product data guide industry

7/27/2019 Product Data Guide Industry

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Shell Australia

Lubricants Product

Data Guide

www.shell.com.au



Disclaimer

The inormation provided in this publication is based on inormation provided by manuacturers,their agents and representatives. The inormation in this Guide is o a general nature and is not intended to provide comprehensive advice nor specifed advice on product applications in individualcircumstances. To the extent permitted by law, The Shell Company o Australia Limited excludes allliability or any loss or damage which arises (whether on the basis o negligence or otherwise) as aresult o reliance on the contents o this Helix Lubricant Recommendation Guide. For specifc advice,please contact the Shell Technical Advice Centre.

The inormation is based on data provided by manuacturers, their agents and representatives upto December 2009.

Further inormation on the listed products or specialist products not listed may be obtained rom theShell Technical Advice Centre.

This Guide is not an oer to supply product or services. Please contact The Shell Company o AustraliaLimited on 13 16 18 i you wish to request supply o products or services. Terms and Conditions apply.


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Shell Australia Lubricants Product Data Guide

Industry



Sh Tus oisHigh perormance hydraulic oil

Shell Tellus Oils are premium quality, solvent rened, high viscosity index mineral oil based fuids generally acknowledged to be the ‘standard-setter’in the eld o industrial hydraulic and fuid power lubrication.

Perormance Features• Thermalstability

Thermally stable in modern hydraulicsystems working in extreme conditions o load and temperature. Shell Tellus Oilsare highly resistant to degradation andsludge ormation thereore improvingsystem reliability and cleanliness.

• Oxidationresistant

Resist oxidation in the presence o air,water and copper. Turbine Oil StabilityTest (TOST) results show outstandingperormance or Shell Tellus Oils; lowacidity, low sludge ormation, low copperloss; thereore helping to extend oil draininterval lie and reduce maintenance costs.

• Hydrolytic stability Shell Tellus Oils have good chemicalstability in the presence o moisture,which ensures long oil lie and helps toreduce the risk o corrosion and rusting.

• Outstanding anti-wear perormanceProven anti-wear additives areincorporated to be eective throughout therange o operating conditions, includinglow and severe duty high load conditions.Outstanding perormance in a range o piston and vane pump tests; including thetough Denison T6C (dry and wet versions)and the demanding Vickers 35VQ25.

• Superiorlterability Shell Tellus Oils are suitable or ultra-ne ltration, an essential requirement intoday’s hydraulic systems. Unaected bythe usual products o contamination, suchas water and calcium, which are known tocause blockage o ne lters. Customerscan use ner lters, thereore achieving allthe benets o having in use cleaner fuids.

• LowfrictionShell Tellus Oils possess high lubricationproperties and excellent low rictioncharacteristics in hydraulic systemsoperating at low or high speed. Helpsprevent stick-slip problems in criticalapplications enabling very ne control o machinery.

• Excellentairreleaseandanti-foam

propertiesCareul use o additives to ensure quick airrelease without excessive oaming. Quickair release helps minimise cavitation andslow oxidation, maintaining system andfuid perormance.

• GoodwaterseparationGood water separation properties(demulsibility). Helps resist the ormationo water-in-oil emulsions, to help avoidconsequent hydraulic system and pump

damage.• Allroundversatility

Shell Tellus Oils are suitable or a rangeo other industrial applications.

Applications• Industrialhydraulicsystems

• Mobilehydraulicuidpowertransmissionsystems

• Marinehydraulicsystems



Typical Physical Characteristics

Shell Tellus Oil 22 32 46 68 100

ISO Oil Type HM HM HM HM HMKinematic Viscosity @ 0°C cSt@ 40°C cSt

@ 100°C cSt

180224.3

338325.4

580466.7

1040688.6

179010011.1

Viscosity Index 100 99 98 97 96

Density @ 15°C kg/l 0.866 0.875 0.879 0.886 0.891

Flash Point (PMCC) °C 204 209 218 223 234

Pour Point °C -30 -30 -30 -24 -24

Shell Tellus oils

High performance hydraulic oil

Specifcations, Approvals andRecommendationsTellus Oils have the ollowing approvals:

CINCINNATI P-68 (ISO 32)



DENISON HF-0

DENISON HF-1

DENISON HF-2

Eaton (Vickers) M-2950 S

Eaton (Vickers) I-286 S

Shell Tellus Oils meet the requirements o:

ISO 11158 HM

GM LS/2

AFNOR NF-E 48-603

Mannesman Rexroth RE 90 220-1

Swedish Standard SS 15 54 34 AM

Compatibility and Miscibility Compatibility Shell Tellus Oils are compatible with mostpumps. However, please consult your ShellRepresentative beore using in pumpscontaining silver plated components

Seal and paint compatibility

Shell Tellus Oils are compatible with all sealmaterials and paints normally specifed or

use with mineral oils.

…continued



Sh Tus ois TPremium hydraulic oil or wide temperature ranges

Premium perormance, anti-wear hydraulic oils which incorporate a special viscosity index improver additive to enhance their viscosity/temperaturecharacteristics.

Perormance Features• Verylowviscosityvariationwithtemperature

Special viscosity index technologyminimises the oil’s variation in viscositywith changes in temperature and providesgood pumpability at low temperatures.These eatures are particularly benecialin hydraulic applications subjected toextremes o temperature.

• Highshearstability The ‘VI’ improver type is highly resistantto mechanical stress.

• Outstandinganti-wearperformanceProven anti-wear additives are eectivein all operating conditions, including lowand severe duty, high load situations.

• Excellentlterability Minimaltendencytocauselterblockagein the presence o contaminants such aswater and calcium.

• Oxidationresistant Helps resist the ormation o acidicproducts and sludge, even at highworking temperatures.

• CorrosionprotectionProvides long term protection against corrosiono both errous and non-errous metals.

• Rapidairreleaseandanti-foampropertiesProvide air release without excessive oaming.

Applications• Hydraulicanduidpowertransmission

systems subjected to wide variations intemperature or where low viscosity changewith fuctuating temperature is required.

Certain critical hydraulic systems canonly tolerate small variations in viscositywith fuctuating temperature i eciencyand responsiveness are to be maintained.Hydraulic oils, such as Shell Tellus Oil T,which exhibit multigrade viscositycharacteristics may be used to particular

advantage in these circumstances.

Specications,ApprovalsandRecommendationsShell Tellus Oils T meets the perormancerequirements o:

ISO 11158 HV Type.

Shell Tellus Oils T have the ollowingapprovals:

CINCINNATI P-68 (ISO 32)CINCINNATI P-70 (ISO 46)

CINCINNATI P-69 (ISO 68)DENISON HF-0DENISION HF-1DENISION HF-2

Eaton(Vickers)M-2950S Eaton (Vickers) I-286 S

Shelll Tellus Oils T meet the requirements o:ISO 11158AFNOR NF-E 48-603

Compatibility and Miscibility

Compatibility The anti-wear additive technology used in ShellTellus Oils T is based upon zinc which, althoughideal or most hydraulic pumps, should notbe used in those o older design containingsilver-plated components. Shell Tellus Oils Sshould be used or these applications.

Seal and point compatibility

Shell Tellus Oils T are compatible with allseal materials and paints normally specied

or use with mineral oils.




Shell Tellus Oil T 15 37 46 68 100

ISO Oil Type HV HV HV HV HV

Kinematic Viscosity @ 0°C cSt@ 20°C cSt@ 40°C cSt

@ 100°C cSt

75 30153.8

––

376.9

310105468.2

––

6810.9

96026810014.7

Viscosity Index 150 150 150 150 150

Density @ 15°C kg/m3 871 871 872 877 889

Flash Point (PMCC) °C 160 220 210 230 176

Pour Point °C -42 -39 -39 -36 -30

Sh Tus ois TPremium hydraulic oil or wide temperature ranges

…continued



Sh Tus ois SZinc-ree hydraulic oils or severe duty

Shell Tellus Oils S are ‘top-tier’, anti-wear hydraulic oils ormulated to be theultimate ‘high reerence oil’ in the hydraulics industry. Based on advanced‘zinc and chlorine ree’ technology, Shell Tellus Oils S are ormulated to

ensure exceptional perormance in hydraulic fuid power transmissionsystems subjected to severe duty.

Perormance Features• Outstandingoillife

Typically two to our times that o many anti-wear hydraulic oils.

• PeaceofmindThrough longer component lie andoutstanding operation.

• Lowerecologicalimpact Zinc and chlorine ree ormulations uniqueto Shell.

Manypistonpumpsutilisebrasscomponentsand in particular brass slippers which tonto the heads o steel pistons and slideon a steel surace. These bronze slippersare usually the items o wear and an oil’sperormance is normally evaluated by theweight loss o bronze and the loosening o the t on the pistons, reerred to as ‘slippert’.Manyanti-wearhydraulicoilspermiteither considerable wear, i the pumps arehighly loaded, or in extreme cases resultin pump ailure by the slippers detachingthemselves rom the pistons.

Shell Tellus Oils S give extremely low wearrates o the brass components in the DenisonP-46 pump; the most severe standardindustry test or this perormance aspect.

FZGgearrigtest

• Gearrigtestsaresometimesusedforevaluating hydraulic oils and the bestknown is the FZG rig (Forschungsstelle ürZahnräder und Getriebebau – TechnicalInstitute or the study o Gears and DriveMechanisms).

The rig utilises a pair o speciallydesigned case-hardened spur gearsand, or hydraulic oils, it is run at apitchlinevelocityof8.3m/s,withanoiltemperature o 90°C. The test is carried

out by running the gears or 15 minutesin the test oil the weighing the gears,ater which the machine is reassembledand the load increased This procedure is

carried out until at least 10mg weight lossis recorded between the stages, or untilthe gears appear scued.

Shell Tellus Oil S achieves an 10 th Fail stage.

Thermal stability • Anoil’sthermalstabilityisthemeasure

o its ability to resist degradation and

attack o metals at high temperature. Anaccelerated test or this is to maintain theoil at a temperature o 135°C or oneweek in the presence o steel and copper.

• TestswithShellTellusOilsSshownegligible weight changes o the metals,whilst the steel remains bright and thereis only slight discolouration o the copper;many anti-wear hydraulic oils cause thecopper to become black.

Hydrolytic stability

• Hydrolyticstabilityindicatestheextentto which an oil tends to develop acidityin the presence o copper and water athigh temperatures. The test or hydrolyticstability not only evaluates the aciditydeveloped in the water present, and isalso regarded as giving an indicationo an oil’s suitability or use with copperalloy parts. It is a stringent test in whichmany good anti-wear hydraulic oilsperorm poorly, but in which Shell Tellus

Oils S give outstanding results.• Inthehydrolyticstabilitytest,oil,water

and copper are sealed in a bottle androtated or 48 hours in an oven at 93°C.At the end o the test, the oil and waterlayers are separated and the insolublesweighed. The change in weight o thecopper is also measured and the oilviscosity and acid numbers o both the oiland the water are determined.

• ResultsofthetestswithShellTellusOils

S are excellent. They show negligiblecopper weight loss and very smallchanges in acid values o oil and water.



Sh Tus ois SZinc-ree hydraulic oils or severe duty

Applications

• Primaryapplicationinindustrial,marineand mobile hydraulic and fuid powertransmission systems.

Specications,ApprovalsandRecommendationsShell Tellus Oils S have been tested andapproved to exceed the ollowing industryrequirements:

Denison HF-0Rexroth

VickersM-2950-S(Mobilesystems) I -286-S (Industrial systems)CincinnatiMilacronP68,P69,P70 ISO 11158

AdditionalInformation

Oil seal and paint compatibility The compatibility o an oil with seals usedin hydraulic systems can be evaluated bynumerous tests usually relating to the ‘swell’characteristics.

The properties o the base oil mainly infuenceoil seal and paint compatibility, whilst additiveshave little eect.

Shell Tellus Oils S are compatible with all sealmaterials and paints normally specied or usewith mineral oils.


Shell Tellus Oil S 32 46 68 100ISO Oil Type HM HM HM HM

Kinematic Viscosity @ 0°C cSt@ 20°C cSt@ 40°C cSt

@ 100°C cSt

33690325.4

576135466.8

1038220688.7

178033010011.2

Viscosity Index 99 98 97 96

Density @ 15°C kg/m3 872 876 883 890

Flash Point (PMCC) °C 207 218 222 234

Pour Point °C -30 -30 -30 -24

…continued



Sh Ntu Hf-eFully synthetic biodegradable hydraulic uids

ShellNaturelleHF-Eareadvancedbiodegradablehydraulicuidsforusein power transmission and hydraulic systems working in environmentally sensitive areas. Synthetic esters blended with specially tailored additive systems

provideShellNaturelleHF-Euidswithasuperiorbalanceofbiodegradability,lubrication perormance and compatibility with the environment.

Perormance Features• Readilybiodegradable

Biodegraable by >60% ater 28 dayswhen tested in OECD 301 B (CO2 evolution test).

• Lowecotoxicity

‘Not Harmul’ to algae, invertebrates(Daphnia)andsh;EL50/LL50>100mg/lwhentestedaswater-accommodated ractions in OECD 201,OECD 202 and OECD 203.

• Excellentviscosity/temperaturecharacteristicsMinimumchangeofviscositywithvariation in operating temperature, givingtrue ‘multigrade’ characteristics.

• Highshear-stability High shear stability ensures eectivelubrication and ecient system operation.

• ExcellentcorrosionprotectionLong term protection or commonconstruction materials, including most metals, non-metals and seal materials suchas viton and high nitrile.

• GoodoxidationresistanceHelps resist the ormation o acidicproducts generated when workingat high operating temperatures.

• OptimumwearprotectionEective under all operating conditions,including low and severe duty situations.

Applications• Heavy-dutyhydraulicsystemsfor

construction and earth moving equipment

• Machinetoolhydraulicsystems

• Hydrostaticdrivegears

• Generalindustrialcontrolequipmentand

hydraulic systems• Moderatelyratedgearboxeswherean

anti-wear hydraulic oil is specied

Specications,ApprovalsandRecommendationsShell Naturelle HF-E 46 and 68 areenvironmentally acceptable hydraulic fuidsbased on synthetic esters and can be usedwhereISO15380orVDMA24568HEESfuids are specied.

Shell Naturelle HF-E 46 meets theenvironmental requirements o SwedishStandardSS155434andareSP-Listed.

Shell Naturelle HF-E 46 and 68 are onthe ‘Positivliste’ and qualiy or undingundertheGerman‘MarketingIntroductionProgramme’ or biolubricants.

Shell Naturelle HF-E has Eaton VickersM-2950SandI-286Sapproval.

The improved anti-wear properties, and

naturally high viscosity index (VI) o NaturelleFluids HF-E, means that they can oten beusedwhereISO11158(HM/HV)andDIN51524Part2orPart3(HLP/HVLP)mineraloilhydraulic fuids are specied. However, bulkfuid operating temperatures should not beallowed to exceed 90°C and optimum fuidlie will be realised i operating temperaturesare maintained at approximately 55°C.



Sh Ntu Hf-eFully synthetic biodegradable hydraulic uids


ShellNaturelleFluidHF-E 46 68

Colour Green Green

Kinematic Viscosity @ 40°C cSt@ 100°C cSt

42.48.4

64.912.1

Viscosity Index 178 187

Density @ 15°C kg/l 0.919 0.928

Pour Point °C -54 -39

Flash Point (COC) °C 219 226


Shell Naturelle HF-E is miscible withconventional mineral oil based hydraulicoils in all proportions. However, in orderto ensure that the environmental propertiesand perormance are maintained, the systemshould be drained and fushed prior tochange over to Shell Naturelle HF-E.

Owing to the surace wetting propertieso Shell Naturelle HF-E, i systems werepreviously operated using a mineral oilhydraulic fuid, deposits ormed in the system

during operation may be loosened anddeposited in system lters. The lters shouldthereore be checked at regular intervalsater fuid changeover.

Seal and Paint Compatibility

Shell Naturelle HF-E is compatible with allseal materials and paints normally speciedor use with petroleum mineral oils. Certainplastics and industrial adhesives may beadversely aected and advice should besought rom the respective manuacturers.

…continued



Sh Ius fuid CHFC type fre-resistant hydraulic uid

Shell Irus Fluid C is an advanced water-glycol re resistant hydraulic fuidcontaining powerul additives to enhance its anti-wear, anti-corrosion andanti-oxidation properties. The water content is approximately 40% by weight.

Perormance Features• Fireresistantforhighriskinstallations

As demonstrated in the 7thLuxembourgReport re resistance tests the productcontributes signicantly to reduce the rerisk both in presence o fame and hotsuraces due to re resistance properties.

• ExcellentcomponentsanduiddurationReliable operation especially compared

with fuids o older technologies.• Improvedwearperformancesagainst

minimum industry standardAs demonstrated in the vane pump testingrequired by the 7thLuxembourgReportthe product oers signicantly betteranti-wear perormances than the minimumrequired by the standard.

ApplicationsShell Irus Fluid C is particularly suitable or

demanding hydraulic applications wherethere is a high re risk, such as those ound intheMiningandMetalProcessingindustries.In order to reduce the water evaporationShell Irus Fluid C, as or all the ISO HFC typeo fuids, should be used below 55°C with asuggested maximum temperature o 45°C.

Compatibility and Miscibility LubricationandcomponentLifeIn general, water-glycol fuids are lesseective bearing lubricants than petroleummineral hydraulic oils, but are entirelysatisactory in systems containing pumpswith plain bearings or lightly loaded balland roller bearings. However, in commonwith other water-based fuids a reductionin bearing lie can be expected. This will

normally be included in the ‘derating’ madeby the pump manuacturer.In order to increase as much as possiblethe reliability o the system and reduceits maintenance costs is important thatall components are checked with theirmanufactureronwhethertheyaresuitable/compatible with water glycol products.

AdditionalInformationControl o water content Water content should be controlled within35% to 45% by weight. Condensate orde-ionized water should be used or anyadditions, which should be made slowlywhilst the fuid is circulating.

Conversion rom other typ o fuids

Specic attention should be given in case o converting to Shell Irus Fluid C systems thatwere previously using lubricants o dierenttypes than ISO HFC (e.g. mineral oils or

ISO HFDU type o products). In such a caseit is suggested you seek advice rom yourShell Representative about the change overprocedure you should ollow.



Sh Ius fuid CHFC type fre-resistant hydraulic uid

…continued

Typical Physical CharacteristicsShell Irus Fluid C

ISO Fluid Type HFC

Appearance Yellow clear fuid

Kinematic Viscosity @ -20°C cSt@ 0°C cSt

@ 20°C cSt@ 40°C cSt@ 50°C cSt

@ 65°C cSt

2100344944027

16.5 Viscosity Index (estimated) 140

Density @ 15°C kg/l 1.084

Pour Point °C -48



Sh Ius fuid Dr HFD-R type fre-resistant hydraulic uid

Shell Irus Fluid DR is a tri-aryl phosphate ester re-resistant hydraulic fuidand contains careully selected additives to give superior oxidation andhydrolytic stability characteristics.

Perormance Features• Goodreresistance

• Non-toxicunderEECregulations

• Extendeduidchangeintervals

• Pumplifesimilartolifewithmineralhydraulic oils

• Fireresistancemaintainedduringthelifeo the fuid

• Compatiblewithmostsealmaterials

Applications• Hydraulicandpowertransmissionsystems

used in the steel and mining industriesand other applications which call ora re-resistant hydraulic fuid

• Die-castingmachines

• Billetloaders

• Electricarcfurnaces

• Forgingpresses

• Weldingrobots• Continuouscastingmachines

• Hydraulicpresses

• Extrusionpresses

Compatibility and Miscibility • Seals–Butyl,Viton,*Ethylene/Propylene

• Paints–Epoxyresinpaintsarecompatible

• Metals–Satisfactorywithcommon constructional metals. Aluminium and itsalloys should be hard anodized and notused as bearing suraces

* Contact seal suppliers or their advice.

AdditionalInformationLubrication

The lubricating properties o Shell Irus FluidDR compare avourably with those o anequivalent mineral oil o the same viscosity.

As a result, in many pumps, they showsimilar perormance (bearing lie andwear properties) to mineral oil, althoughsome slight de-rating may be necessaryat very high loads. Contact with the pumpmanuacturer is advisable beore use.


Shell Irus Fluid DR 46

ISO Fluid Type HFD-R

Appearance Green clear fuid

Kinematic Viscosity @ 0°C mm2/s@ 40°C mm2/s@ 50°C mm2/s

@ 100°C mm2/s

160043265.3

Viscosity Index 15

Density @ 15°C kg/m3

1125Pour Point °C -18



This page has been let blank intentionally



Sh om oisHigh quality industrial gear and bearing oils

Shell Omala Oils are high quality, extreme-pressure oils designed,primarily, or the lubrication o heavy duty industrial gears. Their high loadcarrying capacity and anti-riction characteristics combine to oer superior

perormance in gears and other industrial applications.

Perormance Features• Outstandingoxidationandthermal

stability Withstands high thermal loading andhelps resist the ormation o sludge.Provides extended oil lie, even withbulk oil temperatures o up to 100°Cin certain applications.

• EffectivecorrosioninhibitionProtects both steel and bronzecomponents, even in the presence o contamination by water and solids.

• WiderangeofviscositiesCaters or the most varied and arduousindustrial applications.

• WatersheddingpropertiesShell Omala Oils also have excellentwater separation properties, such that

excess water can be drained easily romlubrication systems.Water can greatly accelerate suraceatigue with gears and bearings as wellas promoting errous corrosion on internalsuraces. Water contamination shouldthereore be avoided or removed asquickly as possible ater the occurrence.

• Excellentloadcarryingcapacity Helps to reduce gear tooth andbearing wear on both steel and bronze

components. The load carrying capacityo Shell Omala Oils, as determined inlaboratory tests, is signicantly betterthan that o leaded gear oils. Gear toothwear is reduced, particularly underconditions o high load.

• TypicaltestresultsforOmala220are:

ExtremePressurePropertiesTimken wear and lubricant testingmachineMin OK LoadASTM D2782

60 lbs

FourBallExtremePressureTest Weld point 250 kg

FZGLoadCarryingTest Failure load stageFZG A/8.3/90FZG A/16.6/90

>12>12

ApplicationsShell Omala Oils are ormulated usinghigh viscosity index, solvent rened, baseoils and incorporate a special sulphur-phosphorus additive to provide an extremepressure perormance which allows excellentapplication in the ollowing areas:

• Steelgeartransmissions

• IndustrialgeardriveswhereafullEPperormance is required

• Bearings

• CirculatingandsplashlubricatedsystemsFor automotive hypoid gears, the appropriateShell Spirax Oil should be used, as the ShellOmala Oils are not designed or this purpose.

SpecicationsandApprovalsMeetsISO12925-1TypeCKD DIN51517-Part3(CLP) AGMA9005-EO2 US Steel 224MeetsDavidBrownS1.53.101

Health and Saety Guidance on Health and Saety are available ontheappropriateMaterialSafetyDataSheetwhich

can be obtained rom your Shell representative.Protect the environment: take used oil to anauthorised collection point. Do not dischargei t d i il w t



Sh om oisHigh quality industrial gear and bearing oils


Shell Omala Oils 68 100 150 220 320

Kinematic Viscosity @ 40°C mm2/s ISO 3104@ 100°C mm2/s ISO 3104

688.7

10011.4

15015.0

22019.4

32025.0

Viscosity Index ISO 2909 99 100 100 100 100

Flash Point (COC) °C ISO 2592 236 240 240 240 255

Pour Point °C ISO 3016 –24 –24 –24 –18 –15

Density @ 15°C kg/m3 ISO 12185 887 891 897 899 903

Shell Omala Oils 460 680 800 1000

Kinematic Viscosity @ 40°C mm2/s ISO 3104@ 100°C mm2/s ISO 3104

46030.8

68038.0

80039.0

100045.5

Viscosity Index ISO 2909 97 92 92 85

Flash Point (COC) °C ISO 2592 260 272 290 290

Pour Point °C ISO 3016 –12 –9 –6 –6

Density @ 15°C kg/m3 ISO 12185 904 912 930 931

…continued



Sh om oi HDSynthetic heavy duty industrial gear oils

Shell Omala Oil HD is an advanced synthetic heavy duty industrial gearoil oering outstanding lubrication perormance under severe operatingconditions, including improved energy eciency, long service lie and high

resistance to micro-pitting or optimal gear protection.

