bi  mm

ba  mm

Kg/mkN Max.

GK 2kN Max.

GK 2kN Max.

GK 2mm

10 ±0,4 50 +0,8 -0,4 14 36 1,8 8 16 40 550

13 ±0,5 65 +1,0 -0,5 18,2 46,8 3,1 12,5 25 63 715

16 ±0,6 80 +1,3 -0,6 22,4 57,6 4,7 20 40 100 880

18 ±0,9 90 +1,4 -0,7 25 65 6 25 50 125 990

20 ±1,0 100 +1,6 -0,8 28 72 7,4 32 63 160 1100

NominalDiameter &Tolerance

Pitch &Tolerance

InsideWidth(Min.)

OutsideWidth(Max.)

WeightWorking

LoadProofLoad

BreakingLoad

11 x t Length

d mm

tmm

bi  mm

ba  mm Kg/m kN Max.

GK3kN Max.

GK3kN Max.

GK 3 mm

10 ±0,4 50 +0,8 -0,4 14 36 1,8 10 25 50 550

13 ±0,5 65 +1,0 -0,5 18,2 46,8 3,1 16 40 80 715

16 ±0,6 80 +1,3 -0,6 22,4 57,6 4,7 25 63 125 880

18 ±0,9 90 +1,4 -0,7 25 65 6 32 80 160 990

20 ±1,0 100 +1,6 -0,8 28 72 7,4 40 100 200 1100

d

b2b1

t

t t

l

d

DIN 762 Round Steel Link Chains For Conveyors

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NominalDiameter

&Tolerance

Pitch&

Tolerance

InsideWidth(Min.)

OutsideWidth(Max.)

Weight WorkingLoad

WorkingLoad

BreakingLoad

BreakingLoad

11 x t Length

d mm t mm bi mm Ba mm Kg/m kN Max. GK 2

kN Max. GK 3

kN Min. GK 2

kN Min. GK 3 mm

10 ±0,4 35 +0,6-0,3 14 36 2 10 12,5 40 50 385

13 ±0,5 45 +0,7-0,4 18 47 3,5 16 21,2 63 85 495

16 ±0,6 56 +0,9-0,5 22 58 5,2 25 32 100 125 616

18 ±0,9 63 +1,0-0,5 24 65 6,5 32 40 125 160 693

20 ±1,0 70 +1,1-0,6 27 72 8,2 40 50 160 200 770

23 ±1,2 80 +1,3-0,7 31 83 11 50 67 200 265 880

26 ±1,3 91 +1,5-0,8 35 94 14 63 85 250 340 1001

28 ±1,4 98 +1,6-0,9 36 101 16,5 75 100 300 400 1078

30 ±1,5 105 +1,7-0,9 39 108 19 85 112 340 450 1115

33 ±1,7 115 +1,9-1,0 43 119 22,5 100 132 400 530 1265

36 ±1,8 126 +2,1-1,1 47 130 26,5 125 160 500 630 1386

39 ±2,0 136 +2,2-1,2 51 140 31 140 190 560 750 1496

42 ±2,1 147 +2,4-1,3 55 151 36 170 224 680 900 1617

DIN 764 Conveyor Chains

t

b2d

e

b1ds

t t

d

l

Dimensions and Mechanical Properties

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DIN 745 chain shackles used for connecting chain ends according to DIN 764 and DIN 766. Chain shackles should be used with distance collars. In most cases, the lack of plates is the reason for broken shackles. Chain shackles made from steel C45 and CrNi-alloyed steel, shackles C45 are heat-treated and case hardened up to a tensile strength of 1100N/mm², inner contact surfaces are inductive hardened to a surface hardness of min. 55 HRC. Shackles according to G80 quality made from CrNi-alloyed steel are additionally surface hardened of min. 62 HRC.

t a b d1 d2 d4 M h l Weight Min Breaking

Load

Distance collar Weight Corresponding

chainends

C45 G 80 l1 b s for plain

chain

wheels

for toothed

sprockets

[mm] [kg] [kN] [mm] [kg] Diameter d

45 20 73 11,5 14 12,5 M10 40 25 0,15 76 80 75 30 5 0,08 10 13

56 25 92 15 18 16,5 M12 50 32 0,32 112 125 95 40 6 0,17 13 16

63 30 105 18 21 20 M16 60 40 0,55 142 150 110 40 6 0,18 16 18

70 34 116 20 23 23 M20 68 45 0,86 176 200 120 50 6 0,25 18 20

80 37 132 23 26 25 M20 74 45 1,08 230 250 130 50 6 0,27 20 23

91 43 149 26 29 29 M24 86 55 1,65 300 315 150 60 8 0,50 23 26

105 50 173 30 34 31 M24 100 55 2,20 395 425 165 60 8 0,56 26 30

126 59 206 36 40 37 M30 118 70 3,95 570 600 200 70 10 0,97 30 34

147 68 239 42 46 42 M30 136 70 5,50 775 850 230 80 12 1,15 36 42

DIN 745 Chain Shackles

Chain Shacles for Bucket Elevators

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DIN 5699 chain shackles have a higher breaking load compared with DIN 745 chain shackles. This ensures higher service life and safety in operations. DIN 5699 chain shackles are used at cement industry, stones and mines industry, asphalt mixing plants and recycling plants. Surface finish is black or oiled.

t a b1 b2 d1 d2 M h1 h3 I Weight Distance collar Weight Min. Breaking

Load

I1 b s C45 G80

[mm] [kg] [mm] [kg] [kN]

35 8 59 11 10 12 M10 23 43 25 0,14 65 30 5 0,07 50 56

45 8 75 13 13 15 M12 28 53 30 0,26 75 30 5 0,08 85 95

56 10 92 17 16 18 M14 34 64 35 0,34 95 40 6 0,17 125 140

63 10 105 20 18 21 M16 37 71 40 0,60 110 40 6 0,21 160 180

70 12 116 23 20 23 M20 42 80 45 0,87 120 50 6 0,25 200 224

80 12 132 25 23 26 M20 47 89 45 1,12 130 50 6 0,27 265 280

91 14 149 29 26 29 M24 52 99 55 1,86 150 60 8 0,56 335 355

105 14 173 31 30 34 M24 60 114 55 2,56 165 60 8 0,62 450 500

126 18 206 37 36 40 M30 71 134 65 4,40 200 70 10 0,97 630 700

147 22 241 42 42 47 M36 81 157 75 7,30 230 80 12 1,73 850 950

DIN 5699 Chain Shackles

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Zintas chain couplings have the same technological characteristics as the corresponding highly wear resistant chains. These couplings can only be mounted as vertical links. Run as vertical links over sprockets, plain and grooved wheels.