Perormance Features• Excellentloadcarryingcapacityand

micro-pitting perormance providing longcomponent lieProvides high levels o load carryingcapacity even under shock loadingconditions, along with high resistanceto micro-pitting (grey staining). These

eatures provide benets over mineraloil-based products in terms o gear andbearing component lie.

• Excellentoxidationandthermalstabilityextending lubricant lieHelps resist the ormation o harmulproducts o oxidation at high operatingtemperatures, contributing to improvedsystem cleanliness and thereore reliabilityo the equipment. Shell Omala Oil HDis ormally approved by Flender AG as

providing a lietime o at least 10,000hours or two years at bulk operatingtemperatures o up to 80°C.

• LongerserviceintervalsExtended component and lubricant lieoers the opportunity to extend serviceintervals and to reduce maintenanceand disposal costs.

• Superiorlubricantperformanceimprovinggear eciency

Oers improved low temperatureperormance and reduced change inviscosity with increase in temperature incomparison to mineral oil-based products.This provides better lubrication at lowstart-up temperatures and the opportunityor energy savings by optimising theviscosity or normal operating conditions.

• Outstandingrustandcorrosionprotectiono all metal suraces

• Rapidwatersheddingandairrelease

perormance

Applications• Enclosedindustrialreductiongear

systems operating under severe operatingconditions, such as high load, very lowor elevated temperatures and widetemperature variations

• Particularlyrecommendedforcertain‘lubricated-or-lie’ systems

• Plainandrollingelementbearings• Oilcirculationsystems

Specications,ApprovalsandRecommendationsMeetsISO12925-1TypeCKD.

MeetsANSI/AGMA9005-D94.

MeetsUSSteel224.

MeetsDavidBrownS1.53.101.

Fully approved by Flender AG.

MeetsDavidBrownS1.53.101.

MeetsDIN51517-3

Compatibility and Miscibility Shell Omala Oil HD is compatible with allseal materials and paints normally speciedor use with mineral oils.



Sh om oi HDSynthetic heavy duty industrial gear oils


Shell Omala Oil HD 220 320 460 680

Kinematic Viscosity @ 40°C mm2/s@ 100°C mm2/s

229.428.3

312.735.4

462.650.0

670.464.9


Flash Point (COC) °C 250 252 264 256

Pour Point °C –45 –42 –36 –33

Density @ 15°C kg/m3 881 883 879 881

FZG ailure load stage >12 >12 >12 >12

TimkenOKLoad lbs >85 >90 >90 >90

…continued



Sh om oi fPremium quality industrial gear oils

Shell Omala Oil F are premium quality, extreme-pressure oils designed,primarily, or the lubrication o heavy duty industrial gears. Their high loadcarrying capacity and anti-riction characteristics combine to oer superior

perormance in gears and other industrial applications. They are ormulatedusing high viscosity index, solvent rened, base oils and incorporatea special sulphur-phosphorus additive to provide an extreme pressureperormance signicantly better than that provided by leaded gear oils.ShellOmalaOilFareformallyapprovedbyFlenderAG.

Perormance Features• Excellentloadcarryingandanti-friction

characteristics

Helps to reduce gear tooth and bearingwear on both steel and bronze components.

• Outstandingoxidationandthermalstability Withstands high thermal loading and helpsresist the ormation o sludge and otherharmul products o oxidation. Extended oillie, even with bulk oil temperatures up to100°C in certain applications.

• Effectivecorrosioninhibition

Protects both steel and bronzecomponents, even in the presence o contamination by water and solids.

• WiderangeofviscositiesCaters or the most varied and arduousindustrial applications.

• Resistanttomicro-pittingStandard setting anti micro-pittingperormance to reduce the risk o premature ailure through surace distress.

• WatersheddingpropertiesShell Omala Oil F has excellent waterseparation properties. Excess watercan be drained easily rom lubricationsystems. (Water can greatly acceleratesurace atigue on gears and bearings aswell as promoting errous corrosion oninternal suraces. Water contaminationshould be avoided or removed as quicklyas possible ater the occurrence).

Applications• Steelgeartransmissions

• IndustrialgeardriveswhereafullEPperormance is required

• Bearings

• CirculatingandsplashlubricatedsystemsShell Omala Oil F should not be usedor automotive hypoid gears. Theappropriate Shell Spirax Oil should beused or this purpose.

Specications,ApprovalsandRecommendationsShell Omala Oil F is approved againstFlenderAG’srequirementsof22/1/96which include:

• Sufcientoxidationstabilityforalifetimeo 10,000 hours or two years at 80°C

• Aloadstage12passintheFZGdoublespeed test ( DIN 51354 Part 2)

• ApassintheFVA-54/IImicropitting(grey staining) test at load stage 10 at90°C plus

• Compatibilitywithinternalgearboxpaints• Compatibilitywithsolidseals

• Compatibilitywithliquidseals

• FlenderFoamTest



Sh om oi fPremium quality industrial gear oils


Shell Omala Oil F 320 460


32025.0

46030.8


Density @ 15°C kg/l 0.903 0.904

Flash Point (PMCC) °C 202 204

Pour Point °C –18 –9

…continued



Sh om oi JMEmulsifable gear oil or wet environments

Shell Omala Oil JM is specially ormulated using high quality base stocks,a shear stable dispersant type viscosity index improver and a premiumsulur-phosphorous additive package which provides both extreme pressure

and anti-wear properties. The dispersant can help the oil tolerate up to40%waterandworkwiththeadditivestopassstage13intheFZGtest.Furthermore, the additive package is non-corrosive to gear and bearingmaterials such as steel, copper, bronze, brass, babbit or cadmium-nickel. Whereasmostgearoilsareformulatedtoseparatewater,ShellOmalaOil JMwillnotseparatefromwaterevenafter48hoursintheASTMD1401demulsibility test.

Perormance FeaturesShellOmalaOilJMoffersthefollowingperormance eatures;

• ExcellentEP/AWpropertieswhichprovides long gear lie even in wetenvironments.

• Protectionagainstrustandcorrosion.

• Resistancetofoaming.

• Longservicelife.

• Helpsmaintaincleangearsand

gearboxes.

ApplicationsIn some applications, gear oils are exposedto high levels o water contamination andit is not possible to dry the oil while it isin service. The presence o ree watercan lead to rapid gear wear due to lacko lubrication; it can also promote rustformation.ShellOmalaOilJMhelpsreducethe adverse eects o water by orming astable emulsion with the ree water andproviding a continuous oil lm on the heavily

loaded parts. It is recommended or use inthe ollowing applications:

• Anygearoilapplicationwherean ISO 460 viscosity grade is appropriate.

• Anygearsetthatisoperatingunderheavyshock load conditions and especially onewhere high levels o water contaminationare present and can’t be controlled orremoved rom the gearboxes in anyother way.

• Especiallyusefulinthecutterheadgears

and crawler drives o continuous miningmachines.

• Spur,bevel,herringboneandwormgear designs in mill, mining and mobileequipment applications calling orANSI/AGMALubricantNo.7EP.

• WhereU.S.SteelNo.224lubricants are specied.



Sh om oi JMEmulsifable gear oil or wet environments

Specications,Approvals

and Recommendations Joy Technologies (TO-HD): Approved


Shell Omala Oil JM Units Methods Typical

Appearance — Visual Very dark red

Flash Point °C ASTM D92 232

Pour Point °C ASTM D97 –21

Viscosity @ 40°C cSt ASTM D445 486 Viscosity @ 100°C 33.5

Viscosity Index — ASTM D2270 102

RustTest(SyntheticSeaWater) — ASTM D665B Pass

Copper Corrosion — ASTM D130 1A

Demulsibility — ASTM D1401 0

FZG(Lastloadstagepassed,contaminatedwith40%volWater)

— ASTM D5182 12+

…continued



Perormance Features• FullyapprovedbyGeneralElectric

Shell Hyperia S 320, 460 and 680 areully approved and recommended byGeneral Electric or use as a gearcaselubricantinGEOff-HighwayMotorized

Wheels during the warranty period.• Excellentloadcarryingcapacityand

long component lieProvides high levels o load carryingcapacity even under shock loadingconditions. This provides benets overmineral oil-based products in terms o gear and bearing component lie.

• Excellentoxidationandthermalstabilityhelps to extend lubricant lie

Resists the ormation o harmul products o oxidation at high operating temperatures,improving system cleanliness and thereorereliability o the equipment.

• LongerserviceintervalsExtended component and lubricant lieoers the opportunity to extend serviceintervals and to help reduce maintenanceand disposal costs.

• Superiorlubricantperformanceimprovinggear eciency

Oers improved low temperatureperormance and reduced change inviscosity with increase in temperature incomparison to mineral oil-based products.This provides better lubrication at lowstart-up temperatures and the opportunityor energy savings by optimising theviscosity or normal operating conditions.

• Outstandingrustandcorrosionprotectionon metal suraces.

• Rapidwatersheddingandairreleaseperormance.

Applications• GearcasesofGeneralElectricmotorized

wheels tted to load haul dump trucksused in mining applications.

• Enclosedindustrialreductiongearsystems operating under severe operating

conditions, such as high load, very lowor elevated temperatures and widetemperature variations

• Plainandrollingelementbearings

• Oilcirculationsystems

Specications,Approvals and RecommendationsMeetstheISO12925-1TypeCKDspecication.

MeetstheANSI/AGMA9005-D94

specication.ApprovedbyGEunderGEK-30375Hagainst the ollowing specications:

Hyperia S 320 GE Specication D50E27C

Hyperia S 460 GE Specication D50E27D

Hyperia S 680 GE Specication D50E27E

Seal and Paint Compatibility Shell Hyperia S is compatible with all sealmaterials and paints normally specied or

use with mineral oils.

Sh Hypi SSynthetic heavy duty industrial gear oils

Shell Hyperia S is an advanced synthetic heavy duty industrial gear oiloering outstanding lubrication perormance under severe operatingconditions, including improved energy eciency and long service lie. It is

recommendedspecicallyforuseinGeneralElectricOff-HighwayMotorized Wheelsttedtoloadhauldumptrucksusedinminingapplications.



Sh Hypi SSynthetic heavy duty industrial gear oils


Shell Hyperia S Units Methods Typical

ISOViscosityGrade — ISO 3448 680

Kinematic Viscosity @ 40°C mm2/s ISO 3104 680


Viscosity Index — ISO 2909 121

Flashpoint COC °C ISO 2592 273

Pour Point °C ISO 3016 -24

Density @ 15°C Kg/m3 ISO 12185 859

FZGLoadCarringTest Failure Load Stage

–DIN 51354-2A/8.3/90

>12

TimkenOKLoad lbs ASTM D2782 >80

…continued



Sh Tiv oi S Advanced synthetic industrial gear oils

Shell Tivela Oil S is an advanced synthetic heavy duty industrial gear oilormulated using specially selected polyalkylene glycol base fuids andadditives. It oers outstanding lubrication perormance under severe

operating conditions, including improved energy eciency, long service lieand high resistance to micro-pitting.

Perormance Features• Excellentloadcarryingcapacityand

micro-pitting perormanceProvides high levels o load carryingcapacity even under shock loadingconditions, along with high resistanceto micro-pitting (grey staining). Theseeatures provide benets over mineraloil-based products in terms o gear andbearing component lie.

• Superiorlubricantperformanceimprovinggear eciency Shell Tivela Oil S oers improved energyeciency and lower operating temperaturesin worm gear applications. Rig testing hasshown eciency improvements o up to15% in comparison with mineral oil-based

products and 11% over other synthetichydrocarbon-based lubricants. TheseresultshavebeenconrmedbyOEMtesting and eld experience.

• Excellentoxidationandthermalstabilityextending lubricant lieHelps resist the ormation o harmuloxidation products at high operatingtemperatures, contributing to improvedsystem cleanliness and thereore reliabilityo the equipment. Shell Tivela Oil S is

ormally approved by Flender AG asproviding a lietime o at least 20,000hours or our years at bulk operatingtemperatures o up to 80°C.

• LongerserviceintervalsExtended component and lubricant lieoers the opportunity to extend serviceintervals and to reduce maintenance anddisposal costs.

• Excellentrustandcorrosionprotectionofall metal suraces

Applications• Enclosedindustrialreductiongear

systems operating under severe operatingconditions, such as high load, very lowor elevated temperatures and widetemperature variations.

• Wormgears.

• Particularlyrecommendedforcertain‘lubricated-or-lie’ systems.

• Bearingandcirculationsystemssuchas calendars, where high bulk oiltemperatures are ound.

• Plainandrollingelementbearings.

Shell Tivela Oil S is not recommended orthe lubrication o worm gears manuacturedrom aluminium containing bronze alloys.

Advice on applications not covered in thishandbook may be obtained rom your Shellrepresentative.

Specications,ApprovalsandRecommendationsMeettheDavidBrownTypeGspecication.

Fully approved by Flender AG.

Fully approved by Bonglioli.

Compatibility and Miscibility High quality epoxy paints are recommended,as polyalkylene glycols will tend to attackcertain conventional paints. Shell Tivela Oil Shas been ound to be satisactory with nitrileand Viton seal materials, although Viton sealsare preerred.



Sh Tiv oi S Advanced synthetic industrial gear oils


Shell Tivela Oil S 150 220 320


13622.5

22034.4

32052.7

Viscosity Index 188 203 230

Flash Point (COC) °C 302 298 286

Pour Point °C –42 –39 –39

Density @ 15°C kg/m3 1076 1074 1069

FZG ailure load stage >12 >12 >12

…continued



Sh om oi rlSynthetic bearing and circulation oil

ShellOmalaOilRLisahighperformancesyntheticbearingandcirculationlubricant, based on synthesized hydrocarbon fuids. It oers outstandinglubrication perormance under severe operating conditions, including

improved energy eciency and long service lie.

Perormance Features• Excellentanti-wearperformance

providing long component lieProvides high levels o wear protection orrolling element bearings and moderatelyloaded gearboxes, providing benetsover mineral oil-based products in termso gear and bearing component lie.

• Excellentoxidationandthermalstabilityextending lubricant lieHelps resist the ormation o harmul productso oxidation at high operating temperatures,contributing to improved system cleanlinessand thereore reliability o the equipment.

• LongerserviceintervalsExtended component and lubricant lieoers the opportunity to extend serviceintervals and to reduce maintenance anddisposal costs.

• Superiorlubricantperformanceimprovinggear eciency Oers improved low temperatureperormance and reduced change inviscosity with increase in temperature incomparison to mineral oil-based products.This provides better lubrication at lowstart-up temperatures and the opportunityor energy savings by optimising theviscosity or normal operating conditions.

• Outstandingrustandcorrosionprotectiono all metal suraces

• Rapidwatersheddingandairreleaseperormance

Applications• Moderatelyloadedenclosedindustrial

reduction gearboxes operating under

arduous conditions, such as very lowor elevated temperatures and widetemperature variations

• Particularlyrecommendedforcertain‘lubricated-or-lie’ systems


• Oilcirculationsystems

Specications,ApprovalsandRecommendations

MeetstheISO12925-1TypeCKSspecication.

Compatibility and Miscibility ShellOmalaOilRLiscompatiblewithallseal materials and paints normally speciedor use with mineral oils.


ShellOmalaOilRL 220 460


22025.9

46045.5




Density @ 15°C kg/m3 853 855

FZG ailure load stage >12 >12



Sh Min ois Advanced spindle, hydraulic and bearing oil

Shell Morlina Oils 5 and 10 are high viscosity-index, solvent renedmineral oils blended with zinc ree anti-wear and other additives to provideextended perormance in circulatory systems or certain pheumatic systems.

Perormance Features• Excellentoxidationresistance

The high resistance to oxidation, causedby heat in the presence o air, water andmetal catalysts, such as copper, helps toprolong oil lie.

• CorrosionprotectionCareully selected additives enhance the

oil’s natural corrosion protective properties.• Lowpourpoint

The low pour point o the lighter oils intheShellMorlinaOilsrangemaybeusedto advantage in certain low temperatureindustrial applications.

• Airreleaseandanti-foampropertiesCareul use o additives ensures quick airrelease without excessive oaming.

Applications• PneumaticsystemsspecifyingasISO10.

• Highspeedspindles.

Compatibility and Miscibility ShellMorlinaOilsarecompatiblewithall normal mineral oil seal materials.This includes Nitrile and Butyl rubbers,

Neoprene, Viton etc., where minimal swelland hardening are required in service.


Shell Morlina Oils 5 10

Kinematic Viscosity @ 40°C mm2/s

@ 100°C mm2/s

5—

10—

Density @ 15°C kg/m3 869 881

Viscosity Index — —





Sh Min ois Advanced circulating and bearing oil

Shell Morlina Oils 150, 220 and 320 are premium quality mineral oils blended with careully selected additives or use in circulation systems and certain otherindustrialapplicationswhichdonotrequireoilswithEPproperties.

Perormance Features• Extendedlifeintheoilsystem

• Designedtoreducerustingandcorrosion

• Formulatedtoincreasebearinglifeduetogood water separation

• MeetstherequirementsoftheMorganConstruction Company

• Pumpcavitationminimisedduetothelowoaming tendency

• Inherentgoodairreleaseperformance

Applications• Machinecirculationsystems

• Oillubricatedplainandrollingelementbearings

• Roll-neckbearings

• Lowormoderatelyloadedenclosedgears

Specications,ApprovalsandRecommendationsMeetsMorganSpecicationforCirculatingoils or roll-neck bearings

CLaccordingtoDIN51517-2

Compatibility and Miscibility ShellMorlinaOilsarecompatiblewithall

seal materials and paints normally speciedor use with mineral oils.


Shell Morlina Oils 150 220 320


15015

22018.3

32025

Density @ 15°C kg/m3 887 891 897

Viscosity Index 95 92 96

Flash Point (COC) °C262 280 282

Pour Point °C -15 -15 -12



Sh Vit oiPremium quality industrial oil

Shell Vitrea Oil is a premium quality, solvent rened, high viscosity index mineral oil or a wide range o industrial applications.

Perormance Features• Goodwatersheddingproperties

• Longlifeincirculatorysystems

Applications• Plainandrollingelementbearings.

• Enclosedspur,helical,bevelandworm gearboxes where a non-additive mineraloil is approved by the gear manuacturer.

• Machinetoolcirculatorysystems.

• ShellVitreaOilmaybeusedinindustrial applications where loadings andtemperatures are moderate.

Specications,ApprovalsandRecommendationsC according to DIN 51517-1

VB/VCaccordingtoDIN51506

Compatibility and Miscibility Shell Vitrea Oil is compatible with all sealmaterials and paints normally specied oruse with mineral oils.


Shell Vitrea Oil 68

ISOViscosityGrade 68


688.8

Viscosity Index 95

Density @ 15°C kg/m3 881

Flash Point (COC) °C 223

Pour Point °C –9



Sh Dim oisPaper machine circulating oils

Shell Delima Oils are premium quality mineral oils or use in lubricationsystems in paper machines.

Perormance Features• Oxidationresistant

Antioxidant additives provide a good oilservice lie.

• Thermalstability Very low tendency to orm depositsor sludge.

• Waterseparation

Very good demulsibility• Filterability

Good lterability is essential or cleansystems and low lter costs.

• CorrosionprotectionHigh level o corrosion protection orall metal suraces.

• AntifoamcharacteristicsExcellent antioam and air release properties

• AntiwearperformanceHelps to prevent wear in the lubricatedparts o the paper machine.

Applications• Lubricationofbearingsinthedrying

section o paper machines.

• Hydraulicandlubricationsystemsindefection-compensating rolls.

• EnclosedgearsnotrequiringfullEPperormance.

Specications,ApprovalsandRecommendationsShell Delima Oil can be used whenDIN 51517 Pt. 2 type oils are required.FZG: DIN 51354 stage 12 Pass.

Compatibility and Miscibility Shell Delima Oils are compatible with sealmaterials and paints specied or use withmineral oils.


Shell Delima Oils 150


15014.6

Viscosity Index 96


Flash Point COC °C 260

Pour Point °C -9



Sh Dim ois SVery high perormance mineral oil based, zinc ree circulating oils

Shell Delima Oils S are premium quality mineral oils or use in lubricationsystems in modern paper machines.

Perormance Features• Oxidationresistant

Antioxidant additives provide excellent oilservice lie with superior perormance intheASTMD943TurbineOilStabilityTest.

• Thermalstability Very low tendency to orm depositsor sludge.

• Waterseparation

Allows easier removal o water. Helps toprevent ormation o emulsions in system.

• Filterability Good lterability is essential or cleansystems and low lter cost.

• CorrosionprotectionHigh level o corrosion protection or allmetal suraces.

• Anti-foamcharacteristicsExcellent anti-oam and air release properties.

• Anti-wearperformanceHelps to prevent wear in the lubricatedparts o the paper machine. Zinc-reeashless additive technology.

Applications• Lubricationofbearings,gearsand

auxiliary equipment in the wet anddrying section o paper machines.

• Hydraulicandlubricationsystemsindefection-compensating rolls.

• Maintainedprotectionofgearsundersevere operating conditions comparedto standard circulating mineral oil.

Specications,ApprovalsandRecommendationsShell Delima Oils S can be used when DIN51517 Part 2 type oils are required.

FZG: DIN 51354 stage 12 Pass.

MeetstheSKFandMetsorequirements forPaperMachineOils

MeetstherequirementsofVoithVN108.

PracticalExperienceShell Delima Oils S have been used in manyapplicationsespeciallyinMetsoandVoithpaper machine circulating systems, includingthe dry and wet end o the machine alongwith calender stacks.

The bulk temperature o the oil should notcontinuously exceed 80°C.

Compatibility and Miscibility Shell Delima Oils S are compatible with seal

materials and paints specied or use withmineral oils.

AdviceAdvice on applications not covered in thisguide may be obtained rom your Shellrepresentative.



Sh Dim ois SVery high perormance mineral oil based, zinc ree circulating oils


Shell Delima Oils S 150 220

Kinematic Viscosity @ 40°C mm2/s@ 100°C mm2/s ASTM D 445

15014.8

22019.2

Viscosity Index ISO 2909 98

Density @ 15°C kg/m3 ISO 12185 890 897

Flash Point (COC) °C ISO 2592 240 250


Separation Time min 10SyntheticSaeWater PASS

OxidationLife(TOST) hrs D 943 3364 4378

Timken,OKLoad lbs D 2782 50 60

…continued



Perormance FeaturesHih Viscsity Indx The very high viscosity index o Shell GearOil6800TMresultsinaverythickoillmat operating temperatures compared toconventional mineral oils.

Csin PtctinShellGearOil6800TMdoesnotcontainaggressive EP additives that can attack yellow metal gearbox components andhas been ormulated to prevent rustingo metal components.

oxidtin nd Thm Stbiity The combination o selected syntheticbasestocks and antioxidant system provideexcellent oxidative and thermal stability.ShellGearOil6800TMresistsoilthickening

and the ormation o deposits and sludges,even at high temperatures, helping toprolong the oil’s service lie.

ld Cyin Cpcity ShellGearOil6800TMhasbeenformulatedto perorm under extreme conditions – the useo a specially chosen EP additive ensures thatgear components are eectively lubricatedand protected even under heavy or shockloadsand/oratlowspeeds.