Typed t a b c Weight

[mm] [kg]

22 x 86 22 86 58 74 27 1,7

26 x 100 26 100 62 87 30 2,2

30 x 120 30 120 70 105 36 3,2

34 x 136 34 136 82 117 40 4,8

38 x 144 38 144 95 134 47 5,5

26 x 92 92 27 146 25 141 85

Zintas Chain Couplings

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Nominal Diameter &

Tolerans

Pitch & Tolerans

Inside Width(min)

Outside Width(max)

Weight ProofLoad

Breaking Load

Proof Load

Breaking Load

d  mm

t  mm

bi  mm

ba  mm

Kg/m kN Min.  ZG 2480

kN Min.ZG 2480

kN Min.  ZG 4080

kN Min.  ZG 4080

8 ±0,32 31 ±0,6 10,3 28 1,3 24 40 - -

10 ±0,4 28 ±0,6 12,8 35,2 2,25 20 40 80 125

10 ±0,4 35 +0,6-0,3 14 36 2 20 40 80 125

10 ±0,4 38 ±1,2 12,5 34 2,1 38 64 - -

10 ±0,4 50 +0,8-0,4 14 36 1,8 16 40 - -

11 ±0,4 31 ±1,0 12,8 37,2 2,7 22,4 44,8 95 150

12 ±0,5 36 ±1,0 14,7 41,3 3,1 28 56 120 200

13 ±0,5 36 ±1,0 15,6 44,2 3,8 32 64 132 212

13 ±0,5 45 +0,7-0,4 18 47 3,5 32 64 48 95

13 ±0,5 65 +1,0-0,5 18,2 46,8 3,1 25 63 37 74

13 ±0,5 82 ±1,7 23,5 54,5 2,95 32 64 - -

14 ±0,6 41 ±1,0 17,5 48,5 4,4 43 86 150 250

14 ±0,5 50 ±0,5 16,3 47 4,0 - - 74 128

16 ±0,6 45 ±1,0 19,2 54,4 5,7 50 100 200 315

16 ±0,6 56 +0,9-0,5 22 58 5,2 50 100 70 140

16 ±0,6 64 ±0,6 20 55 5,0 50 100 98 164

16 ±0,6 80 +1,3-0,6 22,4 57,6 4,7 40 100 80 160

18 ±0,9 50 ±1,0 21,6 61,6 7,3 63 126 250 400

18 ±0,9 63 +1,0-0,5 24 65 6,5 63 126 70 140

18 ±0,9 80±1,7 22 62 5,9 63 126 75 150

19 ±0,7 75±0,7 22 63 7,7 - - 135 227

20 ±1,0 56±1,5 25 69 9,0 80 160 88 175

20 ±1,0 70 +1,1-0,6 27 72 8,2 80 160 113 225

22 ±0,7 86±0,9 26 74 9,7 160 266 182 304

23 ±1,0 64±1,5 28,5 79,5 12 100 200 265

23 ±1,2 80+1,3-0,7 31 83 11 100 200 150 300

26 ±1,3 73±2,0 32,5 89,5 15 126 252 149 298

26 ±1,3 91 +1,5-0,8 35 94 14 125 250 190 380

26 ±0,8 100±1,0 31 87 13,9 222 370 255 425

28 ±1,4 78±2,0 35,2 96,8 17,5 150 300 172 344

30 ±1,5 84±2,0 38 104 20 170 340 200 400

30 ±1,5 105 +1,7-0,9 39 108 19 85 112 255 510

30 ±0,5 120±1,2 36 103 17,5 300 500 340 566

34 ±1,0 136 +2,2-1,2 39 113 23,8 375 630 425 710

36 ±1,8 101±2,5 46,5 125,5 29 250 500 284 567

36 ±1,8 126 +2,1-1,1 47 130 26,5 250 500 365 730

38 ±1,1 144 ±1,4 44 127 30 480 800 510 910

39 ±2,0 109 ±2,5 50 136 34 280 560 336 672

39 ±2,0 136 +2,2-1,2 51 140 31 280 560 336 672

45 ±2,2 126 ±3,0 57 157 45,5 380 760 - -

Zintas ZG special quality highly-wear resistant chains are used for abrasive environments. Surface and case hardened chains with high surface hardness (up to 68 HRC) and incre-ased case hardening depth of 52 HRC (up to 0.1 x d) are pro-duced in a wide range of chain steels and hardened steels, according to application requirements.

Benefits• High toughness in accordance with high tensile strength • High wear resistance • Corrosion protective coating available for increased service life

Special Quality Highly-Wear Resistant Round-Link Chains for Conveying and Cement Industry

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ZINTAS conveyor chains for the Poultry Industry are manufactured in accordance with the distance of 4”, 6”, 8” between the attachments of pulleys. These type of chains, as they require very accurate tolerance value, calibrated and tested according to CLS simulation sys-tem special to ZINTAS.

We have a variety of qualities for continuous use on in-dividual slaughterhouse lines. Our CLS simulation sys-

tem and decades of experience enable us to meet the high demands regarding fracture properties, dimen-sional accuracy and resistance to wear. Round steel chains made of non-corrosive materials are also used in special cases.

Our conveyor chains for poultry slaughterhouses ab-attoirs are electro-galvanised according to customary market practice.

Calibrated Round Steel Chain

Conveyor Chains for Poultry Industry

Dimension 8 x 25.4 mm

Outside Width Max. 26.1 mm

Hardening Depth min. 0.6 - 1.0 mm, min. 550 HV

Measuring Length 11 x t = 279.4 mm

Surface Hardness min. 720 -800 HV 10

Breaking Force min. 40 kN

Finish Electro Galvaniz

Marking ZINTAS

Weigth Per Meter ~ 1.32 kg

+ 0.5- 0.4

21

Stainless steel differs from carbon steel by the amount of chromium present. Unprotected carbon steel rusts readily when exposed to air and moisture. This iron oxide film (the rust) is active and accelerates corrosion by forming more iron oxide; and, because of the greater volume of the iron oxide, this tends to flake and fall away.

Stainless steels contain sufficient chromium to form a passive film of chromium oxide, which prevents further surface corrosion by blocking oxygen diffusion to the steel surface and blocks corrosion from spreading into the metal’s internal structure, and, due to the similar size of the steel and oxide ions, they bond very strongly and remain attached to the surface. The formation of the passive layer is the reason why Stainless Steels do not need any further corrosion treatment and appear to be as good as new, even after so many decades.

The many unique values provided by stainless steel make it a powerful candidate in materials selection. Engineers and technical designers often underestimate or overlook these values be-cause of what is viewed as the higher initial cost of stainless steel. However, over the total life of a project, stainless is often the best value option.

COMPOSITION

Type 316 %T

Type 316L %

Carbon 0,08 max 0,03 max

Manganese 2,00 max 2,00 max

Phosporus 0,045 max 0,045 max

Sulphur 0,030 max 0,03 max

Silicon 0,75 max 0,75 max

Chromium 16,00-18,00 16,00-18,00

Nickel 10,00-14,00 10,00-14,00

Molybdenum 2,00-3,00 2,00-3,00

Nitrogen 0,10 max 0,10 max

Iron Balance Balance

COMPOSITION

Type 304 % Type 304 L %

Carbon 0,08 max 0,03 max

Manganese 2,00 max 2,00 max

Phosporus 0,045 max 0,045 max

Sulphur 0,030 max 0,030 max

Silicon 0,75 max 0,75 max

Chromium 18,00-20,00 18,00-20,00

Nickel 8,00-12,00 8,00-12,00

Nitrogen 0,10 max 0,10 max

Iron Balance Balance

Stainless Steel Chain and Acid Resistant Chains

22

Corrosion ResistanceLower alloyed grades resist corrosion in atmospheric and pure water environments, while high-alloyed grades can resist corrosion in most acids, alkaline solutions, and chlorine bearing environments, properties which are utilized in process plants.

Fire And Heat ResistanceSpecial high chromium and nickel-alloyed grades resist scaling and retain strength at high temperatures.

HygieneThe easy cleaning ability of stainless makes it the first choice for strict hygiene conditions, such as hospitals, kitchens, abattoirs and other food processing plants.

Aesthetic AppearanceThe bright, easily maintained surface of stainless steel provides a modern and attractive appearance. Strength-to-weight advantage The work-hardening property of austenitic grades, that results in a significant strengthening of the material from cold-working alone, and the high strength duplex grades, allow reduced material thickness over conventional grades, therefore cost savings.

Long Term ValueWhen the total life cycle costs are considered, stainless is often the least expensive material option. In chain production 304 and 316 quality stainless steels are used for various applications for corrosive and acidic environment. Type 304L is an extra low-carbon variation of Type 304 with a 0.03% maximum carbon content that eliminates carbide precipitation due to welding. As a result, this alloy can be used in the ”as-welded“ condition, even in severe corrosive conditions. It often eliminates the necessity of annealing weldments except for applications specifying stress relief. It has slightly lower mechanical properties than Type 304.

Type 316 is an austenitic chromium-nickel stainless steel containing molybdenum. This addition increases general corrosion resistance, improves resistance to pitting from chloride ion solutions, and provides increased strength at elevated temperatures. Properties are similar to those of Type 304 except that this alloy is somewhat stronger at elevated temperatures. Corrosion resistance is improved, particularly against sulfuric, hydrochloric, acetic, formic and tartaric acids; acid sulfates and alkaline chlorides.

Type 316L is an extra-low carbon version of Type 316 that minimizes harmful carbide precipitation due to welding.Stainless steel grade 316Ti contains a small amount of titanium. Titanium content is typically only around 0.5%. The titanium atoms stabilize the structure of the 316 at temperatures over 800°C. This prevents carbide precipitation at the grain boundaries and protects the metal from corrosion. The main advantage of 316Ti is that it can be held at higher temperatures for a longer period without sensitization (precipitation) occurring. 316Ti retains physical and mechanical properties similar to standard grades of 316.

Benefits of Stainless Steel

23

Nominal Diameter

HatvePitch

Inside Width(Min.)

OutsideWidth (Max.)

Weight WorkingLoad

ProofLoad

BreakingLoad

d mm t mm bi mm Ba mm Kg/m Kg Max. kN Min. kN Min

4 ±0,2 16 +0,3 -0,2 4,8 13,6 0,32 200 5 8

5 ±0,2 18,5 +0,4 -0,2 6 17 0,5 320 8 12,5

6 ±0,2 18,5 +0,4 -0,2 7,2 20,4 0,8 400 10 16

7 ±0,3 22 +0,4 -0,2 8,4 23,8 1,1 630 16 25

8 ±0,3 24 +0,4 -0,2 9,6 27,2 1,4 800 20 32

9 ±0,4 27 +0,5 -0,3 10,8 30,6 1,8 1000 25 40

10 ±0,4 28 +0,5 -0,3 12 36 2,3 1250 32 50

11 ±0,4 31 +0,5 -0,3 13,2 40 2,7 1600 40 63

13 ±0,5 36 +0,6 -0,3 15,6 47 3,9 2000 50 80

14 ±0,6 41 +0,7 -0,4 16,8 50 4,4 2500 63 100

16 ±0,6 45 +0,8 -0,4 19,2 58 5,8 3200 80 125

18 ±0,9 50 +0,8 -0,4 21,6 65 7,4 4000 100 160

20 ±1,0 56 +1,0 -0,5 24 72 9 5000 125 200

DIN 766 Stainless Steel Chains

24

High alloyed steel chains according to DIN 766 standard for fertilizer scraper systems and machines used in agriculture. It has high strength and wear resistance that ensures much longer service life compared to other chains.

Nominal Diameter

HatvePitch

Inside Width(Min.)

OutsideWidth (Max.)