• Excellentoxidationresistanceandthermalstability minimises sludge and depositormation and oil thickening, contributingto long oil lie. This allows the potential orservice intervals to be extended and helpsreduce equipment downtime.

• Highloadcarryingcapacityandlowtraction coecient helps to ensure

low gear tooth wear, lower operatingtemperatures and improved geareciency.

• Reducedwearandextendedequipmentlie are possible due to exceptional oillm thickness even at high temperatures.

• Formulatedtoprotectsteelandyellowmetal components rom rust, corrosionor chemical attack by aggressive EPadditives.

Sh g oi 6800TMExtreme pressure industrial gear oil

ShellGearOil6800TMisasynthetic,heavydutyindustrialgearoil suited or use in any low speed or heavily loaded gearbox.ShellGearOil6800TMmeetstherequirementsoftheGeneralElectric

specicationforTractionMotorGearOil(GED50E25B).



Sh g oi 6800TMExtreme pressure industrial gear oil

Specications/Approvals

GE D50E25B


ShellGearOil6800TM Units Methods Typical

Appearance — Visual Straw Colour

Density @ 15°C Kg/LASTM D1298/

D40520.90


Viscosity @ 40°C mm2/s ASTM D445 8031 Viscosity @ 100°C mm2/s ASTM D445 357


Timken OK Value Kg ASTM D2509 >28

FourBallWeldLoad Kg IP 239 250

Pour Point °C ASTM D97 -15

…continued



Sh SMC lubicntHigh perormance, semi-synthetic non-bitumastic sugar mill lubricant

ShellSMCLubricantisahighperformance,semi-synthetic,non-bitumastic viscous lubricant specically developed to satisy the demands o heavily loaded slow rotating journal bearings.

ShellSMCLubricantisformulatedtominimisebrassbearingandsteelroller wear and maintain normal bearing temperaturesunder extreme operating conditions.ShellSMCLubricantincorporatessyntheticthickenersandhighviscositymineral oils blended with extreme pressure additives to give a modern highperormance sugar mill brass bearing lubricant.

Perormance Features• Highviscosity

TheveryhighviscosityofShellSMCLubricanthas been achieved by combining syntheticthickeners and high viscosity mineral oils. Theuse o synthetic thickeners has also produceda lubricant with a high viscosity indexwhich provides good pumpability at lowtemperatures while maintaining highviscosity at elevated temperatures.

• ExtremepressureperformanceThe high viscosity base oils are combined withextreme pressure additives to give a lubricantwith very high lm strength and load carryingperormance needed or the protection o sugar mill brass bearings and rollers.

• Pumpability ShellSMCLubricantcanbeappliedinlubrication equipment previously used orbitumastic lubricants, e.g. Farval, Wakeeld,Tecalamit,Lincolnetc.Theviscousoilnatureo the lubricant allows it to be gravity ed intosugar mill centralised lubricators i required.

• BearingprotectionVery high viscosity or greater lm

strength and lower tendency to squeezeout in highly loaded and slowly rotatingsugar mill brass bearings and rollers.

• ProtectequipmentbetterResists water and juice washout due to thevery high viscosity and tenacity o thelubricant.

• ProlongequipmentlifeExcellent load carrying perormanceprovides superior brass bearing wearprotection and maintains normal bearingtemperatures during extreme operatingconditions.

• EaseofuseSuitable or application via lubricationequipment previously used to applybitumastic lubricants.

• Reducedisposalproblemsassociated with bitumen coating lubricants.


ShellSMCLubricant Units Methods Typical

Appearance — Visual Clear & Bright

Viscosity @ 40°CcSt ASTM D445

20,000

Viscosity @ 100°C 425


Density Kg/LASTM 4052/

D12980.95

4BallTest:WeldLoad Kg ASTM D2596 400




Perormance Features• High Viscosity

The very high viscosity o Shell Sugar

Mill Oil has been achieved by combiningsynthetic thickeners and high viscosity mineral oils. The use o synthetics hasalso produced a lubricant with high viscosity index or good pumpability at low temperatures while maintaining high viscosity at elevated temperatures.

• ExtremePressurePerformanceThe base oils and thickeners are combined with extreme pressure additives andmolybdenum disulphide solids to givea lubricant with very high flm strength

and load carrying perormance neededor the protection o sugar mill brassbearings and rollers.The molybdenum disulphide additiveis incorporated to provide a solidlubricant flm on the bearing suraces, while the extreme pressure additives willhelp minimise wear and high bearingtemperatures during arduous operatingconditions. Both additives contribute tolower usage rate and thereore reducelubricant costs.

• ResistancetoCorrosionAsShellSugarMillOilisaviscousoillubricant, it can be applied in lubricationequipment previously used or bitumastic

lubricants. The viscous nature o thelubricant allows it to be gravity ed intosugar mill centralised lubricators i required.

• Veryhighviscosityforgreaterlmstrength and lower tendency to squeezeout in highly loaded and slow rotatingsugar mill brass bearings and rollers.

• Excellentloadcarryingperformanceto minimise brass bearing wear andmaintain normal bearing temperaturesduring extreme operating conditions.

• Suitableforapplicationvialubricationequipment previously used to applybitumastic lubricants.

• Potentialcostsavingsviausagereductionover conventional bitumastic lubricants.

• Canalsobeusedonsugarmillpiniongearswhere rationalisation o lubricants is a priority– consult Shell or application advice.

• Reducedisposalproblemsassociatedwith bitumen containing lubricants.

Sh Su Mi oiHigh perormance, semi-synthetic non-bitumastic sugar mill brass lubricant

Shell Sugar Mill Oil is a high perormance, semi-synthetic, non-bitumastic viscous oil lubricant specically developed or sugar mill brass bearinglubrication. Shell Sugar Mill Oil incorporates synthetic thickeners and

high viscosity mineral oils blended with extreme pressure additives andmolybdenum disulphide solids to give a modern high perormance sugar millbrass bearing lubricant. Shell Sugar Mill Oil is ormulated to minimise brassbearing and steel roller wear and maintain normal bearing temperaturesunder extreme operating conditions.


Shell Sugar Mill Oil Units Methods Typical

Appearance — Visual Black/Grey

Viscosity o Base Oil @ 40°C cSt ASTM D445 13,500

Viscosity o Base Oil @ 100°C cSt ASTM D445 325


Density @ 15°C Kg/L ASTM D4052 1.00

4BallTest:WearLoad Kg ASTM D2596 5004BallTest:WearScar mm ASTM D2596 0.58

Pour Point °C ASTM D97 6



Sh Cn oi aS Advanced synthetic compressor lubricant

ShellCorenaOilASisanadvancedaircompressorlubricantusinguniqueadditive technology, capable o giving outstanding perormance inoil-fooded air compressors o screw or vane design. Based on specially

selectedPAObaseuids,ShellCorenaOilASprovideslongoillifeandeective lubrication in severe applications.

Perormance Features• Excellentthermalstability

Shell Corena Oil AS is ormulated toreduce sludge and deposit ormation romthermal degradation processes, evenat very high temperatures, maintainingcompressor eciency.

• ExcellentwatersheddingpropertiesThe product is easily separated rom water,keeping the system in good condition evenwhen contaminated with water.

• OutstandingresistancetooxidationShell Corena Oil AS is designed to resistthe ormation o carbon deposits and theormation o sludge in all moving partso sliding vane and screw compressors,helping to ensure maximum output o the

machine throughout the service interval.• VerygoodrustingandwearprotectionEectively protects all metal suraces romcorrosion. Protects all sensitive machineryparts, e.g. gears, screws, bearings, rom wearto help prolong the service intervals.

• VerygoodsurfacepropertiesResulting in a low oaming tendency andvery good air release and water sheddingproperties. This helps to separate oil rom airand water in two-stage compressor intercoolers,oil/waterseparatorsanddrierunits.

• ExtendedoildrainintervalsShell Corena Oil AS will allow orsignicant increases in oil drain intervals(compared to mineral compressor oil)with oil analysis, where allowed bymanuacturers – up to a maximum o 12000 hours, even when operatingat a continuous maximum dischargeair temperature in excess o 100°C.Depending on intake air quality, duty cycleand ambient conditions, especially in hotand humid type climates as ound in theAsian and Pacic regions, a reduced oil

• Highviscosityindex Reduced change o viscosity with changein operating temperature in comparison toconventional mineral oil-based products. Thisprovides low starting viscosity together withhigher viscosity at operating temperature.

Applications• RotaryslidingvaneandscrewaircompressorsOil fooded single and two-stagecompressors, in particular those operatingwith higher output pressures o up to 20bar and with air discharge temperatureshigher than 100°C (including intermittentoperation under these conditions).

• Equipmentrunningunderarduousconditions

Mayalsobeusedwhereexceptionallyhigh ambient temperatures are ound,when the oil temperature cannot bereduced to normal levels.

• ABBturbochargersRecommended or use in ABBturbochargers tted to low and mediumspeed diesel engines used in marine andpower generation applications.

Advice on applications not covered in this

handbook may be obtained rom your Shellrepresentative.

Specications,ApprovalsandRecommendationsISO 6743-3A-DAJ

Shell Corena Oil AS 68 is approved byABB or use in VTR turbochargers, with amaximum oil change interval o 5000 hours(HZTL90617,List3).



Sh Cn oi aS …continued

Advanced synthetic compressor lubricant


Miscibility Shell Corena Oil AS is ully misciblewith mineral oils, although dilution withmineral lubricants will markedly reduceits perormance. Care must be taken toensure that Shell Corena Oil AS is notmixed with other synthetic fuids.

Seal compatibility Shell Corena Oil AS is compatible withall sealing materials commonly usedin air compressors.


ShellCorenaOilAS 46 68

Kinematic Viscosity @ 40 °C mm²/s@ 100 °C mm²/s

467.7

6810.4

Density @ 15 °C kg/m³ 843 846



Viscosity Index (VI) 135 139Rust Prevention Properties Pass

WaterSeparability min 10

FZGTest ailure load stage >12

…continued



Sh Cn oi SLubricant or rotary screw and vane air compressors

Shell Corena Oil S is a premium quality lubricant developed or thelubrication o rotary sliding vane and screw air compressors. It is based ona blend o selected solvent rened base oils and careully chosen additives.

Perormance Features• Verygoodoiloxidationresistance

Resists ormation o carbon deposits insliding vane slots enabling them to movereely. Also resists deposit ormationon rotating components o screwcompressors. As a consequence highlevels o compressor eciency can bemaintained or long periods in both types

o compressor.• Verygoodairreleaseandanti-foam

propertiesThe careul selection o base oils andadditives provides rapid air releasewithout excessive oaming to give excellentoperation even under cycling conditions.

• VerygoodrustingandwearprotectionEectively protects all metal suraces romcorrosion. Protects all sensitive machinery

parts, e.g. gears, screws, bearings, romwear to help prolong the service intervals.

• InternalcleanlinessCoupled with the oil’s long lie capabilityis its ability to maintain internal suracecleanliness in service. This is important tomaintain high levels o perormance orthecompressorandseparator/coalescer.

• Verygoodthermalstability Shell Corena Oil S is ormulated toreduce sludge and deposit ormation romthe thermal degradation processes, evenat very high temperatures, maintainingcompressor eciency.

• VerygoodwatersheddingpropertiesThe product is easily separated rom water,keeping the system in good condition evenwhen contaminated with water.

• OildrainperiodsShell Corena Oil S will allow or signicantincreases in oil drain intervals (comparedto basic mineral compressor oil), whereallowed by manuacturers – up to amaximum o 6000 hours, even whenoperating at a continuous maximumdischarge air temperature o up to 100°C.Depending on intake air quality, duty cycleand ambient conditions, especially hot andhumid type climates as ound in the Asianand Pacic regions, a reduced oil drainperiod is recommended.

Applications• Rotaryslidingvaneaircompressors

Oil fooded or oil injected, single or two-stage compressors, operating at pressureso up to 10 bar and with air dischargetemperatures o up to 100°C.

• ScrewaircompressorsOil fooded or oil injected, single or two-stage compressors, operating at pressureso up to 20 bar and with air dischargetemperatures o up to 100°C.


Specications.ApprovalsandRecommendationsISO 6743-3A-DAH and DAJ.

Compatibility and Miscibility Seal compatibility Shell Corena Oil S is compatible with allsealing materials commonly used in aircompressors.



Sh Cn oi SLubricant or rotary screw and vane air compressors

…continued


Shell Corena Oil S 46 68

Kinematic Viscosity @ 40°C mm²/s@ 100°C mm²/s

466.9

688.9

Density @ 15°C kg/m³ 868 873



Oxidation Stability delta-CCT % 0.45 —

WaterSeparability @ 54 °C min 15 15



Sh Cn oi aP Advanced synthetic lubricant or reciprocating air compressors

ShellCorenaOilAPisanadvancedreciprocatingaircompressorlubricantand is based on specially selected synthetic ester fuids. It incorporates thelatest additive technology to provide outstanding perormance.

Perormance Features• Outstandingperformance

Developed specically or heavy dutyreciprocating air compressors. Thisincludes reciprocating air compressorssubjected to overloading, intermittentor continuous operation. Shell CorenaOil AP is designed to provide sae,reliable and eective lubrication or

extended service periods where mineralcompressor lubricants are unsatisactory.

• ExtendedserviceintervalsThe extreme low tendency or depositbuild-up ensures continued highcompressor perormance over longperiods. It enables the normal valvemaintenance period, typically between250 and 1000 hours o operation usingconventional mineral oils, to be extendedto 2000, or even 4000 hours.

• SafetyforairlinesThe absence o deposit ormation has avery important saety-related benet. Indischarge air-lines, the combination o rust particles, dispersed in carbonaceousdeposits, coupled with heat rom recentlycompressed air, can cause an exothermicreaction leading to the possibility o resand explosion. Shell Corena Oil AP helps tominimise the likelihood o this danger arising.

• ExcellentrustingandwearprotectionEectively protects all metal suraces romcorrosion. Protects all sensitive machineryparts, e.g. gears, screws, bearings, rom wearto help and prolong the service intervals.

• ExcellentoxidationresistanceResistant to the ormation o carbondeposits and lacquer on valves andpiston crowns, caused by the by-productso corrosion such as erric oxides andhydroxides, at high working temperatures

and pressures. Such deposits can causeserious damage, lower compressoreciency and increase maintenance costs.

• ExcellentwaterseparationpropertiesSeparates readily rom water preventingaccelerated corrosion and acilitatingseparation rom condensate.

Applications• Reciprocatingaircompressors

All industrial reciprocating air compressors,in particular up to and above air discharge

temperatures o 220°C with continuoushigh delivery pressures.

• BreathingaircompressorsShell Corena Oil AP may be used in breathingair compressors, provided subsidiaryclean-up apparatus is used to ensure thatthe air produced is t or breathing.

Advice on applications not covered inthis handbook may be obtained rom your Shell representative.

Specications,ApprovalsandRecommendationsDIN51506VDL

ISO/DP6521-L-DAB–mediumduty

ISO 6743-3:2003 DAB – severe duty

EN 12021

Compatibility and Miscibility Seal compatibility Shell Corena Oil AP, in common with otherester-based lubricants, is not compatible withall seal materials, and some older compressorsmay need to have the seals changed beorethey can be run on the new grades.



Sh Cn oi aP Advanced synthetic lubricant or reciprocating air compressors

CompatibilityGuide

AcceptableHigh nitrile content

(SE85)>36% acrylonitrile

MajorityAcceptableMedium nitrile content

(SE70)30 - 36% acrylonitrile

Not Recommended Low nitrile content <30% acrylonitrile

Shell Corena Oil AP is miscible with mineral oils, although dilution with mineral lubricants willmarkedly reduce its perormance.


ShellCorenaOilAP 68 100


688.5

10010.2

Density @ 15°C kg/m³ 990 988


Pour Point °C -51 -39SulphatedAsh %m <0.02

RustPreventionProperties(steel) Pass

Copper Corrosion 1b

WaterSeparability @ 54°C min@ 82°C min

30–

–25

…continued



Sh Cn oi PHigh perormance lubricant or reciprocating air compressors

Shell Corena Oil P is a premium quality reciprocating air compressorlubricant. It is based on a blend o specially selected base oils toprovide a level o perormance approaching that o synthetic oils.

Perormance Features• Prolongedserviceintervals

Allows the service interval between valveand piston maintenance to be extendedover normal service practices due to lowdeposits orming tendencies. Compressorscan be kept in service or much longerperiods, operating at a consistently highlevel o eciency.

• SafetyforairlinesIn discharge air-lines, the combination o rust particles, dispersed in carbonaceousdeposits, coupled with heat rom recentlycompressed air, can cause an exothermicreaction leading to the possibility o resand explosion. Shell Corena Oil P helps tominimise the likelihood o this danger arising.

• VerygoodoxidationresistanceResistant to the ormation o carbon

deposits and lacquer on valves andpiston crowns, caused by the by-productso corrosion, such as erric oxides andhydroxides, at high working temperaturesand pressures. Such deposits can causeserious damage, lower compressoreciency and increase maintenance costs.

• VerygoodrustingandwearprotectionEectively protects all metal suraces romcorrosion. Protects all sensitive machineryparts, e.g. housings, valves, bearings, rom

wear to help prolong the service intervals.• Verygoodairreleaseandanti-foamproperties

The careul choice o additives ensuresrapid air release without excessive oaming.

• VerygoodwaterseparationpropertiesShell Corena Oil P separates readilyrom water allowing excess water to bedrained rom the oil circulation system, thuspreventing accelerated corrosion and areduction in lubrication eciency. This also

helps to separate oil rom condensate inoil/waterseparatorsanddrierunits.

Applications• Reciprocatingaircompressors

Industrial reciprocating air compressorsoperating with air discharge temperatureso up to 220°C.

• BreathingaircompressorsShell Corena Oil P may be used in breathingair compressors, provided subsidiary

clean-up apparatus is used to ensure thatthe air produced is t or breathing. ShellCorena Oil P 150 is approved or use inBauer breathing air compressors.


Specications,ApprovalsandRecommendationsDIN51506VDL

ISO 6743-3:2003 DAA Normal Duty

Shell Corena Oil P 150 is approvedby Bauer and is included in the ‘Bauerreerence oil list or breathing air compressorlubricants’.

Compatibility and Miscibility Seal compatibility Shell Corena Oil P is compatible with allsealing materials commonly used in air

compressors.



Sh Cn oi P …continued

High perormance lubricant or reciprocating air compressors


Shell Corena Oil P 68 100 150


687.8

1009.2

15512.1

Density @ 15°C kg/m³ 883 899 902



Neutralisation Value mg KOH/g 0.3

SulphatedAsh %m 0.06

Oxidation Stability delta-CCR %m 1.8 2 2.3Properties o the distillation residue 20%Carbon residue (CCR) %mKinematic Viscosity @ 40°C mm²/s

0.3100

0.3160

0.3280

Rust Prevention (steel) degree Pass

WaterSeparability @ 54°C min@ 82°C min

30–

–20

…continued



Sh Tub ois THigh quality industrial steam and gas turbine oil

Shell Turbo Oil T has long been regarded as the industry standard turbine oil.Building on this reputation, Shell Turbo T oils have been developed to meet the demands o the most modern non-geared steam turbine systems and

light duty gas turbines. Shell Turbo T oils are ormulated rom high quality hydrotreated base oils and a combination o zinc-ree additives that provideexcellent oxidative stability, protection against rust and corrosion, low oamingand excellent demulsibility.

Perormance Features• Strongcontrolofoxidation

The use o inherently oxidatively stablebase oils together with an eective

inhibitor package provides highresistance to oxidative degradation.The result is extended oil lie, minimisingthe ormation o aggressive corrosiveacids, deposits and sludge, helpingto reduce your operating costs.

• HighresistancetofoamingandrapidairreleaseThe oils are ormulated with a non-silicone anti-oam additive, which generallycontrols oam ormation. This eature

coupled with ast air-release rom thelubricant reduces the possibility o problemssuch as pump cavitation, excessive wear andpremature oil oxidation, helping to give you increased system reliability.

• Positivewater-sheddingpropertiesRobust demulsibility control such thatexcess water, common-place in steamturbines, can be drained easily rom thelubrication system, minimising corrosionand premature wear and lowering the risk

o unplanned maintenance.• Excellentrustandcorrosionprotection

Helps prevent the ormation o rustand guards against onset o corrosionensuring protection or equipmentollowing exposure to humidity or waterduring operation and during shut-downs,minimising maintenance.

• ResistanttoreactionwithammoniaThe use o highly rened base oils andspecic additives, resistant to attack byammonia, minimises the possibility o damagingoilsoluble/insolubleammonia

compounds being ormed in the lubricant.Shell Turbo Oils T mitigates the ormationo these deposits, which could impair thereliable operation o bearings and sealoil systems.

ApplicationsShell Turbo T oils are available in ISOgrades 32, 46, 68 and 100 suited orapplication in the ollowing areas:

•Non-gearedindustrialsteamturbines•Non-gearedlightdutygasturbines•Waterturbinelubrication•Compressorapplications•Numerousapplicationswherestrong

control over rust and oxidation is required.



Sh Tub ois THigh quality industrial steam and gas turbine oil


Shell Turbo Oils T 32 46 68

ISOViscosityGrade 32 46 68

Viscosity @ 40°C cSt

@ 100°C cSt

32

5.2

46

6.6

68

8.5Colour <0.5 <0.5 <0.5

Pour Point °C <–12 <–12 –9

Flash Point (COC) °C >215 220 240

TotalAcidNumber mg KOH/g 0.05 0.05 0.05

Foaming ml/mlSequence ISequence IISequence III

30/Nil20/Nil30/Nil

30/Nil20/Nil30/Nil

30/Nil20/Nil30/Nil

AirRelease min 2 4 6 WaterDemulsibility min 15 15 20

Steam Demulsibility secs 150 153 183

Copper Corrosion 100ºC/3hr 1B 1B 1B

Rust Controlater water washing

Pass Pass Pass

FZG, Fail Load Stage 6 7 7

Oxidation Control Tests-A) TOST Lie modied hr

B) TOST 1000hr Sludge mgC) RPVOT min

>10,000

30>950

>10,000

30>950

>10,000

30>800

Specications,ApprovalsandRecommendationThe perormance o new Shell Turbo T oilsmeets or exceeds a number o major steamand gas turbine manuacturer lubricantspecications including:

•GeneralElectricGEK28143b–TypeI (ISO32),GEK28143b–TypeII

(ISO 46), 46506E.•Siemens-Westinghouse

21T0591 and 55125Z3

•DIN51515part1and2•ISO8068•SolarES9-224U,classII

•GECAlstomNBAP50001

•JISK2213Type2•BS489-1999•ASTMD4304,TypeI•Siemens/MannesmannDemag

800037 98

ApprovedbyOEMagainst:•SiemensTLV901304•AlstomHTGD90117 •ManTurboSP079984D0000E99

•CincinnatiApprovals:P-38:TurboT32;P-55:TurboT46;P-54:TurboT68

…continued



Sh Tub oi CCPremium quality industrial gas, steam and combined cycle turbine oil

Shell Turbo Oil CC has been developed to meet the severe demands imposedby modern, heavy duty turbine applications, exceeding a number o majorgasandsteammanufacturerslubricantspecications.Apatented,metal

ree additive technology, ensures that this product oers substantially improved perormance over conventional turbine oils. Its unique combinationo excellent oxidative stability, sludge control and surace properties makeTurbo CC the rst choice lubricant or emerging combined cycle turbinetechnology, as well as existing gas and steam turbine plants.