Weight WorkingLoad

ProofLoad

BreakingLoad

d mm t mm b1 mm Ba mm Kg/m Kg Max. kN Min. kN Min

12 ±0,5 36 +0,6 -0,3 13,2 40 3,1 4800 120 200

13 ±0,5 36 +0,6 -0,3 15,6 47 3,9 5280 132 212

14 ±0,6 41 +0,7 -0,4 16,8 50 4,4 6000 150 250

High Tensile Strength Chains for Fertilizer Scraper Systems

25

Chains according to DIN 763 and DIN 766 are suitable for the lifting of loads.

DIN 763 Round Long Link Steel Chains, Tested Non-Calibrated

Chains according to DIN 763 are suitable for lifting purposes including static applications.

Nominal Diameter

HatvePitch

Inside Width(Min.)

OutsideWidth (Max.)

Weight WorkingLoad

ProofLoad

BreakingLoad

d mm t mm b1 mm Ba mm Kg/m Kg Max. kN Min. kN Min

4 ±0,2 32 ±1,0 7,2 16,8 0,27 100 2,5 6,3

5 ±0,25 35 ±1,1 9 21 0,43 160 4 10

6 ±0,3 42 ±1,3 10,8 25,2 0,63 200 5 12,5

7 ±0,35 49 ±1,5 12,6 29,4 0,86 300 7,5 19

8 ±0,4 52 ±1,6 14,4 33,6 1,1 400 10 25

10 ±0,5 65 ±2,0 18 42 1,75 630 16 40

13 ±0,65 82 ±2,5 23,4 54,6 2,95 1000 25 63

16 ±0,8 100 ±3,0 28,8 67,2 4,45 1600 40 100

Chains For Lifting Purposes

26

Chains according to DIN 766 are approved for all lifting processes including combined static and dynamic load applications. High strength chains of G40, G50 and G60 quality are made of high-alloyed materials according to customer needs for lifting operations.

Nominal Diameter

HatvePitch

Inside Width(Min.)

OutsideWidth (Max.)

Weight WorkingLoad

ProofLoad

BreakingLoad

d mm t mm b1 mm Ba mm Kg/m Kg Max. kN Min. kN Min

4 ±0,2 16 +0,3 -0,2 4,8 13,6 0,32 200 5 8

5 ±0,2 18,5 +0,4 -0,2 6 17 0,5 320 8 12,5

6 ±0,2 18,5 +0,4 -0,2 7,2 20,4 0,8 400 10 16

7 ±0,3 22 +0,4 -0,2 8,4 23,8 1,1 630 16 25

8 ±0,3 24 +0,4 -0,2 9,6 27,2 1,4 800 20 32

9 ±0,4 27 +0,5 -0,3 10,8 30,6 1,8 1000 25 40

10 ±0,4 28 +0,5 -0,3 12 36 2,3 1250 32 50

11 ±0,4 31 +0,5 -0,3 13,2 40 2,7 1600 40 63

13 ±0,5 36 +0,6 -0,3 15,6 47 3,9 2000 50 80

14 ±0,6 41 +0,7 -0,4 16,8 50 4,4 2500 63 100

16 ±0,6 45 +0,8 -0,4 19,2 58 5,8 3200 80 125

18 ±0,9 50 +0,8 -0,4 21,6 65 7,4 4000 100 160

20 ±1,0 56 +1,0 -0,5 24 72 9 5000 125 200

23 ±1,2 64 +1,1 -0,5 27,6 83 12 6300 160 250

26 ±1,3 73 +1,2 -0,6 31,2 94 15 8000 200 320

28 ±1,4 78 +1,3 -0,6 33,6 101 18 10000 250 400

30 ±1,5 84 +1,4 -0,7 36 108 20 11200 280 450

32 ±1,6 90 +1,5 -0,7 38,4 115 23 12500 320 500

36 ±1,8 101 +1,7 -0,8 43,2 130 29 16000 400 630

40 ±2,0 112 +1,9 -0,8 48 144 35 20000 500 800

42 ±2,1 118 +2,0 -1,0 50 151 40 22400 560 900

Chains ForLifting Purposes

DIN 766 Round Steel Link Chains, Grade 3, Tested and Calibrated

27

28

29

Zintas marine chain is continuously Hot Dip Galvanized to provide a deep strong protective coating which has over 30% more zinc per unit volume than mechanical coatings. In the Hot Dip process the galvanized zinc coating is alloyed with the base steel creating a metallurgical bond that is several orders of magnitude stronger than mechanical bonding (zinc electroplating used by most chain manufacturers). In the hot dip process this chain is mechanically cleaned before galvanizing to create the longest lasting protection against corrosion. This zinc-steel bond is immune to further corrosion for the life of the zinc. If the chain’s steel base is exposed by cuts or nicks the base steel will not rust until the nearby zinc is consumed. Hot-dip galvanized chains are calibrated according to DIN 766 standard.

Nominal Diameter

HatvePitch

Inside Width(Min.)

OutsideWidth (Max.)