Perormance Features• Superioroxidationresistance

High temperatures and extended oil drainintervals demand superior oxidationproperties o the oil. Shell Turbo CC’sexcellent oxidative stability helps reducethe ormation o sludge and other harmuloxidation products, contributing to extendedoil lie, less maintenance and less downtime.

• OutstandingthermalresistanceModernturbinesimposehighthermalstresson the oil, increasing the risk o ailures.Shell Turbo Oil CC is specially designed to

cope with these conditions. Its outstandingthermal stability, coupled with resistanceto ormation o lacquer, helps reduce thepossibility o unplanned outages.

• RapidairreleaseandhighresistancetooamingHigh oil fows contribute to the possibilityo entrapped air, which can lead to pumpcavitation, premature oil oxidation andexcessive wear. Shell Turbo Oil CC exhibitsexcellent surace properties with minimal

oam ormation and rapid air-release,which minimises air entrapment, reducingthese eects o high oil fows to a minimum.

• Excellentwater-sheddingpropertiesWater contamination is common placein steam turbines, causing corrosion andaecting bearing lubrication. Becauseo Shell Turbo Oil CC’s outstandingdemulsibility, water can be drainedeasily rom the lubrication system,protecting the installation against

corrosion and premature wear.

• Goodloadcarryingcapacity Help to reduce excessive gear toothand turbine component wear making it

suitable or use in turbines with highlyloaded gears. Helps minimise downtimeand maintenance costs.

Applications•Powergenerationcombinedcycle

turbines•Industrialsteamturbines•Industrialgasturbines

Specications,ApprovalsandRecommendationsShell Turbo Oil CC exceeds a number o major gas and steam turbine manuacturers'lubricant specications including:

•GeneralElectricGEK28143A, GEK32568F,GEK46506E,GEK 101941A,GEK107395A

•Siemens-Westinghouse21T0591and55125Z3

•SolarES9-224,classII,•DIN51515Part1L-TDandPart2L-TG•ISO8068L-TGB&L-TGSB•GECAlstomNBAP50001A •JISK-2213Type2•BS489-1999•Siemens/Mannesmann

Demag 800 037 98 TD/32/TD46•ASTMD4304-06A •TypeI,II,III

ApprovedbyOEMagainst:•SiemensTLV901304• Alstom HTGD 90 117



Sh Tub oi CCPremium quality industrial gas, steam and combined cycle turbine oil


Shell Turbo Oil CC 32 46 Viscosity @ 40°C cSt

@ 100°C cSt32

5.45466.9




TotalAcidNumber mg KOH/g 0.16 0.16

Foaming Sequence I ml/ml

Sequence II ml/mlSequence III ml/ml

10/Nil

20/Nil10/Nil

10/Nil

20/Nil10/Nil

AirRelease min 4 4

WaterDemulsibility min 15 15

Rust Control (ater water washing)

Pass Pass

LoadCarryingCapacity- (FZG) load stage ail 9 min 9 min

Oxidation Control Tests-A) TOST Lie

B) RPVOTC) FTM-791b-5308TAN Increase mg KOH/gViscosity Increase @ 40°C %Sludge ormation mg

>10,000*

>1,300

+0.6+8.098

>10,000*

>1,300

+0.6+8.098

…continued



Sh Tub oi gT 32High perormance industrial gas turbine lubricant

ShellTurboOilGT32hasbeendevelopedforthemostsevereoperatingconditions imposed by modern, heavy duty industrial gas turbines.

Perormance Features• Outstandingoxidationstability

The lubricant’s service lie depends, toa great extent, on its oxidative stability.Excellent results in both the ‘hot oxidationtest’(FTM5308)andthe‘TOST’lifetest(ASTM-D943)clearlydemonstrateShellTurbo Oil GT 32’s potential or extendedservice lie compared to conventionalmineral oil technology.

• Excellentthermalstability Higher bearing temperatures which areparticularlysevereduringstop/startcycling conditions, may lead to bearingdeposits and the ormation o harmulsludge in the system which subsequentlymay result in expensive ‘downtime’ andreduce service lie o system components.Shell Turbo Oil GT 32 is ormulated togive greater protection against thermaldegradation and may hence signicantly

contribute to lower operating andmaintenance costs.

• ExcellentairreleasecharacteristicsEective air release with a minimum o oaming tendency as required by moderngas turbines.

Applications• Powerandindustrialheavydutygasturbines

Shell Turbo Oil GT 32 is used as lubricatingoil or main shat bearings and mechanicalgears as well as governor oil in the turbinecontrol valves in modern gas turbines.

• FurtherindustrialapplicationsShell Turbo Oil GT 32 may also be usedor other industrial applications requiring

a high perormance gas turbine oil, likelubrication o turbo compressors

Advice on applications not covered in thishandbook may be obtained rom your ShellRepresentative.

Specications,ApprovalsandRecommendationsShell Turbo Oil GT 32 exceeds thespecication requirements o a numbero major turbine manuacturers including:

• DIN51515-1,51515-2

• SIEMENSTLV901304

• GEK32568F,GEK107395a

• GEK28143B–TypeI(ISO32)

• GEK28143B–TypeII(ISO46)

• ALSTOMHTGD90-117

• ALSTOM/ABBHTGD90-117T

• ALSTOM4304-06ATypeIII

• SOLARES9-224V



Sh Tub oi gT 32High perormance industrial gas turbine lubricant


ShellTurboOilGT 32


31.45.78

Viscosity Index >125

Density @ 15°C kg/m³ 0.844


Pour Point °C –15

Neutralisation Value mg KOH/g 0.10

AirReleaseBehaviour @ 50°C min 2

Copper Corrosion (3h/100°C) 1b

Rust-preventing Properties No Rust

Oxidation Stability RPVOT minutesModied RPVOT %TOST lietime hTOST 1000 hrs sludge mg/Kg

>1000>95%>8000

<40

Oxidation Test 175°C/72 hSludge content mgViscosity change %

52+5

* 12,000 hrs i test allowed to run past usual end point o 10,000 hrs until acid number o 2.0 mg KOH/g reached.

…continued



Sh Tub oi JPremium industrial turbine oil

Shell Turbo Oil J has been specially ormulated to satisy the demandingrequirementsoftheMHI(MitsubishiHeavyIndustry)non-gearedsteamandgas turbines.

This is based on a blend o specially chosen high quality hydrotreated baseoils with selected additives to enhance their rust and oxidation properties.

Perormance Features• Goodthermalandoxidationstability

Helps resist the ormation o sludge andotherharmfulproductsofoxidation.Longoil lie, perormance proved over many years in service.

• ExcellentcorrosionprotectionHigh level o corrosion protectiono all metal suraces.

• Excellentoil/waterseparationpropertiesEasy drainage o excess water romlubrication systems.

• GoodairreleasecharacteristicsEective air release without excessiveoaming.

• ReliableperformanceinMHIturbinesShell Turbo Oil J meets the requirementsofMHIturbinesandhasbeensuccessfullytestedintheMHIin-housedryTOSTtest.

ShellTurboOilJisapprovedbyMHIagainst their specications Turbine OilType2(additive)MS04-MA-CL001 (R-2)andMS04-MA-CL002(R-2).

Applications• PowergenerationMHIturbines.

Shell Turbo Oil J may also be used or otherindustrial applications requiring high qualityrust and oxidation (R & O) inhibited oils,which separate easily rom water.




Shell Turbo Oil J Units Methods Typical

Viscosity @ 40°C cSt ASTM D445 32

Viscosity @ 100°C cSt ASTM D445 5.3


Colour — ASTM D1500 L0.5

Pour Point °C ASTM D97 -18

Flash Point – COC °C ASTM D92 222

TotalAcidNumber mg KOH/g ASTM D974 0.05

Foaming ml/ml ASTM D892 —

Sequence I ml/ml — 30/Nil

Sequence II ml/ml — 20/Nil

Sequence III ml/ml — 30/Nil

WaterSeparability@54°C ml (min) ASTM D1401 40-40-0(10)

AirRelease min ASTM D3427 <4

Copper Corrosion 100°C/3hr — ASTM D130 1b

Rust Control — ASTM D665B Pass

Oxidation Control Tests — A)TOSTLife hr ASTM D943 >8000

B)DryTOST — MHI method Pass

C)RPVOT min ASTM D2272 >950

Sh Tub oi JPremium industrial turbine oil

…continued



Sh Vvt oi J 460Compounded steam cylinder oil

Shell Valvata Oil J 460 is a quality rened, high viscosity mineral oilscompounded with a small percentage o atty oils. They are used, primarily,or the lubrication o steam cylinders working under high temperature,

high pressure conditions, where low carbon ormation and ‘steam washing’are important considerations. They atomise more easily and with steamo moderate superheat and produce more tenacious lubricating lms than‘straight’ grades o the same viscosity.

Perormance Features• Goodthermalresistanceandoxidation

stability Possess low volatility and a natural

resistance to the ormation o gummyor carbonaceous deposits in hightemperature conditions.

• TenaciouslubricatingoillmProvides eective lubrication andcorrosion protection even when subjectedto heavy steam-washing conditions.

Applications• Steamcylinderlubrication

• Lowspeedenclosedgears

• Certainwormgears


Shell Valvata Oil J 460


46031.5

Viscosity Index 99



Pour Point °C -6



Sh Vvt oi 1000Steam cylinder oils

Shell Valvata Oil 1000 is a rened high viscosity mineral oil blendedprimarily or the lubrication o steam cylinders working under hightemperature, high pressure conditions and where low carbon ormation is an

important actor.

Perormance Features• Goodthermalresistanceandoxidationstability

Possess low volatility and a naturalresistance to the ormation o gummyor carbonaceous deposits in hightemperature conditions.

• Excellentwaterseparation

Particularly suitable or use inapplications where separation o theoil rom the condensate is required

Applications•Steamcylinderlubrication•Industrialgearswheretheuseof

high viscosity ‘straight’ grades arerecommended

•Lowspeedenclosedgears


Shell Valvata Oil 1000


100040.6

Viscosity Index 70Density @ 15°C kg/m3 929


Pour Point °C –6



Sh Cvus oisRerigerator compressor lubricant

Shell Clavus Oils are high quality, hydrotreated naphthenic mineral oils without additives. Specic selection o the base oil gives a range o productsspecially suited or the ecient lubrication o rerigerator compressors.

Perormance Features• Highqualitybaseoils

Shell Clavus Oils are high quality,naphthenic mineral oils without additives.

• Verygoodstability The specic selection o the base oilsprovides in very good chemical stabilityin contact with ammonia as rerigerant,very good oxidative stability and in good

thermal stability.• Goodcleanliness

Formulated to reduce the build up o sludge and deposits.

• Goodlubricity Good lubrication properties and goodlow temperature fuidity.

Applications• Refrigeratorcompressors

Shell Clavus Oils are designed or thelubrication o compressors with ammonia(R717) as rerigerant. It can also beused when hydrocarbon (e.g. R600a)are the rerigerant. It may be used withhalogenated hydrocarbon (R12, R22) i Shell Clavus Oil G is not available.

For all rerigeration and air-conditioningapplications: domestic, commercial andindustrial systems with high, moderate orlow evaporation temperatures.

• GenerallubricationApart rom the application in rerigeratorsShell Clavus Oils can also be used orgeneral lubrication at low temperatures.


Specications,ApprovalsandRecommendationsShell Clavus meets the requirements o DIN51503KAA,KCandKE.


Shell Clavus Oil 15 46 68

Rerigerator Oil-group KAA, KC, KEKinematic Viscosity @ 40°C mm²/s

@ 100°C mm²/s153.1

465.6

687

Density @ 15°C kg/m³ 886 897 902



Fluidity in U-tube °C –38 –23 –21

Neutralisation Number mg KOH/g <0.04 <0.04 <0.04

Saponifcation Number mg KOH/g <0.08 <0.08 <0.08



Sh Cvus oi gRerigerator compressor lubricant

ShellClavusOilGisahighquality,hydrotreatednaphthenicmineraloil without additives. Specic selection o the base oil and advanced reningtechniques give a product specially suited or the ecient lubrication o

rerigeration compressors.

Perormance Features• Highqualitybaseoils

Shell Clavus Oil G is high quality,hydrotreated naphthenic mineral oilswithout additives.

• Excellentstability The specic selection o base oils andadvanced rening techniques ensure

excellent chemical stability in contact withrerigerants and very good thermal stability.

• VerygoodlowtemperaturepropertiesGood lubricating properties and verygood low temperature fuidity.


Shell Clavus Oil G is designed orthe lubrication o compressors usinghalogenated hydrocarbons as thererigerant (R12, R22). It is also suitableor use with hydrocarbon rerigerants(e.g. R600a). For all rerigeration and

air-conditioning applications: domestic,commercial and industrial systems withhigh, moderate or low evaporationtemperatures.

• Ammoniaasrefrigerant Shell Clavus Oil G should not be used inammonia systems with low evaporationtemperatures when it cannot be guaranteedthat the rerigerant system is airtight.

Advice on applications not covered in thishandbook may be obtained rom your

Shell representative.

Specications,ApprovalsandRecommendationsShell Clavus Oil G meets the requirementsofDIN51503KC,KAAandKE.Typical Physical Characteristics

ShellClavusOilG 68

RefrigeratorOilGroup KAA, KC, KE

Kinematic Viscosity @ 40°C mm²/s

@ 100°C mm²/s

68

6.9Density @ 15°C kg/m³ 906



Fluidity in U-tube °C –25

Floc Point R 12 °C <–50

Neutralisation number mg KOH/g(water-soluble acids) mg KOH/g

Neutral<0.04

Saponication Number mg KOH/g <0.08

Insoluble in R 12 @ -30°C M-% <0.02Stability with rerigerants R 12 h

R 22 h>96>96



Sh Cvus oi SPSynthetic rerigerator compressor lubricant

Shell Clavus Oil SP is a synthetic lubricant based on polyalphaolenes –PAOs.Theyareparticularlyrecommendedforrefrigeratorcompressorsoperating with ammonia as rerigerant.

Perormance Features• Fullysyntheticformulation

Shell Clavus Oil SP is a high-techsynthetic rerigerator oil based on PAOs(polyalphaolenes).

• Outstandingstability It has excellent high temperature andoxidation stability compared to mineral

oil. Shell Clavus Oil SP is a able to copewith the severe conditions given o anammonia system running below –33°Cevaporation temperature.

• ExcellentlowandhightemperatureperormanceBecause o it’s excellent low temperatureproperties Shell Clavus Oil SP canbe used in applications with very lowevaporation temperatures. It acilitates arapid separation rom the rerigerant in

the oil separator. In compressors runningat very high oil temperatures it’s lowvolatility provides very good viscositystability and low oil consumption.

• ExcellentcleanlinessShell Clavus Oil SP provides excellentcontrol o deposit and sludge ormation,particularly when used with ammonia.

• Verygoodcompatibility Shell Clavus Oil SP is compatible with

all sealing materials commonly used inammoniaandCFC/HCFCsystems. It is completely miscible with mineral oil.


Shell Clavus Oil SP is recommended oruse in open-, semi-open- and hermeticcompressors in domestic, commercialand industrial rerigeration systems.It can be used in both screw andreciprocating compressor types. ShellClavus Oil SP is designed or applicationwith ammonia (R717) where it oers anexcellent perormance, even under hightemperatures or below -33°C evaporationtemperature.

• OtherrefrigerantsthanammoniaShell Clavus Oil SP is also ully suitableor use with halogenated rerigerants(CFC, HCFC).

Advice on applications not covered in thishandbook may be obtained rom your Shell

representative

Specications,ApprovalsandRecommendationsShell Clavus Oil SP meets the requirementsofDIN51503,KAAandKC.



Sh Cvus oi SPSynthetic rerigerator compressor lubricant


Shell Clavus Oil SP 68

RefrigeratorOilGroup KAA, KC


659.6

Density @ 15°C kg/m³ 838



Neutralisationnumber(s) mg KOH/g <0.04

Floc Point R 12 °C <-60Evaporationloss m-% <0.2

Stability with Rerigerants R 12 h >96

Miscibility with Rerigerant R 22Miscible over the

whole range o typicalrerigeration temperatures.

…continued



Sh Cvus oi aBSynthetic rerigerator compressor lubricant

ShellClavusOilsABaresyntheticlubricantsbasedonalkylatedbenzenes.They are particularly recommended or rerigerator compressors operating

with ammonia and HCFC as rerigerant.


Shell Clavus Oil AB is a high-tech syntheticrerigerator oil based on alkyl benzene.

• Outstandingstability It has excellent high temperature andoxidation stability compared to mineraloil. Shell Clavus Oil AB is able to copeeven with the severe conditions ound with

ammonia rerigeration systems where theevaporator temperature is below -33°C.

• ExcellentcleanlinessShell Clavis Oil AB is designed toprovide excellent control o deposit andsludge ormulation, particularly whenused with ammonia. Oil drain intervalscan be extended compared to mineral oil.

• Excellentcompatibility Shell Clavus Oil AB is compatible withcommonly used sealing materials. It iscompletely miscible with mineral oil.

• Verygoodmiscibility When CFC or HCFC is the rerigerantShell Clavus Oil AB oers good lowtemperature miscibility compared tomineral oils. This enables sae operation o plants with low evaporation temperatures.


Shell Clavus Oil AB is recommended oruse in open-, semi-open and hermeticcompressors in domestic, commercialand industrial rerigeration systems. It canbe used in both screw and reciprocatingcompressor types. Shell Clavus Oil AB isdesigned or application with ammonia(R717) where it oers an excellent

perormance, even under high temperaturesor below -33°C evaporation temperature.

• OtherrefrigerantsthanammoniaShell Clavus Oil AB is also ully suitableor use with halogenated rerigerants(CFC, HCFC). It may also be used in systemswhere hydrocarbon (e.g. R600a) is therefrigerantandwiththerefrigerantR402A/B).

Advice on applications not covered in thishandbook may be obtained rom yourShell representative.

Specications,ApprovalsandRecommendationsShell Clavus Oil AB meets the requirementsofDIN51503,KAAandKC.

Health and Saety Guidance on health and saety are availableontheappropriateMaterialSafetyDataSheet which can be obtained rom your

Shell representative.

ProtecttheEnvironment Take used oil to an authorised collection point.Do not discharge into drains, soil or water.



Sh Cvus oi aBSynthetic rerigerator compressor lubricant

…continued


ShellClavusOilAB 68

RefrigeratorOilGroup DIN 51503 KAA, KC

Kinematic Viscosity @ 40°C mm²/s ASTM D445@ 100°C mm²/s ASTM D445

686.2

Density @ 15°Ckg/m³ ASTM D1298 871

Flash Point (COC) °C DIN ISO 2592 190

Pour Point °C DIN ISO 3016 –39

Neutralisation number mg KOH/g DIN 51558-3 <0.04

Saponication Number mg KOH/g DIN 51559-1 <0.08

Floc Point R12 °C DIN 51351 <60

Stability with rerigerants h DIN 51593 >96

Miscibility with rerigerantsMiscible over the whole rangeo typical rerigeration tempera-

tures



Sh Cvus oi SD 22-12Semi-synthetic rerigerator compressor lubricant

Shell Clavus Oil SD 22-12 is a special duty rerigerator compressor lubricant based on a blend o alkylated benzene and naphthenic mineral oil. It hasa very good miscibility with rerigerants which have only limited miscibility

with conventional mineral oils.

Perormance Features• Semi-syntheticformulation

Shell Clavus Oil SD 2212 is a specialduty rerigeration compressor oilcomposed o a synthetic base oil andnaphthenic mineral oil without additives.

• Excellentstability

It provides excellent resistance againstrapid ageing due to its very good thermaland chemical stability in contact withrerigerants.

• VerygoodlowtemperaturepropertiesThe special semi-synthetic blend o ShellClavus Oil SD 22-12 provides very good lowtemperature fuidity and good lubricatingproperties.

• Verygoodmiscibility Shell Clavus Oil SD 22-12 has very goodmiscibility with rerigerants which haveonly limited miscibility with conventionalmineral oils.


Shell Clavus Oil SD 22-12 isrecommended or the lubrication o open,semi-open and hermetic compressorsin domestic, commercial and industrialrerigeration systems with halogenatedhydrocarbons (CFC, HCFC).

• SpecialdutysystemsDue to its superior miscibility it isparticularly recommended or use inrerigeration systems operated with HCFC(R 22, R 502, R 13B1) etc., preerablyat low evaporation temperatures and insystems without oil separator.

Shell Clavus Oil SD 2212 has beenused eectively in rerigeration systemsoperated with ternary blends based

on R 22 like R 401A, R 401B, R 402A,R 402B and R 403A, R403B.


Specications,ApprovalsandRecommendationsShell Clavus Oil SD 22-12 meets therequirementsofDIN51503KCandKAA.

Compatibility and Miscibility Shell Clavus Oil SD 22-12 is ully misciblewith naphthenic mineral oils.



Sh Cvus oi SD 22-12Semi-synthetic rerigerator compressor lubricant


Shell Clavus Oil SD 22-12

ViscosityGrade 32, (46)

RefrigeratorOilGroup KC


384.9




Fluidity in U-tube °C –27Neutralisation Number mg KOH/g <0.04

Saponication Number mg KOH/g <0.08

Insolubles in R 12 @ -30°C m-%m-%@ -40°C m-%m-%

<0.02<0.07

Floc Point R 12 °C <-60

Stability with Rerigerants (Philipp-Test)R 12 hR 22 h

>96>96

Rerigerant Miscibility (R 11, R 12, R 113)

Miscible over the whole range o typ.rerigeration temp.

(R 13B1) Completely miscible down to –70°C

(R 114) Completely miscible down to -65°C

R 22 (R 500, R 502) Limited miscibility

R 401A, R 401B, R 402A, R 402B, R 403 Limited miscibility

…continued



Sh Cvus oi r Synthetic rerigerator compressor lubricant

Shell Clavus Oil R is a synthetic lubricant with a polyolester base fuid.This lubricant has been developed or use with R134a and otherenvironmentally acceptable HFC rerigerants.


Shell Clavus Oil R is a high-tech syntheticrerigerator oil based on polyolester fuids.

• Excellentstability Shell Clavus Oil R has excellent thermaland oxidation stability. This results in ahigh perormance level o the oil overa long period o time.

• Verygoodsolubility Very good solubility, particularly withR134a, R23 and comparable rerigerants,as well as with blends o those rerigerants.

• Goodanti-wearpropertiesHelps to minimise wear in bearingsand pistons, the most critical partso a reciprocating type compressor.

• Goodcompatibility Shell Clavus Oil R is compatible

with elastomers commonly usedin rerigeration systems.


Shell Clavus Oil R is recommended oruse in open-, semi-open and hermeticcompressors operating with rerigerantssuch as R 134a, R 23, R 404A, R407C, R507 and other blends o HFC-rerigerants.

• Refrigeratorplantdesign

For applications o rerigeration andair-conditioning such as: industrial,rerigeration, rerigeration systems orood storage, mobile and stationaryair-conditioning. When switching tonew rerigerants and rerigerator oils therequirements o the rerigeration systemmanuacturer have to be ollowed.

Advice on applications not covered in thishandbook may be obtained rom yourShell representative.

Specications,ApprovalsandRecommendationsShell Clavus Oil R meets the requirements o DIN51503KD.

Product Handling• Thehygroscopicnatureofthebaseuid

has to be taken into consideration andit is recommended that, when lling thesystem, air contact should be avoided asmuch as possible. Once an oil pack hasbeen opened it must be sealed careullyater use and the remaining contentsshould be used within a ew days.

Health and Saety Guidance on health and saety are availableontheappropriateMaterialSafetyDataSheet which can be obtained rom your Shellrepresentative.

ProtecttheEnvironment Take used oil to an authorised collection point.Do not discharge into drains, soil or water.