Weight WorkingLoad

ProofLoad

BreakingLoad

d mm t mm b1 mm Ba mm Kg/m Kg Max. kN Min. kN Min

4 ±0,2 16 +0,3 -0,2 4,8 13,6 0,32 200 5 8

5 ±0,2 18,5 +0,4 -0,2 6 17 0,5 320 8 12,5

6 ±0,2 18,5 +0,4 -0,2 7,2 20,4 0,8 400 10 16

7 ±0,3 22 +0,4 -0,2 8,4 23,8 1,1 630 16 25

8 ±0,3 24 +0,4 -0,2 9,6 27,2 1,4 800 20 32

9 ±0,4 27 +0,5 -0,3 10,8 30,6 1,8 1000 25 40

10 ±0,4 28 +0,5 -0,3 12 36 2,3 1250 32 50

11 ±0,4 31 +0,5 -0,3 13,2 40 2,7 1600 40 63

13 ±0,5 36 +0,6 -0,3 15,6 47 3,9 2000 50 80

14 ±0,6 41 +0,7 -0,4 16,8 50 4,4 2500 63 100

16 ±0,6 45 +0,8 -0,4 19,2 58 5,8 3200 80 125

18 ±0,9 50 +0,8 -0,4 21,6 65 7,4 4000 100 160

20 ±1,0 56 +1,0 -0,5 24 72 9 5000 125 200

23 ±1,2 64 +1,1 -0,5 27,6 83 12 6300 160 250

26 ±1,3 73 +1,2 -0,6 31,2 94 15 8000 200 320

28 ±1,4 78 +1,3 -0,6 33,6 101 18 10000 250 400

30 ±1,5 84 +1,4 -0,7 36 108 20 11200 280 450

32 ±1,6 90 +1,5 -0,7 38,4 115 23 12500 320 500

36 ±1,8 101 +1,7 -0,8 43,2 130 29 16000 400 630

40 ±2,0 112 +1,9 -0,8 48 144 35 20000 500 800

42 ±2,1 118 +2,0 -1,0 50 151 40 22400 560 900

Hot-Dip Galvanized Anchor Chains for Yachts

30

Chain Diameter Grade 1 Grade 2 Grade 3Weigth27.5 m

Weigth1

Metre

Number of

Links Per(27.5m)inches mm Proof

Load kNBreakingLoad kN

ProofLoad kN

BreakingLoad kN

ProofLoad kN

BreakingLoad kN

1/2 12.5 46 66 66 92 92 132 96 3.5 549

9/16 14 58 82 82 116 116 165 121 4,4 491

5/8 16 76 107 107 150 150 216 160 5.8 429

11/16 17.5 89 127 127 179 179 256 193 7 391

3/4 19 105 150 150 211 211 301 223 8.1 357

13/16 20,5 123 175 175 244 244 349 275 10.0 329

7/8 22 140 200 200 280 280 401 305 11.1 305

15/16 24 167 237 237 332 332 476 366 13.3 285

1 26 194 278 278 359 389 556 432 15.7 259

1 1/8 28 225 321 321 I 449 449 642 503 18.3 245

1 3/16 30 257 368 368 514 514 735 578 21.0 225

1 1/4 32 291 417 417 583 583 833 658 23.9 213

1 5/16 34 328 468 468 655 655 937 743 27.0 195

1 7/16 36 366 523 523 732 732 1050 831 30,2 187

1 1/2 38 406 581 581 812 812 1160 927 33.7 179

1 9/16 40 448 640 640 896 896 1280 1020 37.1 171

1 5/8 42 492 703 703 9811 981 1400 1115 40.5 165

1 3/4 44 538 769 769 1080 1080 1540 1220 44.3 153

1 13/16 46 585 837 837 1170 1170 1680 1335 48.5 147

1 7/8 4-8 635 908 908 1270 1270 1810 1455 52.8 143

2 50 886 981 981 1370 1370 1960 1569 57 137

2 1/16 52 739 1060 1060 1480 1480 2110 1710 62 129

2 1/8 54 794 1140 1140 1590 1590 2270 1815 66 125

2 3/16 56 851 1220 1220 1710 1710 2430 1959 71 123

2 5/16 58 909 1290 1290 1810 1810 2600 2120 77 119

2 3/8 50 969 1380 1380 1940 1940 2770 2285 83 113

2 7/16 62 1030 1470 1470 2060 2060 2940 2420 88 111

2 1/2 64 1100 1560 1560 2190 2190 3130 2585 94 107

2 5/8 66 1160 1660 1660 2310 2310 3300 2750 100 105

2 11/16 68 1230 1750 1750 2450 2450 3500 2943 107 99

2 3/4 70 1290 1840 1840 2580 2580 3690 3135 114 97

2 7/8 73 1390 1990 1990 2790 2790 3990 3410 124 93

3 76 1500 2150 2150 3010 3010 4300 3715 135 89

3 1/16 78 1580 2260 2260 3160 3160 4500 3910 142 87

3 3/16 81 1690 2410 2410 3380 3380 4820 4235 154 85

3 5/16 84 1800 2580 2580 3610 3610 5160 4565 166 81

3 7/16 87 1920 2750 2750 3850 3850 5500 4895 178 79

3 9/16 90 2050 2920 2920 4090 4090 5840 5198 189 77

3 5/8 92 2130 3040 3040 4260 4260 6080 5473 199 73

3 3/4 95 2260 3230 3230 4510 4510 6440 5810 211 71

3 13/16 97 2340 3340 3340 4650 4680 6690 6050 220 71

3 15/16 100 2470 3530 3530 4940 4940 7060 6435 234 69

4 102 2560 3660 3660 5120 5120 7320 6685 243 67

4 1/8 105 2700 3850 3850 5390 5390 7700 7320 266 65

4 3/16 107 2790 3980 3980 5570 5570 7960 7895 287 63

4 3/8 111 2970 4250 4250 5940 5940 8480 8360 304 61

4 1/2 114 3110 4440 4440 6230 6230 8890 8720 317 59

4 5/8 117 3260 4650 4650 6510 6510 9300 9490 345 57

4 3/4 120 3400 4850 4850 6810 6810 9720 10313 375 57

Anchor Chain

31

Kenter Joining Shackle A kenter joining-shackle is used to join two stud link chain elements ending in a common or enlargered link.

Marine Accessories

Swivel Shackle The swivel-shackle is used to minimize the space between the anchor and the chain. One end can connect to crown-shackle or anchor-shank. The other end fit a studless endlink or a common link.

32

Anchor Shackle Anchor Shackle is used to connect the anchor to the anchor-chain. The shackle require a studless endlink at the chain-side.

Swivel Forerunner The swivel-forerunner is the most common swivel-connection used on ships. The end with a studless endlink fit the anchor-shackle, and the end with a common link for the kenter-shackle.

NORBAL BAKLA BÜYÜTÜLMÜŞ BAKLA SON BAKLA

FIRDÖNDÜ

33

34

35

DIN 32891 Round Link Chains, Grade 2, Tested and Non-Calibrated

Nominal Diameter

HatvePitch

Inside Width(Min.)

OutsideWidth (Max.)

Weight WorkingLoad

ProofLoad

BreakingLoad

d mm t mm b1 mm Ba mm Kg/m Kg Max. kN Min. kN Min

6 ±0,2 18 ±0,5 8 21,5 0,8 320 6,3 12,5

8 ±0,3 24 ±0,7 10,8 28,8 1,4 630 12,5 25

10 ±0,4 30 ±0,9 13,5 36 2,2 1000 20 40

13 ±0,5 39 ±1,2 17,5 46,8 3,8 1600 32 63

16 ±0,6 48 ±1,4 21,5 57,6 5,7 2500 50 100

18 ±0,9 54 ±1,6 24,3 64,8 7,3 3200 63 125

20 ±1,0 60 ±1,8 27 72 9 4000 80 160

23 ±1,2 69 ±2,1 31 82,8 12 5000 100 200

26 ±1,3 78 ±2,3 35 93,6 15,2 6000 125 250

28 ±1,4 84 ±2,5 37,8 100,8 17,6 8000 160 320

32 ±1,6 96 ±2,9 43,2 115 23 10000 200 400

36 ±1,8 108 ±3,2 48,5 130 29 12500 250 500

40 ±2,0 120 ±3,6 54 144 36 16000 320 630

45 ±2,3 135 ±4,1 61 162 45,5 20000 400 800

36

Nominal Diameter

DiameterTolerans

Pitch PitchTolerance

InsideWidth

Weight Marking

d mm mm t mm mm Min. mm Kg / m

5 ±0,30 21 ±1,1 9 0,5 B orta

6 ±0,30 24 ±1,2 11 0,73 B orta

7 ±0,40 28 ±1,4 12 0,99 B orta

8 ±0,40 32 ±1,6 14 1,3 B orta

10 ±0,50 40 ±2 18 2,00 B orta

13 ±0,70 52 ±2,6 23 3,40 B orta

Nominal Diameter

DiameterTolerans

Pitch PitchTolerance

InsideWidth

Weight Marking

d mm mm t mm mm Min. mm Kg / m

5 ±0,30 18,5 ±0,9 7 0,51 C kısa

6 ±0,30 18,5 ±0,9 8 0,78 C kısa

7 ±0,40 22 ±1,1 9,5 1,1 C kısa

8 ±0,40 24 ±1,2 11 1,4 C kısa

10 ±0,50 28 ±1,4 14 2,3 C kısa

13 ±0,70 36 ±1,8 18 3,9 C kısa

16 ±0,80 45 ±2,3 22 5,8 C kısa

DIN 5685 Round Steel Link Chains Non-Proof Loaded

37

NominalDiameter &Tolerance

Pitch &Tolerans

InsideWidth(Min.)

Weight Materials (DIN 17115)

ProofLoad

Breaking Load

d mm t mm b1 mm Kg/m kN Min. kN Min

16 ±0,6 80 ±1,5 22,4 +3 4,7 15Mn3Al 60 180

18 ±0,9 90 ±1,5 25 +3 6 21Mn5 100 250

DIN 20637 Monorails for Minining – Tested Round Steel Chains for Suspensions – Long Link

DIN 5685 Round Steel Link Chains Non-Proof Loaded

Nominal Diameter

DiameterTolerans

Pitch PitchTolerance

InsideWidth

Weight Marking

d mm mm t mm mm Min. mm Kg / m

5 ±0,30 35 ±1,8 9 0,42 A uzun

6 ±0,30 42 ±2,1 11 0,61 A uzun

7 ±0,40 49 ±2,5 12 0,82 A uzun

8 ±0,40 52 ±2,6 14 1,1 A uzun

10 ±0,50 65 ±3,3 18 1,7 A uzun

13 ±0,70 82 ±4,1 23 2,9 A uzun

38

Nominal DiameterTolerance

Pitch & Tolerance

InsideLenght(Min.)

OutsideLenght (Max.)

Weight Quality Working Load Working Load ProofLoad

BreakingLoad

d mm t mm b1 mm b2 mm Kg/m Grade Kg Max. Kg Max. kN Min. kN Min

4 ±0,212 +0,15

-0,15 13,7 0,35

5 250 320 6,3 12,5

6 320 400 8 16

5 ±0,215 +0,2

-0,16 16,9 0,54

5 400 500 10 20

6 500 630 12,5 25

6 ±0,218 +0,25

-0,17,2 20,2 0,8

5 600 750 15 30

6 750 900 18 37,5

7 ±0,321 +0,3

-0,158,4 23,6 1,1

5 800 1000 20 40

6 1000 1250 25 50

8 ±0,324 +0,3

-0,159,6 27 1,4

5 1000 1250 25 50

6 1250 1600 32 63

9 ±0,427 +0,35

-0,210,8 30,4 1,8

5 1250 1600 32 63

6 1600 2000 40 80

10 ±0,428 +0,35

-0,212 34 2,2

5 1600 2000 40 80

6 2000 2500 50 100

11 ±0,431 +0,4

-0,213,2 37,4 2,7

5 2000 2500 50 100

6 2500 3000 60 125

13 ±0,536 +0,45

-0,2515,6 44,2 3,8

5 2650 3350 67 132

6 3200 4250 85 170

14 ±0,641 +0,5

-0,316,8 47,6 4,4

5 3200 4000 80 160

6 4000 5000 100 200

16 ±0,645+0,6

-0,319,2 54,4 5,7

5 4000 5000 100 200

6 5000 6300 125 250

18 ±0,950 +0,65

-0,321,6 61,2 7,3

5 5000 6300 125 250

6 6300 8000 160 320

DIN 5684 Round Steel Link Chains for Lifting Purposes, Grade 5-6, Calibrated and Tested

39

Nominal DiameterTolerance

Pitch & Tolerance

InsideLenght(Min.)

OutsideLenght (Max.)