Sh Cvus oi r Synthetic rerigerator compressor lubricant

…continued


Shell Clavus Oil R 68

RefrigeratorOilGroup DIN 51503 KD

Kinematic Viscosity @ 40°C mm²/s ASTM D445@ 100°C mm²/s ASTM D445

668,8

Density @ 15°C kg/m³ ASTM D1298 991

Flash Point (COC) °C DIN ISO 2592 >230

Pour Point °C DIN ISO 3016 –42

TAN(pH=11,0) mg KOH/g ASTM-D 664-97 mod. <0,06

Floc-point with R 134 °C DIN 51351 <–30

Floc-point with R 13 °C DIN 51351 <–50

RefrigerantStability(250°C)withR134 h DIN 51593 >96

RefrigerantStability(250°C)withR14 h DIN 51593 >96

Miscibility with R 134a 2% oil °C –54/98

Miscibility with R 134a 20% oil °C –34/94

Miscibility with R 12 °C <-60/>+100



Sh Cssid fuid glGear lubricants or use in ood manuacturing equipment

ShellCassidaFluidGLarehighperformance,anti-weargearoilsspeciallydeveloped or the lubrication o enclosed gears in ood and beverageprocessing machinery. They are based on a careul blend o synthetic

fuids and selected additives chosen or their ability to meet the stringent requirements o the ood industry.They are based on a careul blend o synthetic fuids and selected additiveschosen or their ability to meet the stringent requirements o the ood andbeverage industry.CertiedbyNSFforISO21469andregisteredbyNSF(ClassH1)foruse

where there is potential or incidental ood contact. Products contain only substances permitted under US 21 CFR 178.3570, 178.3620 and 182 or use

in lubricants with incidental ood contact.

Perormance Features• Helpsresisttheformationofharmful

products o oxidation even at elevatedtemperatures.

• Syntheticbaseoilhasanabilitytoprovide superior lubrication under typicaloperating conditions.

• ExcellentEPpropertiesmakeShellCassida

FluidGLsuitableforsteel-on-steelandwormand phosphor-bronze wheel applications.

• Neutralodourandtaste.

• Highviscosityindexresultinginminimumvariation o viscosity with change intemperature.

Applications• Lubricationofenclosedgearboxesused

in the ood industry.

• Alsointendedforuseinequipmentmanuacturing ood packaging

Specications,ApprovalsandRecommendations• NSFH1

• Kosher

• Halal

• L-CKD

• ISO/DP6743/6

• DIN51517CLP• DIN51506VBL(GL150,220)

• DIN51506VCL(GL150)

This is an ongoing process, please contact your local Shell company or any updates.

• DavidBrown:ShellCassidaGL460 or worm gears.

• Lenze

• GetriebebauNord:ShellCassidaGL220

• Krones

• SEW(GL220forhelicalunitsand GL460forwormgearunits).

• Bonglioli(forparallelshaftandhelical in-linereducers;CassidaGL460for wormorworm/screwgears).

• FMCcanseamers(viscosityfordifferentmodelsaccordingtoOEMspecication).

• FAG

• Buehler

• WestfaliaFoodTec(CassidaGL220)



Sh Cssid fuid glGear lubricants or use in ood manuacturing equipment


ShellCassidaFluidGL 220 460

NSF Registration No. 92535 92537

Colour Colourless, pale yellow

Density @ 15°C kg/m3 847 855

Flash Point °C 276 270



22025.0

46043.8


Compatibility and Miscibility Compatible with the elastomers, gaskets,seals and paints normally used in oodmachinery lubrication systems.

AdditionalInformationSynthtic ubicnt• Donotcontainanynaturalproducts

derived rom animals, nuts or geneticallymodiedorganisms(GMO).

• Suitableforusewherevegetarianand‘nut-ree’ ood is prepared.

• Biostatic;donotpromotethegrowth o bacteria or ungal organisms.

• Doesnotcontainanyallergenicorintolerance-inducing substances asspecied in Annex IIIa o ECDirective203/98/EC.

Handling and StorageAll ood grade lubricants, such as ShellCassidaFluidGL,shouldbestoredseparately, out o direct sunlight or otherheat sources, rom other lubricants, chemicalsubstances and oodstus. Provided thatthe product has been stored under theseconditions we recommend that the productbe used within ve years rom the dateo manuacture. Consult your local Shellcompany or details.

AcceptforusenewShellCassidaFluidGLonly i the manuacturer’s seal is intact on thepackaging. Beore opening the pack ensurethe area around the closure is clean. It isrecommended that it be cleaned with ShellCassidaFluidPLand/orpotablewaterandthen dried with a clean cloth beore opening.

Record the date the seal was broken. Toprevent product contamination, alwaysclose the package ater use. Upon openinga pack, the product must be used withintwo years (or within ve years o date o manuacture, whichever is sooner).

…continued



Sh Cssid fuid gleEnhanced perormance gear lubricants or use in ood manuacturing equipment

ShellCassidaFluidGLEarefullysynthetic,highperformance,anti-weargearlubricants which were specically designed or use in the ood and beveragecanning industry. They are based on a careul blend o synthetic fuids and

selected additives chosen or their ability to meet the stringent requirementso the ood and beverage industry.CertiedbyNSFforISO21469andregisteredbyNSF(ClassH1)foruse

where there is potential or incidental ood contact. Products contain only substances permitted under US 21 CFR 178.3570, 178.3620 and 182 or usein lubricants with incidental ood contact.

Perormance Features• Thefullysyntheticbaseuidhasbeenselected or its ability to provide superiorlubrication under variety o applications.

• ShellCassidaFluidGLEarespeciallyormulated to provide excellent lubricationeven when operating in locationswhere it is subject to contamination withwater, juice and ood, which is held insuspension, thus protecting metal suracesrom wear and corrosion.

• Excellentseparationproperties,fromwater,in oil recirculating and ltration systems.


• Goodanti-oxidantproperties.Helpsresistthe ormation o deposits and sludge evenat elevated temperatures resulting in longoil and equipment lie.

Applications• Lubricationofrotarycanseaming

machines equipped with either enclosed(recirculating) and total loss systems.

• Circulatingandbearingoilsystems where contamination with water orood juice can occur, such as citrusjuice extraction machines.


• Kosher

• Halal

• DIN51517CLP


• ApprovedbyAngelusSanitaryCan

Seaming Company or can seamerlubrication. Angelus specicallyrecommendsShellCassidaGLEforuse where H1 ood grade products arerequired. For low speed can seamers, theISO 220 grade is preerred, but or highspeedoperationShellCassidaGLE150should be used.

• ApprovedbyFMCforcanseamerlubrication.

• ApprovedbyFMCCitrusforthe

lubrication o citrus juice extractormachines.

Compatibility and Miscibility Compatible with the elastomers, gaskets,seals and paints, such as polyurethane andtwo part epoxy resin paints, requently usedon machinery and in lubrication systemsemployed in the ood processing industry.



Sh Cssid fuid gleEnhanced perormance gear lubricants or use in ood manuacturing equipment


Synthetic lubricant

• Donotcontainanynaturalproductsderived rom animals, nuts or geneticallymodiedorganisms(GMO).

• Suitableforusewherevegetarianand ‘nut-ree’ ood is prepared.


• Doesnotcontainanyallergenicorintolerance-inducing substances asspecied in Annex IIIa o EC Directive

203/98/EC.

Handling and StorageAll ood grade lubricants, such as ShellCassidaFluidGLE,shouldbestoredseparately, out o direct sunlight or otherheat sources, rom other lubricants, chemicalsubstances and oodstus. Provided thatthe product has been stored under theseconditions we recommend that the productbe used within ve years rom the dateo manuacture. Consult your local Shellcompany or details.

AcceptforusenewShellCassidaFluidGLEonly i the manuacturer’s seal is intact on thepackaging. Beore opening the pack ensurethe area around the closure is clean. It isrecommended that it be cleaned with ShellCassidaFluidPLand/orpotablewaterandthen dried with a clean cloth beore opening.



ShellCassidaFluidGLE 150

NSF Registration No. 119921

Colour Colourless/slight pale


Flash Point °C 250

Pour Point °C -54


15019

Viscosity Index 142

Demulsibility @ 82°C mlater 60 min. No separation

FZG-Test A/8.3/90 ailure load stage >12

…continued



Sh Cssid fuid HfHydraulic uids or ood manuacturing machinery

Shell Cassida Fluid HF are high perormance, anti-wear multi-purposelubricants, specially developed or use in machinery used in the ood andbeverage processing and packaging industry.

They are based on a careul blend o synthetic fuids and selected additiveschosen or their ability to meet the stringent requirements o the ood andbeverage industry.CertiedbyNSFforISO21469andregisteredbyNSF(ClassH1)foruse


Perormance Features• Thebaseuidhasanabilitytoprovide

superior lubrication under the majority o operating conditions

• Goodanti-wearperformanceofferslongand reliable component lie, resulting inecient plant utilisation and thereorelower maintenance costs

• Helpspreventcomponentdamagethrough

excellent water separation properties,which resist ormation o potentiallyharmul emulsions

• Excellentairreleaseandanti-foamcharacteristics help prevent cavitation.

• Helpresisttheformationofharmfulproducts o oxidation, even at elevatedtemperatures, resulting in long oil lie

• Neutralodourandtaste

• Highviscosityindexresultsinminimum

variation o viscosity with change intemperature

• Effectiveprotectionagainstcorrosionofmetal suraces

Applications• Hydraulicsystems

• Hydrostaticgears

• Plainandanti-frictionbearings

• Generalpurposelubricationincluding light duty gearboxes

• Circulatingoilsystems

Recommendations• NSFH1

• Kosher

• Halal

• DIN51524HLP

• DIN51524HVLP(exceptHF15)

• DIN51517CLP(HF100)

• ISO6743/4L-HM(HF15),L-HV



Sh Cssid fuid HfHydraulic uids or ood manuacturing machinery


Shell Cassida Fluid HF 15 32 46 100

NSF Registration No. 92540 92542 92543 92539

Colour Colourless

Density @ 15°C kg/m3 819 832 836 841

Flash Point °C 200 222 248 268

Pour Point °C < -60 -57

Kinematic Viscosity @ 40°C mm2/s@ 100°C mm2/s 153.6 326.1 467.9 10014.1



• Krones

• DavidBrown

• BuehlerUtzwil

• MannesmannRexroth(foraxialpistonpumps)

• FAG

• Ferrum(canseamerShellCassidaOil HF 100)

• FMC(canseamer,viscosityseetoOEMspecication)

• WestfaliaFoodTec• HaweHydraulicpumps

• HoeggerAlpinahydraulicpumps

• PillerIndustrieventilatorenGmbH (Shell Cassida Oil HF 46)

• Poclain-Hydraulics(ShellCassidaOilHF46)

• Grégoire(AKvernelandGroupCompany) or their harvesting machinery

• GEANiroatomisers(ShellCassidaOIlHF32-68)

• StorkFoodandDairySystems (Shell Cassida Oil 15 – 100)

• MitsubishiCaterpillarForkliftEurope



Synthetic lubricant




• Doesnotcontainanyallergenicorintolerance-inducing substances asspecied in Annex IIIa o EC Directive

203/98/EC.

Handling and StorageAll ood grade lubricants, such as ShellCassida Fluid HF, should be stored separately,out o direct sunlight or other heat sources,rom other lubricants, chemical substances andoodstus. Provided that the product has beenstored under these conditions we recommendthat the product be used within ve years romthe date o manuacture. Consult your localShell company or details.

Accept or use new Shell Cassida Fluid HFonly i the manuacturer’s seal is intact on thepackaging. Beore opening the pack ensurethe area around the closure is clean. It isrecommended that it be cleaned with ShellCassidaFluidPLand/orpotablewaterandthen dried with a clean cloth beore opening.

Record the date the seal was broken. Toprevent product contamination, always closethe package ater use. Upon opening a pack,

the product must be used within two years(or within ve years o date o manuacture,whichever is sooner).

…continued



Sh Cssid fuid Cr Compressor lubricant or ood manuacturing machinery

Shell Cassida Fluid CR is a high perormance fuid specially developed oruse in rotary screw and vane air compressors used in the ood and beverageprocessing and packaging industry. It is based on a careul blend o synthetic

fuids and selected additives chosen or their ability to meet the stringent requirements o the ood industry.They are based on a careul blend o synthetic fuids and selected additiveschosen or their ability to meet the stringent requirements o the ood andbeverage industry.CertiedbyNSFforISO21469andregisteredbyNSF(ClassH1)foruse

where there is potential or incidental ood contact. Products contain only substances permitted under US 21 CFR 178.3570, 178.3620 and 182 or use

in lubricants with incidental ood contact.

Perormance Features• Baseuidhasanabilitytoprovide

superior lubrication under the majority o operating conditions

• Verygoodanti-wearperformanceresulting in ecient plant utilisation.

• ShellCassidaFluidCRhasinherentlygood water shedding properties andresistance to oaming

• Excellenthightemperatureperformancehelps resist the ormation o harmulproducts o oxidation at elevatedtemperatures, resulting in long oil lie


• Highviscosityindex

• Goodprotectionagainstcorrosion o all metal working suraces

• Goodlowtemperatureproperties

down to -40°CThis product has demonstrated similarperormances to conventional compressorlubricants in rotary air compressors(hydrovane type) operating at normaltemperatures, e.g. up to 100°C. It is stronglyrecommendedthatausedoiland/orequipment condition monitoring service beemployed or extended periods o operationin excess o the pump manuacturers’recommended oil change intervals.

Applications• Screwandvanecompressors

• Plainandanti-frictionbearings

General purpose lubrication including lightduty gearboxes

Specications,Approvalsand


• Kosher

• Halal

• DIN51506VBL,VCL,VDL


• Extensiveeldexperiencefor: – Atlas Copco– Grassair– Compare– Ingersoll Rand–Kaeser/HPC

• FAGrecommendation




Sh Cssid fuid Cr Compressor lubricant or ood manuacturing machinery


Shell Cassida Fluid CR 46


Colour Pale yellow


Flash Point °C 252

Pour Point °C -57


468.0

Viscosity Index 148

Demulsibility min. 20


Synthtic ubicnt• Doesnotcontainanynaturalproducts



• Biostatic;doesnotpromotethegrowth o bacteria or ungal organisms.

• Doesnotcontainanyallergenicorintolerance-inducing substances as

specied in Annex IIIa o EC Directive203/98/EC.

Handling and Storage

All ood grade lubricants, such as ShellCassida Fluid CR, should be storedseparately, out o direct sunlight or otherheat sources, rom other lubricants, chemicalsubstances and oodstus. Provided thatthe product has been stored under theseconditions we recommend that the productbe used within ve years rom the dateo manuacture. Consult your local Shellcompany or details.

Accept or use new Shell Cassida Fluid CR

only i the manuacturer’s seal is intact on thepackaging. Beore opening the pack ensurethe area around the closure is clean. It isrecommended that it be cleaned with ShellCassidaFluidPLand/orpotablewaterandthen dried with a clean cloth beore opening.

Record the date the seal was broken. Toprevent product contamination, alwaysclose the package ater use. Upon openinga pack, the product must be used withintwo years (or within ve years o date o

manuacture, whichever is sooner).

…continued



Sh Cssid fuid VPSynthetic lubricant or use in vacuum pumps in the ood manuacturing machinery

Shell Cassida Fluid VP is a high perormance fuid specially developedor use in vacuum pumps used in the ood and beverage processing andpackaging industry.

It is based on a careul blend o synthetic fuids and selected additives chosenor their ability to meet the stringent requirements o the ood and beverageindustry.CertiedbyNSFforISO21469andregisteredbyNSF(ClassH1)foruse

where there is potential or incidental ood contact. Products contain only substances permitted under US 21 CFR 178.3570, 178.3620 and 182 oruse in lubricants with incidental ood contact.

Perormance Features• Baseuidhasanabilitytoprovidesuperior lubrication under the majorityo operating conditions.

• Verygoodanti-wearperformanceresulting in ecient plant utilisation.

• ShellCassidaFluidVP100hasinherentlygood water shedding properties andresistance to oaming.

• Excellenthightemperatureperformancehelps resist the ormation o harmulproducts o oxidation at elevatedtemperatures, resulting in long oil lie.


• Highviscosityindex.

• Goodprotectionagainstcorrosionof all metal working suraces.

• Goodlowtemperaturepropertiesdown to –40°C.

Applications

• Vacuumpumpswhichproducemediumvacuum.


• Kosher

• Halal

• DIN51506VBL,VCL,VDL

• ISO6743-3A,DA6,DAH,DAJ

This is an ongoing process, please contact your local Shell company or any updates.• Busch

• Rietschle

• Tetra-Pak




AdditionalInformationSynthetic lubricant

• Doesnotcontainanynaturalproductsderived rom animals nuts or geneticallymodiedorganisms(GMO).


• Biostatic;doesnotpromotethegrowthofbacteria or ungal organisms.

• Doesnotcontainanyallergenicorintolerance-inducing substances asspecied in Annex IIIa o EC Directive203/98/EC.

Handling and StorageAll ood grade lubricants, such as ShellCassida Fluid VP, should be storedseparately, out o direct sunlight or otherheat sources, rom other lubricants, chemicalsubstances and oodstus. Provided thatthe product has been stored under theseconditions we recommend that the productbe used within ve years rom the dateo manuacture. Consult your local Shellcompany or details.

Accept or use new Shell Cassida Fluid VPonly i the manuacturer’s seal is intact on thepackaging. Beore opening the pack ensurethe area around the closure is clean. It isrecommended that it be cleaned with ShellCassidaFluidPLand/orpotablewaterandthen dried with a clean cloth beore opening.



Shell Cassida Fluid VP 100

NSF Registration No. 119923Colour Colourless


Flash Point °C 275

Pour Point °C -54


10013.9

Viscosity Index 140

Vapour Pressure @ 120°C mbar

@ 150°C mbar@ 175°C mbar@ 200°C mbar

0.056

0.2260.7591.866

Sh Cssid fuid VPSynthetic lubricant or use in vacuum pumps in the ood manuacturing machinery

…continued



Sh Cssid Chin oiChain lubricants or use in ood manuacturing machinery

Shell Cassida Chain Oils are ully synthetic, high perormance anti-wearchain oils which have been specially ormulated or the lubrication o driveand transport chains in the ood industry.

They are based on a careul blend o synthetic fuids and selected additiveschosen or their ability to meet the stringent requirements o the ood andbeverage industry.CertiedbyNSFforISO21469andregisteredbyNCF(ClassH1)foruse

where there is potential or incidental ood contact. Products contain only substances permitted under US 21 CFR 178.3570, 178.3620 and 182 oruse in lubricants with incidental ood contact.

Perormance Features• Excellentadhesivepropertieshelpto

minimise ‘fing-o’ in use and wash-o byboth cold and hot water.

• Designedtoextendtheservicelifeofchains and reduce downtime due tosuperior wear prevention and corrosionprotection, even under wet or aggressive

conditions.• Easilyappliedbyeitherbrush,through

baths or by automatic lubrication system.


• Solvent-freeformulationstoprovidegreater saety in use.

Shell Cassida Chain Oil 1000 is alsoavailable in spray orm.

Applications • Driveandtransportchainsinthefood

industry.

• Alsointendedforuseinequipmentmanuacturing ood packaging.

Specications.ApprovalsandRecommendationsThis is an ongoing process. Please contact your Shell company or any updates.

•Krones

•Frigoscandia•Stork

•NSFH1•Kosher •Halal•AmadusKahlGmbH




Sh Cssid Chin oiChain lubricants or use in ood manuacturing machinery


Shell Cassida Chain Oil 150 1000

NSF Registration No. 92533 92532

Colour Colourless to pale yellow

Density @ 15°C kg/m3 846 852

Flash Point °C 260 268Pour Point °C -54 -36


15019.0

100080.6


Operating temperatures -30°Cto+150°C

Synthetic lubricant

• Donotcontainanynaturalproductsderived rom animals or geneticallymodiedorganisms(GMO).


• Biostatic;donotpromotethegrowth

o bacteria or ungal organisms.• Doesnotcontainanyallergenicor

intolerance-inducing substances asspecied in Annex IIIa o EC Directive203/98/EC.


All ood grade lubricants, such as ShellCassida Chain Oil, should be storedseparately, out o direct sunlight or otherheat sources, rom other lubricants, chemicalsubstances and oodstus. Provided thatthe product has been stored under theseconditions we recommend that the productbe used within ve years rom the dateo manuacture. Consult your local Shellcompany or details.

Accept or use new Shell Cassida Chain Oil

only i the manuacturer’s seal is intact on thepackaging. Beore opening the pack ensurethe area around the closure is clean. It isrecommended that it be cleaned with ShellCassidaFluidPLand/orpotablewaterandthen dried with a clean cloth beore opening.



…continued



Sh Cssid fuid PlPenetrating uid or use on ood manuacturing equipment

ShellCassidaFluidPLisaspeciallubricantwithexcellentcreepingandpenetrating eatures. It is based on a careul blend o synthetic fuids andselected additives chosen or their ability to meet the stringent requirements

o the ood industry.CertiedbyNSFforISO21469andregisteredbyNSF(ClassH1)foruse


Perormance Features• Duetoitscapillaryeffectitpenetrates

quickly between rusty and encrusted

suraces o contact• Lubricatesandprotectsagainstcorrosion

• Oilandgreaseresiduesaredislodgedtoacilitate cleaning

• Easytoapply


ShellCassidaFluidPLisalsoavailableinspray cans.

Note: Ater use on machine parts andsuraces, which will come into contact withood, the oil lm must be cleaned o thesesuraces ollowed by thorough rinsing o thesuraces with potable water.

Applications• Disassemblingofscrews,interlockingnuts

and other components

• Corrosionprotectionofmetalcomponents

• Lubricationofvariousnon-demandingapplications


• Kosher

• Halal

• Frigoscandia

• SIGGroup


AdditionalInformationSynthetic lubricant

• Doesnotcontainanynaturalproductsderived rom animals, nuts or geneticallymodiedorganisms(GMO).






Sh Cssid fuid PlPenetrating uid or use on ood manuacturing equipment

Handling and StorageAll ood grade lubricants, such as ShellCassidaFluidPL,shouldbestoredseparately, out o direct sunlight or otherheat sources, rom other lubricants, chemicalsubstances and oodstus. Provided thatthe product has been stored under theseconditions we recommend that the productbe used within ve years rom the dateo manuacture. Consult your local Shellcompany or details.

AcceptforusenewShellCassidaFluidPLonly i the manuacturer’s seal is intact on thepackaging. Beore opening the pack ensurethe area around the closure is clean. It isrecommended that it be cleaned with ShellCassidaFluidPLand/orpotablewaterandthen dried with a clean cloth beore opening.



ShellCassidaFluidPL


Colour Colourless


Kinematic Viscosity @ 20°C mm2/s 1.8

Flash Point °C 43

Pour Point °C < -63

Classication ADR 3,III2,5F (Spray)

UN-Number 32951950 (Spray)

…continued



Sh Cssid Siicn fuidMulti-purpose Silicone Fluid in aerosol spray can, or use on ood manuacturing machinery

Shell Cassida Silicone Fluid is a ully synthetic, high perormance multi-purpose fuid, which has been specially ormulated or the ood industry

to lubricate conveyors, slow rotating machinery, small slow speed bearingsand pivot points.It is based on a careul blend o synthetic fuids and selected additiveschosen or their ability to meet the stringent requirements o the oodand beverage industry.CertiedbyNSFforISO21469andregisteredbyNSF(ClassH1)foruse

where there is potential or incidental ood contact. Products contain only substances permitted under US 21 CFR 178.3570, 178.3620 and 182 or

use in lubricants with incidental ood contact.