Weigth QualityWorking

Load

ProofLoad

BreakingLoad

d mm t mm b1 mm Ba mm Kg/m Grade Kg Max. kN Min. kN Min

4 ±0,2 12 +0,15 -0,1 5 13,7 0,35 8 500 12,5 20

5 ±0,2 15 +0,2 -0,1 6 16,9 0,54 8 750 20 32

6 ±0,2 18 +0,25 -0,1 7,2 20,2 0,8 8 1120 28 45

7 ±0,3 21 +0,3 -0,15 8,4 23,6 1,1 8 1500 40 60

8 ±0,3 24 +0,3 -0,15 9,6 27 1,4 8 2000 50 80

9 ±0,4 27 +0,35 -0,2 10,8 30,4 1,8 8 2500 63 100

10 ±0,4 28 +0,35 -0,2 12 34 2,2 8 3200 80 125

11 ±0,4 31 +0,4 -0,2 13,2 37,4 2,7 8 3750 95 150

13 ±0,5 36 +0,45 -0,25 15,6 44,2 3,8 8 5300 132 212

14 ±0,6 41 +0,5 -0,3 16,8 47,6 4,4 8 6000 150 250

16 ±0,6 45+0,6 -0,3 19,2 54,4 5,7 8 8000 200 315

18 ±0,9 50 +0,65 -0,3 21,6 61,2 7,3 8 10000 250 400

DIN 5684 Round Steel Link Chains for Lifting Purposes, Grade 5-6, Calibrated and Tested

40

DIN 5687 Round Link Chains, Grade 5, Tested

Nominal DiameterTolerance

Pitch & Tolerance

InsideLenght(Min.)

OutsideLenght (Max.)

WeigthWorking

Load ProofLoad

BreakingLoad

d mm t mm b1 mm b2 mm Kg/m Kg kN kN

6 ±0,2 18 ±0,5 8 21,6 0,8 750 19 30

8 ±0,3 24 ±0,7 10,8 28,8 1,4 1250 32 50

10 ±0,4 30 ±0,9 13,5 36 2,2 2000 50 80

13 ±0,5 39 ±1,2 17,5 46,8 3,8 3200 80 125

16 ±0,6 48 ±1,4 21,5 57,6 5,7 5000 125 200

18 ±0,9 54 ±1,6 24,3 64,8 7,3 6300 160 250

20 ±1,0 60 ±1,8 27 72 9 8000 200 320

22 ±1,1 66 ±2,0 29,5 79,2 10,9 10000 250 400

26 ±1,3 78 ±2,3 35 93,6 15,2 12500 320 500

28 ±1,4 84 ±2,5 37,8 100,8 17,6 16000 400 630

32 ±1,6 96 ±2,9 43,2 115 23 20000 500 800

36 ±1,8 108 ±3,2 48,5 130 29 25000 630 1000

40 ±2,0 120 ±3,6 54 144 36 32000 800 1250

45 ±2,3 135 ±4,1 61 162 45,5 40000 1000 1600

41

Nominal Diameter &Tolerance

WeldingDiameter

(Max.)

Pitch &Tolerans

InsideWidth (Min.)

OutsideWidth (Max.)

Weight WorkingLoadLimit

ProofLoad (Min.)

BreakingLoad (Min.)

dn ds t b1 b2 Kg/m Kg kN kN

4 ±0,16 4,4 12 ±0,4 5,2 14,8 0,35 500 12,6 20,1

5 ±0,2 5,5 15 ±0,4 6,5 18,5 0,5 800 19,6 31,4

6 ±0,24 6,6 18 ±0,5 7,8 22,2 0,8 1120 28,3 45,2

7 ±0,28 7,7 21 ±0,6 9,1 25,9 1,1 1500 38,5 61,6

8 ±0,32 8,8 24 ±0,7 10,4 29,6 1,4 2000 50,3 80,4

10 ±0,4 11 30 ±0,9 13 37 2,2 3150 78,5 126

13 ±0,52 14,3 39 ±1,2 16,9 48,1 3,8 5300 133 212

16 ±0,64 17,6 48 ±1,4 20,8 59,2 5,7 8000 201 322

18 ±0,9 19,8 54 ±1,6 23,4 66,6 7,3 10000 254 407

19 ±1,0 20,9 57 ±1,7 24,7 70,3 8,1 11200 284 454

20 ±1,0 22 60 ±1,8 26 74 9 12500 314 503

22 ±1,1 24,2 66 ±2,0 28,6 81,4 10,9 15000 380 608

23 ±1,2 25,3 69 ±2,1 29,9 85,1 12 16000 415 665

25 ±1,3 27,5 75 ±2,2 32,5 92,5 14,1 20000 419 785

26 ±1,3 28,6 78 ±2,3 33,8 96,2 15,2 21200 531 849

28 ±1,4 30,8 84 ±2,5 36,4 104 17,6 25000 616 985

32 ±1,6 35,2 96 ±2,9 41,6 118 23 31500 804 1290

36 ±1,8 39,6 108 ±3,0 46,8 133 29 40000 1020 1630

40 ±2,0 44 120 ±4,0 52 148 36 50000 1260 2010

45 ±2,3 49,5 135 ±4,0 58,5 167 45,5 63000 1590 2540

EN 818-2-8 Sling ChainsGrade 80

42

EN 818-2 Sling ChainsGrade 100

Nominal Diameter

&Tolerance

WeldingDiameter

(Max.)

Pitch &Tolerans

InsideWidth (Min.)

OutsideWidth (Max.)

Weight WorkingLoadLimit

ProofLoad (Min.)

BreakingLoad (Min.)

dn mm ds mm t mm b1 mm b2 mm Kg/m Kg kN kN

6 ±0,24 6,6 18 ±0,5 7,8 22,2 0,8 1400 35,3 56,5

7 ±0,28 7,7 21 ±0,6 9,1 25,9 1,1 1900 48,1 77

8 ±0,32 8,8 24 ±0,7 10,4 29,6 1,4 2500 62,8 101

10 ±0,4 11 30 ±0,9 13 37 2,2 4000 98,2 157

13 ±0,52 14,3 39 ±1,2 16,9 48,1 3,8 6700 166 265

16 ±0,64 17,6 48 ±1,4 20,8 59,2 5,7 10000 251 402

18 ±0,9 19,8 54 ±1,6 23,4 66,6 7,3 12500 318 509

19 ±1,0 20,9 57 ±1,7 24,7 70,3 8,1 14000 354 567

20 ±1,0 22 60 ±1,8 26 74 9 16000 393 628

22 ±1,1 24,2 66 ±2,0 28,6 81,4 10,9 19000 475 760

23 ±1,2 25,3 69 ±2,1 29,9 85,1 12 20000 519 831

26 ±1,3 28,6 78 ±2,3 33,8 96,2 15,2 26500 664 1060

43

These chains are short link lifting chains of medium tolerance for used in chain slings and for general lifting purposes.