Perormance Features• Thermalstabilityupto250°C.

• Excellentadhesivepropertieshelptominimise ‘fing-o’ in use and wash-o by both cold and hot water.

• Leavesa‘dry’lubricatinglm.

• Helpspreventrubbercrackinganddrying.

• Displaceswater.

• Formulatedforuseonmetaltonon-metalornon-metal to non-metal contact suraces.

Shell Cassida Silicone Fluid is only availablein spray.

Applications• Generalmaintenancelubricant

• Conveyorlubrication

• Slowrotatingmachineryandslowspeedbearings

• Pivotpoints

Solubility Shell Cassida Silicone Fluid is stable, doesnot emulsiy with water, lower alcohols,glycols or glycerines. It is soluble in non-polar organic solvents such as ketones,ethers, esters and higher alcohols.


• Kosher

• Halal

• AmandusKahl

CompatibilityandMiscibility

Compatible with the elastomers, gaskets,seals and paints normally used in oodmachinery lubrication systems.


Synthetic lubricant

• Doesnotcontainanynaturalproductsderived rom animals, nuts or geneticallymodiedorganisms(GMO).






Sh Cssid Siicn fuidMulti-purpose Silicone Fluid in aerosol spray can, or use on ood manuacturing machinery


Shell Cassida Silicone Fluid


Colour Colourless


Flash Point °C >300

Pour Point °C -48

Classication ADR 2.5F

UN-Number 1950


All ood grade lubricants, such as ShellCassida Silicone Fluid, should be storedseparately, out o direct sunlight or otherheat sources, rom other lubricants, chemicalsubstances and oodstus. Provided thatthe product has been stored under theseconditions we recommend that the productbe used within ve years rom the dateo manuacture. Consult your local Shellcompany or details.

Accept or use new Shell Cassida Silicone

Fluid only i the manuacturer’s seal is intacton the packaging. Beore opening the packensure the area around the closure is clean. Itis recommended that it be cleaned with ShellCassidaFluidPLand/orpotablewaterandthen dried with a clean cloth beore opening.



…continued



Sh fM Ht Tns fuidHeat transer uid or use in ood manuacturing industry

Shell FM Heat Transer Fluid is designed or closed circuit and pressurelessheat transer systems. It is based on a careul blend o synthetic fuids andselected additives chosen or their ability to meet the stringent requirements

o the ood and beverage industry.CertiedbyNSFforISO21469andregisteredbyNSF(ClassH1)foruse


Perormance Features• Widetemperaturerangeforapplication

• Hightemperatureandoxidationstability

• Neutralodourandtaste• Donotcontainanynaturalproducts



Applications• Heattransfersystemswithabulkoil

temperature range o approximately

–10°C to max. +325°C where thesurace. temperature o the heatingelements (oil lm temperature) shouldnot exceed +340°C.

Specications,ApprovalsandRecommendations• NSFHT1

• Kosher

• Halal

• DIN51522Q• ISO6743-12QC/QE


• Relutherm

Compatibility and Miscibility Compatible with the elastomers, gaskets,seals and paints normally used in ood

machinery lubrication systems.


Operating guidelines

Care should be taken to ensure sucientfow rate to avoid even a temporaryoverheatingoftheShellFMHeatTransferFluid 32. Reynolds Number should be>10,000 (ten thousand). This is mostimportant during start up and shut down o

the heating system. The surace temperatureo the heating elements (lm temperature)should not exceed 340°C. For physicalparameters o the oil necessary or thecalculation o the heat transer coecient inthe system, such as density, specic heat andcoecient o thermal conductivity pleasecontact your local Shell representative. Toensure maximum lietime it is recommendedto monitor the oil periodically.




Shell FM Heat Transer Fluid 32NSF Registration No. 127662

Colour Colourless

Density @ 15°C kg/m3

@ 20°C kg/m3

@ 60°C kg/m3

869865840

Specic Heat @ 40°C kJ/kg.K@ 100°C kJ/kg.K@ 200°C kJ/kg.K

1.762.032.37

Coecient o thermalexpansion per °C 0,000760

Flash point °C 216

Fire point °C 256

Pour point °C -18

Kinematic Viscosity @ 40°C mm2/s @ 100°C mm2/s

355.7

Max. oil lm temperature* °C 340

Max. bulk oil temperature °C 325

* Oil lm temperature is the surace temperature o the heating elements

Sh fM Ht Tns fuidHeat transer uid or use in ood manuacturing industry


Allfoodgradelubricants,suchasShellFMHeat Transer Fluid 32, should be storedseparately, out o direct sunlight or otherheat sources, rom other lubricants, chemicalsubstances and oodstus. Provided thatthe product has been stored under theseconditions we recommend that the productbe used within ve years rom the dateo manuacture. Consult your local Shellcompany or details.

AcceptforusenewShellFMHeatTransfer

Fluid 32 only i the manuacturer’s seal isintact on the packaging. Beore opening thepack ensure the area around the closure isclean. It is recommended that it be cleanedwithShellCassidaFluidPLand/orpotablewater and then dried with a clean clothbeore opening.


…continued



Sh ondin ois (ISo)Medicinal white oils

ShellOndinaOils(ISO)arehighlyrened,non-additive,aromatic-freeparanic white mineral oils complying with the stringent pharmacopoeiapurityrequirements.ShellOndinaOils(ISO)canbeusedinpharmaceutical,

ood packaging, cosmetic and other applications, where this high purity isrequired by legislation or important or the quality o the nished product.

Perormance Features• Highpurity

Rened to the highest degree o purityremoving all aromatics; consist only o chemically inert n- and iso-paran molecules.

• Optimalqualitycontrol

Segregated product lines duringproduction, storage, blending and lling;extensive laboratory control testing.

• Excellentstability Exceeding oxidation and light stabilityo standard process oils.

Applications• Cosmeticandpharmaceuticals

Components in cosmetic creams,lotions, oils, toiletries etc.

• FoodpackagingExtender oil in polystyrene andother plastics, price labels.

• HygienearticlesExtender oil in thermoplastic TPE (e.g.SIS, SEPS), TPV and other elastomers.

• TechnicalapplicationsandcarcomponentsCarrier fuid and extender oil or a variety

o high quality applications, where colourand stability is important. Suitable whenPVC is replaced by TPE elastomers.

• ToysandsimilararticlesExtender oil in TPE elastomers(e.g. SBS, SEBS).

• MachinerylubricationThe use o medicinal white oils in directand indirect ood applications, e.g. asood additives or or ood packaging, isregulated by international specicationssupplemented by local legislation. Theserequirements may deviate rom country tocountry and must be taken into accountb h

Specications,ApprovalsandRecommendations• EuropeanPharmacopoeia3rdEdition

• USPharmacopoeia29thand30thEdition

• USFDA§172.878(‘WhiteMineral Oil’) or direct ood contact

• USFDA§178.3620(a)forindirect ood contact

• FDAspecications,whereabovespecied oils are positively listed e.g.– 173.340,–175.105,§175.210,§175.230, – 175.300,–176.170,§176.180,§176.200, – 176.210,–177.1200,§177.2260,§177.2600, – 177.2800,

–178.3120,§178.3570,§178.3740, – 178.3910,– 573.680.

• UK‘TheMineralHydrocarboninFood Regulations 1966’



Sh ondin ois (ISo)Medicinal white oils


ShellOndinaOil(ISO) 15 32 68

Specications Europ.Pharmaopoeia 3 US Pharmacopoeia 23

Light Liquid ParanLight Mineral Oil

Liquid ParanMineral Oil

Colour Saybolt +30 +30 +30

Density @ 15 °C kg/m3 850 865 865



Kinematic Viscosity @ 20 °C mm2/s @ 40 °C mm2/s @ 100 °C mm2/s

153.3

325.1

686.5

Purity Requirements orMedicinalWhiteOilsacc.Europ. Pharm. 3; US Pharm. 23;US FDA §172.878, FDA §178.3620(a)

Pass Pass

Pass

…continued



Sh Ptum Jy Snw WhitFood grade petrolatum

Perormance FeaturesShell Petroleum Jelly Snow White

is described as:• White

• Translucent

• Softmass

• Unctuoustothetouchandretainsthesecharacteristics on storage when meltedand allowed to cool without stirring

• Notmorethanslightlyuorescentbydaylight, even when melted

• Odourlesswhenrubbedontheskin

Shell Petroleum Jelly Snow White hasrelatively high viscosity and shear strength,chemical and biological inertness, andnon-polar, hydrophobic nature. Thesecharacteristics make it particularly suitableor applications where lubricity, moistureresistance and resistance to corrosion areimportant.

• Highpurity

• Widerangeofapplications

• Chemicallyandbiologicallystablefor long lie

ApplicationsShell Petroleum Jelly Snow White is a cosmetic

and ood grade petrolatum.The main applications or Shell Petroleum Jelly Snow White are ointments, barriercreams, hair preparations and as acomponent in many other pharmaceuticalapplications. Shell Petroleum Jelly SnowWhite is also used in bakery, conectionary,and other ood processing areas as arelease agent and lubricant.


ShellPetroleumJellySnowWhite Units Methods Typical


Viscosity @ 100°C mm2/s ASTM D445 6.5

ColourASTM — <0.5

ColourLovibond2”Cell — 0.9y

Congealing Point °C ASTM D938 51

Undisturbed Pen. @ 25°C 0.1mm ASTM D937 160

Odour & Taste — None

AcidityOrAlkalinity — Meets BP/USP

LightAbsorption — Meets BP

Foreign Matter — None

SulphatedAsh %m – None

Solubility — Meets BP/USP



Sh Cssid gs rlSGreases or the ood manuacturing industry

ShellCassidaGreaseRLSarespeciallyblendedforthegreaselubricationo machinery used in the ood industry. They are based on an aluminiumcomplex thickener, synthetic fuids and selected additives chosen or their

ability to meet the stringent requirements o the ood and beverage industry.CertiedbyNSFforISO21469andregisteredbyNSF(ClassH1)foruse

where there is potential or incidental ood contact. Product contains only substances permitted under US 21 CFR 178.3570, 178.3620 and 182 or usein lubricants with incidental ood contact.

Perormance FeaturesShellCassidaGreaseRLSarenotedfortheirlong lie.

• Goodwaterresistance,ensureslastingprotection even in the presence o largeamounts o water.

• Goodoxidationandmechanicalstability.Helps resist the ormation o depositscaused by oxidation at high operatingtemperatures and maintain consistency,helping to reduce leakage.

• Effectivecorrosionprotection.Helpsensurecomponents/bearingsdonotfaildue to corrosion.

• Goodadhesiveproperties.Helpstoreduce losses, thereby contributing toreduced grease consumption.


Applications• Rollingelementandplainbearings

• Jointsandlinkagesopentotheatmosphere

• Automatic,centralisedlubricationsystems

• ShellCassidaGreaseRLS1isrecommendedforLincolncentralisedlubrication systems

ShellCassidaGreaseRLS2isalsoavailablein spray.

Specications,ApprovalsandRecommendation• NSFH1

• Kosher

• Halal

• SVGW(SwissWaterandGasAuthority)


• DavidBrown,foruseingearboxes.

• FMC(RLS00)foruseinLincolnCentralisedLub.Systemsin752-S1canseamers.

• FMC(RLS1)forLincolnCentralisedLub.Systems using SJ32, 33 injectors or similarsystems;CassidaRLS00andRLS2forFMCcanseamersCX52series.

• Angelus(RLS0and2)foruseincanseamers (as indicated on label)

• Krones(RLS00and1)

• GetriebebauNord(RLS2)

• BuehlerUtzwil(RLS00)forgearingandcentral lubrication systems

• Woerner

• StorkFoodandDairySystems(RLS2)




Sh Cssid gs rlSGreases or the ood manuacturing industry


Synthetic lubricant




Handling and StorageAll ood grade lubricants, such as ShellCassidaGreaseRLS,shouldbestoredseparately, out o direct sunlight or otherheat sources, rom other lubricants, chemicalsubstances and oodstus. Provided thatthe product has been stored under theseconditions we recommend that the productbe used within ve years rom the dateo manuacture. Consult your local Shellcompany or details.

Accept or use new Shell Cassida GreaseRLSonlyifthemanufacturer’ssealisintacton the packaging. Beore opening the packensure the area around the closure is clean.It is recommended that it be cleaned withShellCassidaFluidPLand/orpotablewaterand then dried with a clean cloth beoreopening.



ShellCassidaGreaseRLS 1


Appearance White, smooth paste

Type o Thickener Aluminium complex

WorkedPenetration @ 25°C 1/10 mm 310—340

NLGINumber 1

Kinematic Viscosity 40°C mm2/s(base oil) 100°C mm2/s(calculated)

15018,0

Dropping Point °C >240

ApplicationRange °C -40 to +120

Short-time Peak °CTemperature

up to +140

Standard DesignationKP HC 1 K-40

L-XDCEA 1

ClassicationADR ---UN-Number ---

Operating TemperaturesRLS1: –40°Cto+120°C(peakupto+140°C)

RLS2: –35°Cto+120°C(peakupto+140°C)

…continued



Sh Cssid gs ePSExtreme pressure greases or the ood industry

ShellCassidaGreaseEPSareveryhighperformanceextremepressurelubricants specially blended or the grease lubrication o machinery used inood and beverage processing and packaging industry. They are based on an

aluminium complex thickener, synthetic fuids and selected additives chosenor their ability to meet the stringent requirements o the ood and beverageindustry.CertiedbyNSFforISO21469andregisteredbyNSF(ClassH1)foruse where there is potential or incidental ood contact. Products contain only substances permitted under US 21 CFR 178.3570, 178.3620 and 182 or usein lubricants with incidental ood contact.

Perormance FeaturesShell Cassida Grease EPS are noted or theirlong lie.

• Excellentwaterresistance

• Excellentoxidationandmechanicalstability

• Excellentcorrosionpreventioncharacteristics

• Excellentadhesiveproperties


ApplicationsShellCassidaGreaseEPS00• Enclosedindustrialgearboxes


ShellCassidaGreaseEPS1• Plainandrollingelementbearings

• Enclosedindustrialgearboxes


ShellCassidaGreaseEPS2• Rollingelementandplainbearings

• Joints,linkagesandslides

• Recommendedforawiderangeofapplications including; clay and rollerelement bearings.

Shell Cassida Grease EPS may also be usedas protective anti-rust lms and as releaseagents on gaskets and seals o tank closures.


• Kosher

• Halal



• DavidBrownforuseingearboxes

• Krones• BuehlerUtzwil

• Stork

• CaliforniaPelletMills

• AlfaLavaldecantingmachines

• FMC:ShellCassidaEPS2formanuallubrication on can seamer 752-S andShell Cassida EPS 00 on seamer 659


Compatible with the elastomers, gaskets,seals and paints normally used in oodmachinery lubrication systems.



Sh Cssid gs ePSExtreme pressure greases or the ood industry


ShellCassidaGreaseEPS 00 1 2

NSF Registration No. 119105 119106 92546

Appearance White, smooth paste

Type o Thickener Aluminium complex

Worked Penetration @ 25°C 1/10 mm

400 – 430 310 - 340 265 - 295

Kinematic Viscosity @ 40°C mm2/s (base oil) @ 100°C mm2/s(calculated)

22025

22025

22025

Dropping Point °C >200 >240 >240

ApplicationRange °C -45 to +100 -40 to +120 -35 to +120

Short-time Peak °C

Temperature

up to +120 up to +140 up to +140

Standard Designation GP HC 00 G-40L-XEBEB 00

KP HC 1 K-40L-XDCEB 1

KP HC 2 K-30L-XCCEB 2

Operating TemperaturesEPS 00: –45°C to +100°C (peak up to +120°C)

EPS 1: –40°C to +120°C (peak up to +140°C)

EPS 2: –35°C to +120°C (peak up to +140°C)


Synthetic lubricant



• Biostatic;donotpromotethegrowthofbacteria or ungal organisms.


Handling and StorageAll ood grade lubricants, such as ShellCassida Grease EPS, should be stored

separately, out o direct sunlight or otherheat sources, rom other lubricants, chemicalsubstances and oodstus. Provided thatthe product has been stored under theseconditions we recommend that the productbe used within ve years rom the dateo manuacture. Consult your local Shellcompany or details.

Accept or use new Shell Cassida GreaseEPS only i the manuacturer’s seal is intacton the packaging. Beore opening the pack

ensure the area around the closure is clean. Itis recommended that it be cleaned with ShellCassidaFluidPLand/orpotablewaterandthen dried with a clean cloth beore opening.


…continued



Sh Cssid gs HDSHeavy-duty greases or the ood industry

ShellCassidaGreaseHDS2isaveryhighperformanceheavydutylubricant specially blended or the grease lubrication o machinery usedin ood and beverage processing and packaging industry. They are based

on an aluminium complex thickener, synthetic fuids and selected additiveschosen or their ability to meet the stringent requirements o the the oodand beverage industry. Certied by NSF or ISO 21469 and registered by NSF(ClassH1)forusewherethereispotentialforincidentalfoodcontact.Products contain only substances permitted under US 21 CFR 178.3570,178.3620 and 182 or use in lubricants with incidental ood contact.

Perormance Features

Shell Cassida Grease HDS are noted ortheir long lie.

• Excellentwashoutresistancetohotandcold water

• Excellentoxidationandmechanicalstability

• Excellentcorrosionpreventioncharacteristics

• Excellentadhesiveortackinessproperties


Applications• Slowandmediumspeedplainandrolling

element bearings.

• Heavyloadedandshockloadedapplications.

• Joints,linkagesandslides.

• Overheadtracksystems.

Shell Cassida Grease HDS 2 may also beused as protective anti-rust lms and as releaseagents on gaskets and seals o tank closures.

Seal and Paint Compatibility Compatible with the elastomers, gaskets,seals and paints normally used in oodmachinery lubrication systems.

Specifcations,Approvalsand


• Kosher

• Halal



• Krones:ShellCassidaHDS2

• Holac:ShellCassidaHDS2

• CaliforniaPelletMillCompany&Roskamp Champion or heavy dutybearings

• FMC:ShellCassidaHDS2

• StorkFoodandDairySystems

• Tetra-Pak:ShellCassidaHDS2

• SIG

Operating TemperaturesHDS 2: –30°C to +120°C

(peak up to +140°C)

SyntheticLubricants• Donotcontainanynaturalproducts


• Donotcontainanyallergenicorintolerance-inducing substances asspecied in Annex IIIa o EC directive203/98/EC

• Suitableforusewherevegetarianand

‘nut-ree’ ood is prepared.



Sh Cssid gs HDSHeavy-duty greases or the ood industry

• Biostatic;donotpromotethegrowth

o bacteria or ungal organisms.


ShellCassidaGreaseHDS Test Method 2

NSF Registration No. — 92547

Appearance — White, tacky paste

Type o Thickener — Aluminium complex

WorkedPenetration @ 25°C 1/10 mm ISO 2137 265 - 295

NLGI DIN 51818

Kinematic Viscosity @ 40°C mm2/s(base oil) @ 100°C mm2/s(calculated)

ISO 3104ISO 3104

80067

Dropping Point °C ISO 2176 >240

Timken OK-load N ASTM D 2509 222

ApplicationRange °C — -30 to +120

Short-time Peak Temperature °C — up to +140

Standard Designation DIN 51502ISO 6743 / 9 KP HC 2 K-30L-XCCEB 2

Handling and storageAll ood grade lubricants, such as ShellCassida Grease HDS, should be stored

separately, out o direct sunlight or otherheat sources, rom other lubricants, chemicalsubstances and oodstus. Provided thatthe product has been stored under theseconditions we recommend that the productbe used with ve years rom the date o manuacture. Consult your local ShellCompany or details.

Accept or use new Shell Cassida GreaseHDS only i the manuacture’s seal is intacton the packaging. Beore opening the pack

ensure the area around the closure is clean.It is recommended that it be cleaned withShellCassidaFluidPLand/orpotablewaterand dried with a clean cloth beore opening.Record the date the seal was broken. Toprevent product contamination, alwaysclose the package ater use. Upon openinga pack, the product must be used withintwo years (or within ve years o date o manuacture, whichever is the sooner).

…continued



Sh Cssid gs HTSHigh temperature grease or the ood industry

ShellCassidaGreaseHTSisahighperformancehightemperaturelubricantspecially blended or the grease lubrication o machinery used in ood andbeverage processing and packaging industry. It is based on a bentonite/clay

thickener, synthetic fuids and selected additives chosen or their ability tomeet the stringent requirements o the ood and beverage industry.CertiedbyNSFforISO21469andregisteredbyNSF(ClassH1)foruse

where there is potential or incidental ood contact. Product contains only substances permitted under US 21 CFR 178.3570, 178.3620 and 182 or usein lubricants with incidental ood contact.

Perormance Features

• Excellenthightemperatureperformance• Goodwaterresistance

• Goodoxidationandmechanicalstability

• Effectivecorrosionpreventioncharacteristics

• Goodadhesiveproperties


Shell Cassida Grease HTS is based on a claythickener and thereore not compatible withgreases based on an other thickener system.

Applications• Greaselubricationwhereoperating

temperatures are up to short time peakso 220°C


• Centralisedautomaticlubricationsystems

• Joints,linkagesandslides

SpecicationsApprovalsand


• Kosher

• Halal

This is an ongoing process, please contact your local Shell company or any updates.• Krones

• GMF–Gouda

• Sidel


AdditionalInformationSynthetic lubricant • Doesnotcontainanynaturalproducts


• Suitableforusewherevegetarianand

‘nut-ree’ ood is prepared.• Biostatic;doesnotpromotethegrowth

o bacteria or ungal organisms.


Operating temperatures–30°C to +200°C (peak up to +220°C)



Sh Cssid gs HTSHigh temperature grease or the ood industry


ShellCassidaGreaseHTS 2


Appearance Beige, smooth paste

Type o Thickener Bentonite/Clay

WorkedPenetration @ 25°C 1/10 mm 265 – 295

Kinematic Viscosity @ 40°C mm2/s(base oil) @ 100°C mm2/s(calculated) @ 200°C mm2/s

400406

Dropping Point °C None

ApplicationRange °C -30 to +200

Short-time Peak Temperature °C up to +220

Standard Designation KP HC 2 S-30L-XCGEA 2

…continued

Handling and StorageAll ood grade lubricants, such as ShellCassida Grease HTS, should be storedseparately, out o direct sunlight or otherheat sources, rom other lubricants, chemicalsubstances and oodstus. Provided thatthe product has been stored under theseconditions we recommend that the productbe used within ve years rom the dateo manuacture. Consult your local Shellcompany or details.

Accept or use new Shell Cassida GreaseHTS only i the manuacturer’s seal is intacton the packaging. Beore opening the packensure the area around the closure is clean. Itis recommended that it be cleaned with ShellCassidaFluidPLand/orpotablewaterandthen dried with a clean cloth beore opening.




Sh Di oi BElectrical insulating oil

Shell Diala Oil B is a non-inhibited insulating oil manuactured romnaphthenic eedstocks. It oers good dielectric properties, good oxidationstability and provides ecient heat transer. It has excellent low temperature

propertiesachievedwithouttheuseofpourpointdepressants.Asacustomerservice,ShellDialaOilBcanalsobesuppliedin“dried”form.

Perormance Features• Goodoxidationstability

Shell Diala Oil B oers inherent naturalresistance to oil degradation.

• VerygoodlowtemperaturepropertiesThe naphthenic nature o the eedstocko Shell Diala Oil B provides a good lowtemperature perormance without addingany additives.

• GoodheattransfercharacteristicsThe good low temperature properties o the oil ensure proper heat transer insidethe transormer even rom lowest startingtemperatures.

• Anti-corrosionpropertiesShell Diala Oil B is non-corrosive towardscopper, with no need or passivation. Shell

Diala Oil B meets all relevant tests on coppercorrosion, namely the established DIN51353andASTMD1275,andalsonewertests:IEC62535andASTMD1275B.

Applications• Transformers

Electrical insulating oil or gridand industrial transormers.

• Electricalequipment Components such as rectiers,circuit breakers and switch-gears.

Advice on applications not covered inthis handbook may be obtained rom your Shell Representative.

Specications,ApprovalsandRecommendationsShell Diala Oil B meets the ollowingspecications:

IEC 60296 (2003)Table 2 Transormer Oil (Uninhibited)


Shell Diala Oil B

Appearance Complies


Kinematic Viscosity @ -30°C mm²/s@ 40°C mm²/s 1.40010

Flash Point (PMCC) °C 140


Neutralisation value mg KOH/g <0.01

Corrosive Sulphur Non-corrosive

Breakdown voltage(Bulk oil ater drying) kV

> 30(> 70 ater treatment)

DielectricDissipationFactor(DDF)@ 90°C (ater treatment) 0.002

Oxidation Stability (164h/120°C)Total acidity mg KOH/gSludge %mDDF @ 90°C

0.90.30.1



Sh Di oi BX High perormance electrical insulating oil

Shell Diala Oil BX is an inhibited insulating oil manuactured rom naphtheniceedstocks. It oers good dielectric properties, good oxidation stability andprovides ecient heat transer. It has excellent low temperature properties

achieved without the use o pour point depressants.Perormance Features• Goodoxidationstability ShellDialaOilBXoffersinherentnaturalresistance to oil degradation.

• VerygoodlowtemperaturepropertiesThe naphthenic nature o the eedstockofShellDialaOilBXprovidesagoodlowtemperature perormance without adding

any additives.• Goodheattransfercharacteristics

The good low temperature properties o the oil ensure proper heat transer insidethe transormer even rom lowest startingtemperatures.

• Anti-corrosionpropertiesShellDialaOilBXisnon-corrosivetowardscopper, with no need passivation. ShellDialaOilBXmeetsallrelevanttestsoncopper corrosion, namely the establishedDIN51353(silverstriptest)andASTMD1275, and also newer tests: IEC 62535andASTMD1275B.

Applications• Transformers

Electrical insulating oil or gridand industrial transormers.

• Electricalequipment Components such as rectiers,circuit breakers and switchgear.

Specications,ApprovalsandRecommendationsShellDialaOilBXmeetsthefollowingspecications:

IEC 60296 (2003)Table 2 Transormer Oil (I), inhibited

ShellDialaOilBXhasbeenshowntopass the ollowing newly emerging testprocedures or copper corrosion:

ASTMD1275BProposed CIGRE CCD test.


Shell Diala Oil BX IEC60296Req. Shell Diala BX

Appearance Clear, ree rom solids Complies

Density @ 20°C kg/m³ <895 881

Kinematic Viscosity @ -30°C mm²/s@ 40°C mm²/s

1800 max12 max

150010.7

Flash Point (PM) °C 135 min 140

Pour Point °C –40 max –57

Neutralisation value mg KOH/g 0.01 max <0.01

Corrosive Sulphur Non-corrosive Non-corrosive

Breakdown Voltage(ater treatment) kV

Min. 70ater treatment

> 30(> 70 ater treatment)

Watercontent(ex works) ppm

< 40 drums/IBC< 30 bulk

DielectricDissipationFactor(DDF)@ 90°C (ater treatment) 0.005 max 0.002

Oxidation Stability (500h/120°C)Total acidity mg KOH/gSludge %m

1.2 max0.8 max

0.70.3



Sh Tcu oiRockdrill and pneumatic tool lubricants

Shell Torcula Oil have been developed to meet the special lubricationrequirements o all percussion type pneumatic tools, including thosesubjected to the most arduous conditions. They are based on a blend o

highly rened mineral oils and selected additives chosen or their ability to maintain high oil lm strength and eectively lubricate the demandingrequirements o pneumatic drill impact mechanisms.

Perormance Features• Excellentlubricationperformanceand

anti-wear propertiesDeveloped to provide excellent lubricityand anti-wear properties to protect

percussion tools including rockdrillsoperating under arduous conditions.

• Goodthermalandoxidationstability Formulated to resist sludge and depositormation in critical areas o air driventools where elevated temperatures areound.

• Goodlowtemperatureuidity Remains mobile at low temperatures andresist oil build-up in areas cooled byrapid air expansion.

• ExcellentcorrosionprotectionProvide high levels o corrosion protectioneven under severe water wash conditions.

Applications• Percussiontypepneumatictools,

including those used or rock drilling

• Oilmistlubricationsystemsandairtools

• Airtools

• Gearandbearinglubricationsystemssubject to water ingress


Specications,ApprovalsandRecommendationsApproved by Gardner-Denver and otherpneumatic tool manuacturers


Shell Torcula Oil 32 100 320

Kinematic Viscosity @ 40°C mm2/s

@ 100°C mm2

/s

32

5.4

100

11.8

320

25.0 Viscosity Index 102 107 100



Density @ 15°C kg/m3 873 895 903



Perormance Features• Highlubricity

High mineral oil content o emulsionprovides excellent tool lubrication andsurace nish.

• Emulsionstability Readily emulsies to orm stableemulsions in a wide range o waterhardness.

• GoodcorrosionprotectionFor both machine tool and work pieces.

• Lowfoamingtendency Allowinghighpumppressures/owrates.

• Widematerial/applicationrangeAssisting in reducing number o fuids inuseanddecreasingrelatedpurchase/warehouse cost.

• Non-stainingSuitable or use with non-errous metals.

• ContainsbiocideEnhanced fuid lie.

• Goodperformance/costratioAssisting in optimising production cost.

ApplicationsShellDromusBLisasolubleoilwithhighmineral oil content suitable or a wide rangeo machining, on a wide variety o low tomedium alloy steels, conventional aluminium,

copper, copper alloys and ree machiningbrass. It is recommended or machine shopsthat work with mixed metals.

Specications,Approvals and RecommendationsThe concentration varies depending on thetype o machining operation, the waterhardness and the required inter-operationalcorrosion protection. The recommendedconcentration or use in medium waterhardness is:

General machining: 5–7%Heavy duty machining: 8–10%

Sh Dmus BlWater miscible metalworking uid

ShellDromusBLisageneralpurposesolubleoilformoderatedutymachining on a wide range o materials.


ShellDromusBL Units Methods Typical

Density @ 20°C kg/m3 ISO 12185 889

pHoftheEmulsion@5% – ASTM D1287 8.8 – 9.3

MinimumAnti-CorrosionProtectionLimit(0-0%)

2 DIN 51360/2 2

Reractometer Factor – 1



Sh adn D 208Water miscible metalworking uid

ShellAdranaD208isahighquality,generalpurposemetalworkinguidor easy to medium applications on errous metals.

Perormance Features• Veryhighstability

Helpingtoextendtheuidlife.

• GoodcoolingpropertiesThat provide sucient tool lie and partgeometry.

• Excellentdetergency Helping to achieve clean parts, cleanmachines and assisting in creating a more

pleasant working environment.• ExcellentcorrosionprotectionDue to presence o specic anti-corrosioninhibitors; resulting in lower reject rateand decreasing maintenance cost relatedto corrosion issues.

• VerylowfoamAllowing high pump pressures and fowrates.

• Goodseparationoftrampoil

Which as a result can easy be removedas thus supporting along fuid lie.

Free o chlorine, secondary amines,phenol and nitrite.

ApplicationsShell Adrana D 208 is recommended oreasy to medium duty operations on castiron (low to medium alloyed) errous metals.It is designed to be used on CNC machinetools, due to its excellent detergency andhigh wetting properties. Shell Adrana D208 is suitable or all removal and grindingoperations as well on standalone machinesas in central systems. Shell Adrana D 208is employable over a broad water

hardness range.

Recommended ConcentrationsThe concentration varies depending on thetype o machining operation, the waterhardness and the required inter-operationalcorrosion protection:

General machining: 4–6%Severe cutting operations: 5–8%Grinding: 3–5%


ShellAdranaD208Mineral Oil Content 22


pHoftheEmulsion @ #% 9.3

MinimumAnti-CorrosionProtectionlImit(0-0) % 9.3

Reractometer Factor 1.55

AcidSplitFactor 3.1

Kinematic Viscosity @ 20°C mm2/s 120—220



Perormance Features• Rapidsettlementofmetallicnes

Thus optimising surace nish o components.

• FullrejectionoftrampoilTramp oil ree working conditionsprovides cleaner components, reduceddegreasing and disposal costs.

• Highbiostability Very good resistance againstdevelopment and prolieration o bacteriaensuring a saer work environment andprolonged sump lie.

• ExcellentfoamingbehaviourHigh pressure and good air release properties.

• TransparentsolutionExcellent visibility o the work piece.

• Operatorfriendly

ApplicationsShellMetalinaD200isafullysyntheticwater extendible solution recommended orsurace and cylindrical grinding o errousmaterials.

Recommended ConcentrationsThe concentration varies depending

on the type o machining operation,the water hardness and the requiredinter-operational corrosion protection.

The recommended concentration or use:Grinding: 3—5%

Sh Mtin D 200Water miscible metalworking uid

Shell Metalina D 200 is a ull synthetic, high quality coolant ree o chlorine,nitrite, secondary amines, and hexahydrotriazine. It is recommended orsurace and cylindrical grinding o cast-iron and errous metals.


Shell Metalina D 200 Units Methods Typical

Mineral Oil Content % — 0

Kinematic Viscosity @ 20°C mm2/s ASTM D445 <5

Density @ 20°C kg/m3 ASTM D1298 1085

pH o the solution @ 5% — DIN 51369 9.4

MinAnti-CorrosionProtectionLimit(0-0) % DIN 51360/2 4Reractometer Factor — 2.5



Sh Tnn oi SHigh perormance lubricant or machine tool slideways

Shell Tonna Oil S are specially designed or the lubrication o machine toolslides and tables. They are based on highly rened mineral oils and containadditives to enhance their tackiness, anti-wear and stick-slip characteristics.

They are specially recommended in cases where high precision and low speedmachines are used as well as where there are combined lubrication systems.

Perormance Features• Excellentfrictionalproperties

Specially developed to overcome ‘stick-slip‘ problems with slow moving machinetool slides and tables, allowing moreaccurate positioning. This provides majorbenets o improved surace nish anddimensional accuracy o workpieces.

• Advancedtechnology Developed in conjunction withmachine tool manuacturers to meetthe requirements o the most advancedmachine tools using a wide variety o slideway materials.

• GoodslidewayadhesionProvides strong adhesion to slidewaysuraces, resisting wash-o by

metalworking fuids.• Readyseparationfromwater-extendible

cutting fuidsSeparates readily rom water-extendiblemetalworking oils allowing easy removalby skimming.

• Excellentanti-wearperformanceProvides high levels o anti-wearprotection or slideways, gears, bearingsand hydraulic system components.

• ExcellentcorrosionpreventioncharacteristicsProvides eective protection o machinetool suraces and components in thepresence o water-extendible cutting fuids.

Applications• Machinetoolslideways,tablesandfeed

mechanismsDeveloped or use on a wide range o materials used or machine tool slidewaysuraces, including cast iron and syntheticmaterials.

• MachinetoolhydraulicsystemsParticularly recommended or machineswhich have a combined hydraulic andslideway lubrication system.

• MachinetoolgearboxesandspindlesAlso suitable or gear and headstocklubrication.

The lower viscosity grades are intended orhorizontal slide lubrication (Shell Tonna OilS 32 or S 68). For vertical slides use Shell

Tonna Oil S 220.Advice on applications not covered in thishandbook may be obtained rom your Shellrepresentative.

Specications,ApprovalsandRecommendationShell Tonna Oil S meets the ollowingspecications:

ISO 11158

ISO6743-4HMandHGISO 12925-1

ISO6743-6CKC

ISO 19378

ISO 6743-13 GA and GB

DINCGLP

CincinnatiMachineP.50(ISO220) P.47 (ISO 68)



Sh Tnn oi SHigh perormance lubricant or machine tool slideways


Shell Tonna Oils S 68 220


688.9

22018.5




Density @ 15°C kg/m3 879 894

…continued



Perormance FeaturesAter the evaporation o the solvent ShellEnsis DW 6055 leaves a waxy protectivelm on suraces. Shell Ensis DW 6055is easily removed with aqueous alkalinecleaners or solvents.

It is premium quality dewatering type rustpreventives with good coverage. Eectivein neutralising nger prints. resists crackingand peeling.

Use Shell Ensis DW 6055 where you requireexcellent covering capacity and excellentlong-term protection.

ApplicationsShell Ensis DW 6055 is long-term rustprotective suitable or metal suraceslikely to corrode in storage or use.

Shell Ensis DW 6055 is a water-displacingsolvent based rust inhibitor that leavestemporary waxy protective lm on metal

suraces. The product protects metal partsrom the damaging eects o moisture, air,detergents and other contaminants.

Shell Ensis DW 6055 can be applied by dipping.

Duration o ProtectionIndoors: 60 monthsCovered outdoors: 24 monthsOutdoors: 12 months

Sh ensis DW 6055Long term rust preventive with dewatering properties

ShellEnsisDW6055isalong-termrustpreventiveoil,whichleavesawaxylm with dewatering properties.


ShellEnsisDW6055 Units Methods Typical

Appearance – Thixotropic brown

Density at 20°C kg/m3 DIN EN ISO

12185 873Flash Point °C 32 ASTM D 93 32

Film Thickness – 60



Sh Ctnx oi SParafnic process oil

Shell Catenex Oils S are paranic process oils manuactured via the solvent extraction process. They are general purpose process oils as extender orcarrier fuids.


Shell Catenex Oil S 523 541 579

Colour 1.0 4.0 5.5

Density @ 15 °C kg/m3 868 886 905

Reractive Index @ 20 °C 1.478 1.487 1.498



Kinematic Viscosity @ 20 °C mm2/s@ 40 °C mm2/s

@ 100 °C mm2/s

58234.5

33010011.2

230050032.0

Sulphur X-Ray %m/m 0.6 1.1 1.3

Carbon Type Distribution C/A S-corr. %C/N S-corr. %

C/P S-corr. %

328

69

428

68

623

71Reractive Intercept (RI) 1.0450 1.0470

ViscosityGravityConstant (VGC) 0.812 0.819 0.819

AnilinePoint °C 100 122 122

ClayGelAnalysis polar components %m/maromatic components %m/msaturated components %m/m

0.623.476.0

1.228.667.0

3.048.548.5

EvaporationLoss 22h/107°C %m/m 0.8 0.1 <0.1

Noack Volatility 1h/250°C %m/m 18 4 –

PCA-Content (DMSO) %m/m < 3



Sh gvx oi 221Naphthenic process oil

ShellGravexOilarearangeofseverelyhydrotreatednaphthenicprocessoils with good solvency properties. They are general purpose process oilsor use or example as extender or carrier fuids.


ShellGravexOil221 Units Methods Typical

Colour(ASTM) — ASTM D1500 1.0

Density @ 15°C Kg/m3 ASTM D 1298 899

Flashpoint PMCC °C ASTM D93 160


Kinematic Viscosity @ 40°C mm2/s ASTM D46 19.3Kinematic Viscosity @ 100°C mm2/s ASTM D46 3.4

Carbon Type DistributionC/AC/NC/P

%%%

ASTM D2140193546

AnilinePoint °C ASTM D611 64



Sh Thmi oi BHeat transer uid

Shell Thermia Oil B is based on careully selected highly rened mineral oilschosen or its ability to provide superior perormance in indirect closed fuidheat transer systems.

Perormance Features• Highoxidationandthermalstability

Shell Thermia Oil B is based on careullyselected highly rened mineral oils. The rateso oil cracking and oxidation are very small,giving long oil lie. This assumes an ecientfuid heater with good pump circulation thatthe lm temperatures on the heater suracedo not exceed the limits above.

• Lowviscosityandhighheattransfer

coecient Lowviscosityenablesexcellentuidityandheat transer also at lower temperatures.

• Goodsolvency • Non-corrosive• Lowvapourpressure• Non-toxicoilsandeasydisposalMineraloilheattransferuidsaresafertohandle than synthetic fuids. Ater servicethey can easily be collected as used oil

or recycling or disposal.

Applications• Enclosedcirculatedheattransfersystems

or industrial applications such asprocess industry, chemical plants and textileproducers.

• ShellThermiaOilBcanbeusedinhigh temperature continuous heat transerequipment with the ollowing applicationlimits:

Max. lm temperature 340°C

Max. bulk temperature 320°C

Specications,ApprovalsandRecommendationsClassied as ISO 6743-12 Family QMeetstypicallyDIN51522requirements.




Shell Thermia Oil B


Flash Point (PMCC) °C 210


Fire Point (COC) °C 255



@ 100°C mm2/s

@ 200°C mm2/s

230254.7

1.2Initial Boiling Point °C > 355

Auto-ignitionTemperature °C 360

Neutralisation Value mg KOH/g < 0.05

Ash Oxidation %m/m < 0.01

Carbon Residue Conradson %m/m 0.02

Copper Corrosion 3h/100°C class 1

CoefcientofThermalExpansion °C-1 0.0008

Typical Design Data

Shell Thermia Oil B

Temperature 0 20 40 100 150 200 250 300 340

Density kg/m3 876 863 850 811 778 746 713 681 655

Specic Heat Capcity kJ/kg*K 1.809 1.882 1.954 2.173 2.355 2.538 2.72 2.902 3.048

Thermal Conductivity W/m*K 0.136 0.134 0.133 0.128 0.125 0.121 0.118 0.114 0.111

Prandtl No. 3375 919 375 69 32 20 14 11 9

Sh Thmi oi BHeat transer uid

…continued



Perormance Features• High oxidation and thermal stability

Shell Thermia Oil D is based on careullyselected highly rened mineral oilsand resists oil cracking, oxidation andthickening. Extended oil lie can beachieved, provided ecient fuid heatingand good pump circulation is ensured.Film temperatures on the heater suracedo not exceed 340°C.

• Excellentuidityandhighheattransfercoecient Specially selected mineral oils ensureexcellent fuidity and heat transer overa wide temperature range.

• Goodsolvency Resists deposit ormation, holdingoxidation products in solution and

helping to keep internal suraceso heat exchangers clean.

• LowvapourpressureHelps to resist cracking and minimisesormation o volatile decompositionproducts requiring recovery via expansionchamber and condensate collector.

• Non-corrosiveHelps prevent corrosion o the internalsuraces o copper and steel heat

exchanger and system components.• Non-toxicMineraloil-basedheattransferuids are saer to handle than some typeso synthetic fuid. Ater reaching theiruseul lie they can easily be collectedor recycling or disposal.

Applications• Industrialheattransfersystems

For use in closed heat transer systemsused in chemical and process plant,textile manuacture etc. where the oil iscirculated in a pumped system operatingunder atmospheric pressure with orwithout an inert gas blanket.

Shell Thermia Oil D can be used in hightemperature continuous heat transerequipment with the ollowing application limits:

Max.lmtemperature 340°C

Max.bulktemperature 300°C

Specications,Approvals and RecommendationsClassied under ISO 6743-12 Family Q.

MeetsDIN51522requirements.

Sh Thmi oi DHeat transer uid

Shell Thermia Oil D is a higher viscosity heat transer fuid or use inindirectly heated closed heat transer systems. It is based on careully selected highly rened mineral oils chosen or their ability to provide

superior perormance in heat transer systems.



Sh Thmi oi DHeat transer uid


Shell Therma Oil D Units Methods Typical

Density at 15°C kg/m3 ISO 12185 885

Flash Point PMCC °C ISO 2719 252

Flash Point COC °C ISO 2592 270

Fire Point COC °C ISO 2592 290


Kinematic Viscosity — ISO 3104 —

@ 20°C mm2/s — 321

@ 40°C mm2/s — 97

@ 100°C mm2/s — 10.9

@ 200°C mm2/s — 2.09

@ 300°C mm2/s — 0.91

Initial Boiling Point °C ISO 3771 400

Neutralisation Value mg KOH/g ASTM D974 < 0.05

WaterContent %m/m ISO 3733 < 0.1

Ash(Oxidation) %m/m ISO 6245 < 0.01

CarbonResidue(Conradson) %m/m ISO 10370 0.06CopperCorrosion(3h/100°C) — ISO 2160 class 1

CoefcientofThermalExpansion per °C — 0.0008

…continued

Typical Design Data

Shell Thermia Oil D

Temperature 0 20 40 100 150 200 250 300 340

Density kg/m3 894 882 870 834 803 773 743 712 688

Specic Heat Capcity kJ/kg*K 1.925 2.007 2.254 2.459 2.665 2.871 3.076 3.241

Thermal Conductivity W/m*K 0.169 0.165 0.162 0.151 0.142 0.134 0.125 0.116 0.109

Prandtl No. 17582 3300 1048 135 56 32 22 17 15



Perormance Features• Premiumperformanceinremoval

o oil and grease bound dirt.

• Premiumperformanceinsafety, through use o a high fash pointand low volatility solvent.

• Productlossesthroughevaporation are signicantly reduced compared tomore volatile solvents commonly usedas degreasers. This helps to improvecost eectiveness and also reducevapour inhalation.

• Canprovidetemporarycorrosionprotection, due to its slow rate o evaporation.

• Easyremovalwithwater

• Pleasantpineodourensuresoperatoracceptance.

Sh Dsin fuidPremium degreaser

Shell Degreasing Fluid is a premium perormance degreasing fuid which isdesigned to meet the stringent requirements o an oil and grease solvent andstill maintain premium saety standards. Shell Degreasing Fluid incorporates a

unique solvent base to penetrate oil and grease bound dirt. Shell DegreasingFluid also contains an emulsier which permits easy removal with water.


Shell Degreasing Fluid Units Methods Typical

Appearance — Visual Clear Red Liquid

Density @ 15°C Kg/L ASTM D4052/D1298 0.810




Perormance FeaturesThe high degreasing eciency o ShellDegreasing Fluid QB arises rom thecareully selected blend o solvent andsuractants. These act to penetrate andsuspend oil, grease and associated dirt,which can then be readily removed.

• Highcuttingpowerfortheeffectiveremoval o heavy oils, greases and soils.

• Suspendedanddissolvedmaterialseasilywashed away with water.

• Quickemulsionbreaktohelpreduceproblems with discharge intointerceptor/settlingtanksystems.

• Lowodourformulation.

ApplicationThere are a variety o methods o application:

• Fordegreasingmachinery,ShellDegreasing Fluid QB can be applied bybrush, mop, spray or direct. Allow time topenetrate and rinse o with water.

• Degreasinginanopenvatorbath,soakand brush i necessary then rinse with water.

• Forheavilysoiledareasitshould be applied neat with brushing to

aid penetration.

Sh Dsin fuid QBMulti purpose quick break degreasing uid

Shell Degreasing Fluid QB is a powerul degreasing product specically designed to remove heavy oils, greases and oily solids rom a variety ohard suraces.

ShellDegreasingFluidQBisparticularlysuitableforthefollowingapplications: •Degreasingandpre-maintenancecleaningofbothstationaryand

mobile equipment.•Equipmentcleaningforinspections. •Partsdegreasingduringvehicleoverhaul. •Machineryandenginedegreasing. •Concreteoorandworkareadegreasing.


Shell Degreasing Fluid QB Units Methods Typical

Density @ 15°C Kg/L ASTM D4052/D1298 0.79

Flash Point °C IP 170 >62



Perormance FeaturesShell Dobatex Gold eectively removes dirt, greaseand grime rom all hard suraces, even verticalones, where its stable oaming action allowsgreater penetration and more thorough cleaning.