T - Hardened and temperedDAT - Surface hardenedDT - Surface hardened, with higher surface hardness and higher hardening depth than DAT

NominalDiameter

Pitch Tolerance InsideWidth b1

OutsideWidth b2

Weight Working Load kg

ProofLoad

Breaking Load

mm mm mm mm mm Kg/m T DAT DT kN kN

4± 0,2 12 0,25 4,8 13,6 0,35 500 400 250 12,6 20,1

5± 0,2 15 0,3 6 17 0,54 800 630 400 19,6 31,4

6± 0,2 18 0,35 7,2 20,4 0,8 1.100 900 560 28,3 45,2

7± 0,3 21 0,4 8,4 23,8 1,1 1.500 1.200 750 38,5 61,6

8± 0,3 24 0,5 9,6 27,2 1,4 2.000 1.600 1.000 50,3 80,4

9± 0,4 27 0,5 10,8 30,6 1,8 2.500 2.000 1.250 63,6 102

10± 0,4 30 0,6 12 34 2,2 3.200 2.500 1.600 78,5 126

11± 0,4 31 0,6 13,2 37,4 2,7 3.800 3.000 1.900 95 152

12± 0,5 36 0,7 14,4 40,8 3,1 4.500 3.600 2.200 113 181

13± 0,5 39 0,8 15,6 44,2 3,7 5.300 4.200 2.600 133 212

14± 0,6 42 0,8 16,8 47,6 4,3 6.000 5.000 3.000 154 246

16± 0,6 48 0,9 19,2 54,4 5,6 8.000 6.300 4.000 201 322

18± 0,9 54 1 21,6 61,2 7 10.000 8.000 5.000 254 407

20± 1,0 60 1,2 24 68 8,7 12.500 10.000 6.300 314 503

22± 1,1 66 1,3 26,4 74,8 10,5 15.000 12.500 7.500 380 608

EN 818-7 Hoist ChainsGrade 80

44

Chain Accessories Master Link

Chain Connecting Link

Chain Ø (mm) Dmm

Lmm

Imm

Weightkg

Working LoadLimit (TON)

1'li 2'li

6 6 13 110 60 0,35 1,6

8 6 16 110 60 0,53 2

10 8 18 135 75 0,80 3,2

13 10 22 160 90 1,50 5

16 13 26 180 100 2,30 8

18 16 32 200 110 3,90 11,2

20 18 36 260 140 6,35 14

22 20 40 300 160 9,00 18

26-28 22 45 340 180 12,80 25

32 26-28 51 350 190 17,20 32

36 32 57 400 200 24,20 40

40 36 63 430 220 32,00 50

45 40 72 460 250 46,00 63

- 45 80 500 270 62,00 80

Chain Ø (mm) A mm LU mm C mm D mm O mm Weight

KgWorking Load

Limit TON

6 7 43 16 18 14 0,07 1,12

7 8 49 18 20 17 0,10 1,50

8 9 70 26 25 21 0,25 2,00

10 12 77 30 27 23 0,35 3,15

13 17 83 31 30 28 0,68 5,30

16 20 101 38 39 33 1,10 8,00

20 23 117 45 46 41 1,65 12,50

22 27 133 51 55 45 2,90 15,00

26 30 146 52 67 56 4,16 21,20

32 37 183 69 79 67 7,19 31,50

45

U Type Chain Shackle

A mm B mm C mm D mm E mm Weight KgWorking L.

LimitTON

6 8 12 22 18 0,05 0,50

8 10 14 26 21 0,06 0,75

10 11 16 32 25 0,11 1,00

11 13 18 37 27 0,18 1,50

13 16 21 41 30 0,34 2,00

16 19 27 51 40 0,67 3,25

19 22 32 60 48 1,14 4,75

22 25 37 71 54 1,74 6,50

25 29 43 81 60 2,52 8,50

28 32 46 90 67 3,45 9,50

32 35 52 100 76 4,90 12,00

35 38 57 111 84 6,47 13,50

38 41 60 122 92 8,63 17,00

45 51 73 146 110 14,20 25,00

50 57 83 171 127 21,20 35,00

65 70 105 203 152 38,50 55,00

76 82 127 216 165 56,50 85,00

89 95 133 266 203 93,00 120,00

46

Omega Type Chain Shackle

A mm B mm C mm D mm E mm F mm Weight KgWorking L.

LimitTON

5 6 10 22 14 18 0,02 0,33

6 8 12 29 18 20 0,05 0,50

8 10 14 31 21 21 0,08 0,75

10 11 16 37 25 26 0,14 1,00

11 13 18 43 27 29 0,20 1,50

13 16 21 48 30 33 0,36 2,00

16 19 27 60 40 43 0,73 3,25

19 22 32 71 48 51 1,23 4,75

22 25 37 84 54 58 1,79 6,50

25 29 43 95 60 68 3,75 8,50

28 32 46 108 67 74 3,75 9,50

32 35 52 119 76 83 5,31 12,00

35 38 57 132 84 89 7,18 13,50

38 41 60 146 92 98 9,43 17,00

45 51 73 178 110 127 15,40 25,00

50 57 83 197 127 146 23,50 35,00

65 70 105 267 152 184 46,10 55,00

76 82 127 330 165 170 81,00 85,00

89 95 133 371 203 200 120,00 120,00

100 108 140 368 229 240 153,00 150,00

47

Quality Cerfiticates

IQNet Quality Certificate Rina ISO

TS 663 TSE 11987 TS 1363

48

www.zintas.come-mail: zintas@zintas.com

www.kosgeb.gov.tr

GARAJ TASARIMŞehit Ersan Cad. 30-1 Çankaya ANKARAT: +90 312 467 15 37 F: +90.312 467 16 92www.garajtasarim.com

Printing Date : 31.07.2015

Zintaş Kastamonu Chain Industry & Trade Co.

Factory / Sale OfficeAnkara Yolu 5. km. 37130 Kastamonu / TRT : +90.366 214 23 37 - 214 99 01F : +90.212 381 62 32

Office Atatürk Bulvarı Ünlü İş Merkezi No: 23/46 Unkapanı - İstanbul / TRT: +90.212 531 28 03 F: +90.212 381 62 32