Shell Dobatex Gold will not promote rustor deteriorate paintwork, polished suraces,

metal or glass. It has strong colouring orease o identication even at low dilutionlevels. It is ormulated to provide goodresults even where water quality is poor.

• ExcellentCleaningPerformanceHighly eective on a wide range o dirts,oils and grease in both sot or hard water.

• MultipurposeConvenienceShell Dobatex Gold is a versatile cleanerwhich can be used to reduce the numbero detergents required on site.

• ReducedSafetyConcernsBeing water based, biodegradable, nonfammable and ree o odour, Shell DobatexGold is recommended or use in enclosedworkshops or in underground maintenancestations where there is restricted ventilation.

• EnvironmentallyResponsibleBiodegradable (AS 4351) and contains nohydrocarbon solvents or caustic alkalis.

• AQISapproved(Category1,TypeA)Shell Dobatex Gold carries ull AQIS (Cat1, Type A) approval status, which meansthat it is ully approved or use in generalcleaning and janitorial applications in areasin contact with ood preparation, such asgeneral home and commercial kitchens,abattoirs, shing and any other areaswhere incidental ood contact is possible.

ApplicationsShell Dobatex Gold is highly adaptable to awide range o cleaning requirements. Onefexible product enables you to cut down oninventory, and with varying dilutions andapplication methods it is eective and sae or:

• Truckeets,carsandsmallcommercial

vehicles• Fishingeetsandmarineleisurecraft• Heavyandlightminingequipment• Machineryandenginedegreasing• Routineandjanitorialcleaningpurposes

such as:–ooring–commercialandhomekitchens (includingasadishwashinguid),caeterias and bathrooms

–foodprocessingequipment

–abattoirs,shingcooperatives,commercial ood preparation areas–generalpurposeofcesandofce

urniture cleaning solutionShell Dobatex Gold is a multi-purposedetergent and cleaning fuid.

Specications,Approvals and Recommendations• AQISapproved(Category1,TypeA)

• MeetstherequirementsforReadyBiodegradability o a single organicsubstance or natural product whentested according to AS 4351 Part 2.

Sh Dbtx gdWater based multipurpose cleaning solution or truck, car and marine applications and heavy duty mining equipment

ShellDobatexGoldisawaterbased,multi-purposecleaningdetergentsuitableor a wide range o industrial and automotive applications including the heavier

duty demands o mining equipment and shing and trucking feets throughto routine janitorial cleaning.


ShellDobatexGold Methods Typical Appearance Visual Gold fuid

pH (1% Solution) — 10



Perormance FeaturesShell Dobatex Aqua Degreaser is a waterbased, quick break ormulation designedto perorm exceptionally well or organicresidue removal in water based degreasingapplications in parts and equipment washing.

Unlike most conventional degreasers, wherea thin layer o hydrocarbon tends to remainater cleaning, Shell Dobatex Aqua Degreaserleaves a completely nongreasy surace.

Being water based, Shell Dobatex AquaDegreaser is a particularly eectivedegreaser especially when usedindoors or in conned spaces.

Shell Dobatex Aqua Degreaser isa particularly simple and eectivebiodegradable cleaner or nasty oilstains on driveway and workshop foors.

ApplicationsShell Dobatex Aqua Degreaser has beendesigned or the eective removal o greaseandoil/dirtresiduesfrom:

• Engineeringpartsandequipment

• Automotiveworkshopsandpartscleaning

• MiningEquipment

• MechanicalParts

• Factoryanddrivewayoorswhere

requent oil stains may occur.Shell Dobatex Aqua Degreaser providessuperior and cost-eective results.

• ExcellentCleaningPerformanceHighly eective on a wide range o oils,grease and grime.

• ReducedSafetyconcernsBeing water based, biodegradable,non-fammable and with a citrusodour, Dobatex Aqua Degreaser isrecommended or use in enclosedworkshops or underground miningapplications.

• QuickBreak The special eature o Shell DobatexAqua Degreaser is its ability to emulsiygrease/oil/water,thenrapidlyformseparate oil and water phases. Thisproperty allows or speedy and ecientcleaning o grease traps and interceptors.

•NeutralpH

Neutral pH enables saer handling.•Environmentallyresponsible

Biodegradable to AS 4351 and containsno hydrocarbon solvents or causticalkalis.

Specications,Approvals and RecommendationsMeetstherequirementsforReadyBiodegradability o a single organic

substance or natural product whentested according to AS 4351 Part 2.

Sh Dbtx aqu Ds A biodegradable water based degreasing agent or mining,automotive and industrial applications

ShellDobatexAquaDegreaserisawaterbaseddegreasingproductformulatedspecically or the removal o oil and grease in demanding applications in the

general engineering, automotive and mining/construction industries.


ShellDobatexAquaDegreaser Methods Typical

Appearance Visual Clear pink liquid

pH(1%Solution) — 6.5



Perormance Features• Excellentcleaningperformance

Shell Dobatex Platinum is highly eectiveon a wide range o dirt, oils and greasein both hard and sot water.

• EnvironmentallyresponsiblePhosphorus-Free, Shell Dobatex Platinum canbe used without contributing to algal blooms

caused by excess phosphates. It is waterbased and biodegradable, containing nohydrocarbon solvents or caustic alkalis.

• Quickbreak Shell Dobatex Platinum has a uniqueabilitytoemulsifygrease/oil/water,then rapidly orm separate oil and waterphases, allowing or quick and ecientcleaning o grease traps and interceptors.

• Balancedstabilityandquick-breakperormance

Shell Dobatex Platinum is uniquelyormulated to provide the delicate balancein oaming stability which allows it to beused on all suraces, even vertical ones, yetretain superior ability to separate quicklyin interceptor pits into discrete oil andwater layers.

• Multi-purposeConvenienceProviding top-tier perormance, ShellDobatex Platinum can be used to reducethe number o detergents used on sitewithout compromise.

• ReducedSafetyConcernsBeing water based, biodegradable,nonfammable and ree o odour, ShellDobatex Platinum is recommended oruse in underground maintenance stationswhere there is restricted ventilation.

ApplicationsShell Dobatex Platinum is a premiumperormance detergent suitable or a widerange o cleaning requirements, includingHeavyandLightMiningEquipment,HeavyTruckFleetsandMachineryandEngineDegreasing.

Shell Dobatex Platinum is ormulated toprovide premium perormance results

even when the water quality is poor.

Specications,Approvals and RecommendationsMeetstherequirementsforReadyBiodegradability o a single organic substanceor natural product when tested according toAS 4351 Part 2.

Sh Dbtx Ptinum A biodegradable water based quick-break detergent or heavy duty mining and industrial applications

Shell Dobatex Platinum is a premium perormance phosphorus-reedetergent suitable or a wide range o heavy-duty applications.


Shell Dobatex Platinum Methods Typical Appearance Visual Green liquid

pH (1% Solution) — 8



Perormance Features• Permitseasyremovalofmouldsorforms.

• Goodsurfacenishoftheconcrete.

• Facilitatesclearingofmouldsandforms ater use.

• Sealstheporesofwoodenorporousmould and orm suraces.

• Protectssteelmouldsandformsfrom

corrosion and consequent staining o concrete suraces.

• Helpspreventexpensivemoulddamage.

CoverageShellMouldingOilP5,whenusedneat, has a coverage o 6—8 m2/L.

Sh Mudin oi P5Parting agent or general purpose concrete applications

Shell Moulding Oil P5 is an oil based additive containing mould release fuidused extensively or poured concrete structures with plywood, hardboard orsteel shuttering.



Sh Mudin oi r20Parting agent or the manuacture o spun concrete pipes

Shell Moulding Oil R20 is a solvent based, additive containing mould releasefuid which dries to leave a resinous lm on mould suraces. It is primarily used in the manuacture o spun concrete pipes.

Shell Moulding Oil R20 can be applied by spraying, brushing orswabbing and can be diluted with Shell Diesoline, Mineral Turpentineor Household Kerosene.Shell Moulding Oil R30 is also available or use in place o Shell MouldingOil R20 in particularly dicult applications.


Shell Moulding Oil R20 Units Methods Typical

Appearance — Visual Clear and brightColour — ASTM D1500 Amber


Flash Point °C IP 170 40

Perormance Features• Permitseasyremovalofmouldsorforms.

• Goodsurfacenishofpipes.

• Facilitatescleaningofmouldsandformsater use.

• Sealstheporesofwoodenorporousmould and orm suraces.

• Protectssteelmouldsandformsfromcorrosion and consequent staining o tiles/bricks/concretesurfaces.

• Helpspreventexpensivemoulddamage.



Sh Mys oi laPremium quality stationary gas engine oil

ShellMysellaOilLAisapremiumqualityoilblendedforuseinhighly-rated, spark-ignition engines which require a ‘low ash’ oil. It satises thenew generation o stationary gas engines designed to meet the emerging

legislation limiting emissions o NOx, and those which employ the latest ‘lean’ or ‘clean’ burn technology.

Perormance Features• Excellentpistonandenginecleanliness

Ensures long and efcient engine operation.

• VeryhighoxidationandnitrationresistanceHelps prolong oil lie by resisting

viscosity increase and the ormation o harmul acids, especially in demandingcogeneration (CHP) applications.

• Optimisedlevelof‘ash’componentsandalkalinity reserveHigh levels o ash in the oil can leadto hard deposits in gas engines. ShellMysellaOilLAisformulatedtogive best possible neutralisation o acidsand provide corrosion protectionalso at a ‘low ash‘ (<0.5%) level.

• LowphosphoruslevelWith a maximum phosphorus contentof300ppmShellMysellaOilLAiscompatible with engines equippedwith emission catalysts.

Applications• Spark-ignitedgasenginesfuelledby

natural gasAlthoughShellMysellaOilLAismainlydeveloped to be used in natural gasapplications it can also be used inengines uelled by sour gases whena low ash oil is required.

Specications,ApprovalsandRecommendations•API

• Caterpillar

• CD

• Meetstherequirementsforstationary gas engines

ShellMysellaOilLAisapprovedby:• Cummins

• MWMDeutz*

• Jenbacher*(with3-waycatalyst)

• MTU*

• RustonDiesels

• Wärtsilä*

* SAE 40 only

Shell Mysella LA is also suitable or a number

o other engine types, where a ‘low ash‘ oil isrequired.


ShellMysellaOilLA 40


13914




TBN mg KOH/g 5

SulphatedAsh %w 0.45

Ph h 300



Sh Mys oi MaPremium quality stationary gas engine oil

ShellMysellaOilMAisapremiumqualityoilblendedforuseinhighly-ratedspark ignition and dual-uel our-stroke engines which require a ‘medium ash’oil, or where ‘sour gas‘ is in use. It satises the new generation o stationary

gas engines designed to meet the emerging legislation limiting emissions oNOx, and those which employ the latest ‘lean’ or ‘clean’ burn technology.

Perormance Features• ExcellentpistonandenginecleanlinessLongandefcientengineoperation.

• Enhanceddieseldetergencyfordual-fuelenginesHelps keep engines using diesel uel clean.

• VeryhighoxidationandnitrationresistanceHelps prolong oil lie by resistingviscosity increase and the ormation o harmul acids, especially in demandingcogeneration (CHP) applications.

• Optimisedlevelof‘ash’componentsHelps prolong the lie o valves, inengines which preer a medium ash oil.

• Reservealkalinity The high level o TBN (total base number)

neutralises acids and provides corrosionprotection, even when ‘sour‘ gases are in use.

• LowphosphoruslevelWith a maximum phosphorus contentof300ppmShellMysellaOilMAiscompatible with engines equippedwith emission catalysts.


natural or so called sour gasShellMysellaOilMAisdevelopedforengines and applications requiring a‘medium ash‘ oil. It is suitable or use withall types o gases; natural (sweet) gas as

well as so called sour gases like landlland sewage gas.

• ‘Dual-fuel‘gasenginesignitedbydieselpilot uel

Specications,ApprovalsandRecommendations• APICD

ShellMysellaOilMAisapprovedby:• Dorman

• Jenbacher(except3-waycatalyst, seeMysellaLA)

• M.D.E.(naturalgas/propane)

• RustonDiesels

• Waukesha(includingcogenerationapplication).


ShellMysellaOilMA 40


13914




TBN mg KOH/g 8.5

SulphatedAsh %w 0.9

Phosphorus max. ppm 300



Sh Mys oi XlLong lie stationary gas engine oil

ShellMysellaOilXLisahighperformancequalityoilblendedforuseinhighly-rated, 4-stroke, spark-ignition engines which require a ‘low ash’ oil.ShellMysellaOilXLsatisesthenewgenerationofstationarygasengines

designed to meet the emerging legislation limiting emissions o NOx, andthose which employ the latest ‘lean’ or ‘clean’ burn technology. Shell MysellaOilXLisspeciallydevelopedtoprovideextendeddrainintervalsinthosenatural gas engines where oil lie is a limiting operational actor.

Perormance Features• Stepchangeinoildraininterval

Helps to signicantly prolong oil lierelative to previous generation gas engineoils by resisting oxidation and nitration,viscosity increase and the ormation o harmul acids, especially in demandingcogeneration (CHP) applications.(When used with landll or biogases,oil lie will be dependent on the level o contaminants in the gas.)

• ExcellentpistoncleanlinessSuperior control o deposits in advanceddesigns where previous products are not

satisactory.• Optimisedlevelof‘ash’componentsHelps prolong the lie o valves and sparkplugs.

• LowphosphoruslevelCompatible with engines equipped withemission catalysts.


natural gas, especially those creatinghigh oil stress.

• Mayalsobeusedforlandllandbiogases.

Specications,ApprovalsandRecommendationsShellMysellaOilXLissuitableinenginetypes where a ‘low ash‘ oil is required. Itmeets the requirements o Caterpillar andWaukeshaandisapprovedbyMWMDeutz, Wärtsilä, Rolls Royce (Ulstein

Bergen),MAN,MDEandbyWaukesha or high temperature cogen applications.

•APIperformancelevel:CF


ShellMysellaOilXL 40


12814

Density @ 15°C kg/l 0.89

Flash Point (COC) °C >180


BN mg KOH/g 4.5

SulphatedAsh % wt 0.48

Phosphorus ppm <300




Shell Zaria Chain Oil SM Units Methods 100

ISOViscosityGrade — ISO 3448 100

Kinematic Viscosity @ 40°C mm2/s ASTM D445 100

Kinematic Viscosity @ 100°C mm2/s ASTM D445 11.4


Density @ 15°C kg/m3 ISO 12185 885Flash Point – COC °C ISO 2592 220


Perormance Features• Goodadherencetometalsurfaces

The tackiness additives used in theormulation minimise throw o, reduce oilmist and maintain protection against rust,wear and corrosion.

• Suitableforuseasageneralmachinelubricant where a tacky, non-drip oil isneeded

•Keepsthechainfreeofresin•Goodlowtemperatureproperties

Ensures fow ability even at low operatingtemperatures or higher eciency.

Applications• ShellZariaChainOilSMisblended

specically or chainsaw chain lubrication.With three viscosity grades available itoers a lubricant solution or most typeso equipment in all year round operation.

Specications,Approvals and Recommendations

Suitable or use in most types o chain saw.

Sh Zi Chin oi SMHigh Perormance mineral based oil or lubrication o chainsaw chains

Shell Zaria Chain Oil SM are based on mineral oils and contain additivesto improve lubrication and tackiness properties.



ApplicationsShell High Temperature Chain Oil is anadvanced polyol ester based hightemperature oven chain lubricant.

The product is NSF H2 listed (pending).

This product is acceptable as a lubricantwhere there is no possibility o ood contact(H2) in and around ood processingareas. Such compounds may be usedas lubricants, release agents, or antirustlms on equipment and machine parts in

locations in which there is no possibility o the lubricant or lubricated part contactingedible products.

• Hightemperatureovenchainsinbakeries.

Properties• GoodoxidationstabilitybyOxidation

and Corrosion Stability Test.

• LowvolatilityachievedasshownbyHighTemperature Evaporation Test.

• NSFH2quality.

Seal and Paint Compatibility Compatible with paints and seals usuallyused or application with mineral oil.

Sh Hih Tmptu Chin oiHigh temperature chain lubricant, NSF (H2)


Shell High Temperature Chain Oil Units Methods Typical

Colour — Visual Orange

Density @ 15°C Kg/m3 ISO 12185 974

Flashpoint °C ISO 2592 310



Kinematic Viscosity @ 100°C mm2/s ISO 3104 20.4


Total acid number mg KOH/g Oil ASTM D644 0.3

WaterContent % ASTM D1533 0.01HighTemperatureEvaporationTest@ 32°C•Lossafter8hrs•Lossafter24hrs•Lossafter48hrs

%%%

In House

8.3319.4427.78

Hazardcode(BVC) — — F 2 l Fu PN2



Sh Kin S TI An advanced technology kiln sealant or synthetic rutile operations

Shell Kiln Seal TI is a premium grade lithium complex based sealant ormulated specically or the mineral sands industry.It is ormulated to withstand the high temperatures experienced in the rotary

kiln’s mechanical seals yet provide an eective seal under heavy loads.


Shell Kiln Seal TI Units Methods Typical

Appearance — Visual Red

WorkedPenetration@25°C 0.1mm ASTM D217 340

Dropping Point °C IP 396 240

Oil Separation 18hr @ 40°C %m IP 121 6.0 Viscosity o Base Oil @ 100°C mm2/s ASTM D445 14.5

EMCORCorrosionTest — IP 220 0/0

Perormance FeaturesShellKilnSealTIcontainsanti-rustandantioxidant additives to control corrosionand suppress premature oxidation o thesealant.

• ThetackinessadditivesinShellKilnSeal TI assist in adhesion o the product to

seal aces.• ShellKilnSealTIhasgoodmechanicalstability.

• ShellKilnSealTIhasexcellentsealingcharacteristics under heavy loads andlow rotary speed conditions.

ShellKilnSealTIexhibitssuperiorperormance in terms o:

• Lowerconsumptionratethanbasic lithium greases.

• ExcellentpumpabilityinnormalAustralianconditions which makes it ideal orautomatic centralised pumpingequipment even over long distances.

• ComparedtobasiclithiumgreasesShellKilnSealTIoffersareductioninsealantwastage and hence potentially reduceddisposal problems and associated cost.



Sh VSI 8235 (Cncntt)Protects against rusting in enclosed vapour spaces

Perormance Features• ShellVSI8235(Concentrate) contains

polar materials which are both oil solubleand also volatile. Thus, as Shell VSI 8235(Concentrate) is in circulation, the vapourspaces in a system are continuouslykept lled with the VSI vapour which isormed by these inhibitors and this vapourcontinuously blankets metal suraces toprotect them rom corrosion.

• ShellVSI8235(Concentrate) should beadded to the lubricant contained in thesump or in the oil tank a ew hours beore

the equipment is stopped. For new pieceso equipment which will be stored ater trial,thelubricant/ShellVSI8235(Concentrate)mixture could be totally or partially drainedout ater the trial run provided however thata small quantity o mixture is kept in thesump. I the oil temperature remains lowerthan 25°C, the distance between theupper internal suraces to be protectedand the oil level in the machine must beless than two metres.

• Theanti-corrosionperformanceofthelubricant/ShellVSI8235(Concentrate)mixture and the durability o theprotection provided are dependenton the degree o ventilation o thesystem and the oil temperature. Theperormance can be improved by raisingthe oil temperature beore stopping theequipment and by sealing the vents o themachine concerned.

The internal protection o large oil tanks will

be improved by brushing or spraying thesurfacestobeprotectedwiththelubricant/Shell VSI 8235 (Concentrate) mixture.

• ShellVSI8235(Concentrate) has nodetrimental eects on the individual andspecial properties o the lubricant to whichit is added. The mixture can be used as theservice lubricant when the equipment isreturned to or put in operation.

When Shell VSI 8235 (Concentrate) is usedat 2% volume solution in the system oil o

equipment to be protected, it:• Enhancestheanti-corrosionperformance

o the lubricant it is added to;

• Providescorrosionprotectionofenclosedspaces above the lubricant level byblanketing the metal suraces to be protectedby means o volatile corrosion inhibitors.

ApplicationsShell VSI 8235 (Concentrate) is an oil solubleconcentrate that has the ability to protect

steel suraces which are above the normaloil level in a system – the vapour spaces inan oil storage tank or the oil reservoir in acirculation system would be examples.

Shell VSI 8235 (Concentrate) is recommendedor use in all enclosed oil lubrication systemswhere rusting is likely to occur because o thepresence o steam condensate or atmosphericmoisture in the system.

Typical applications or them are:

• Oillubricatedrollingbearingandgearhousings, reservoirs, oil piping, andsimilar circulation system components.

• Machinetoolhousingswherethemachines may be idle over a weekend oror even longer periods o time.

• Steamturbinelubricationsystemswherecorrosion o oil gravity tanks or oil storagetank walls and overheads is occurring.

• Anymachinerythatisactuallyidleorinintermittent use and which is thereore

susceptible to rusting because the oil inuse gradually drains down rom internalsuraces.

rcmmndd DsShell VSI 8235 is recommended or use at2% volume solution and is added to theexisting oil already in the equipment. Itshould not be used at higher concentrationsas this may result in equipment damage.



Sh VSI 8235 (Cncntt)Protects against rusting in enclosed vapour spaces

Typical Physical CharacteristicsShellVSI8235(Concentrate) Units Methods Typical


D12980.886


Viscosity @ 40°C mm2/s ASTM D445 21

TAN mg KOH/g ASTM D664 32

TBN mg KOH/g ASTM D2896 30

…continued



Sh Cibtin fuid S.9365Diesel Pump and Injector calibration fuid

Perormance Features• Controlledphysicalcharacteristics

Shell Calibration Fluid S.9365 is closelycontrolled in respect o its physicalproperties o viscosity and density,properties which help enable calibrationequipment to meter to a high degree o accuracy and repeatability.

• Improvedoxidationstabilityandcorrosion resistanceShell Calibration Fluid S.9365 contains arange o specialised additives designedto enhance corrosion resistance,

oxidation stability and anti-wear.• Widerangeofinjectorpumpapprovals

Applications• DieselPumpsandInjectors

Shell Calibration Fluid S.9365 is a dieselinjector pump test, calibration and run-outfuid or diesel pumps and injectors.

Specications,ApprovalsandRecommendationsISO4113 MeetsSAEJ967D MeetsCAV Specication 7-10-106Bosch VS15665OLMercedes-Benz Sheet133


Shell Calibration Fluid S.9365


Kinematic Viscosity @ 40°C mm²/s 2.6




Perormance Featuresexcnt wt spbiity A critical requirement o the product isits ability to separate water in the gasaccumulator. The rapid demulsibility andresistance to emulsion ormation, leads torapid separation o water and condensation

rom the oil and accumulator.Hih viscsity indx Provides eective gas sealing behaviour attemperatures in excess o 50ºC. Ensures thati there are ambient temperature variationsdue to tank placement, optimal sealing ismaintained irrespective o tank skin temperature.

additin inmtinSome older gas accumulators are sealedusing coal tar which is a disadvantage rom

a health and saety perspective. The use o high quality, low PCA containing base oilsovercomes such issues.

Sh gs S oiOil sealant or gas accumulators in steel blast urnaces

ShellGasSealOilisahighperformancegassealoilandaccumulatoroil with excellent demulsibility or use in steel blast urnace gas holder tanks.Formulated rom high quality, mineral base oils, viscosity index improvers

and demulsiers, the product acts to protect the bottom seal canvas.


ShellGearSealOil Units Methods Typical

Appearance — Visual C & B


D12980.882




WaterSeparability@54°C m/ml/ml (min) ASTM D1401 40/40/0/(10)



Perormance Features• ExtremePressurePerformanceShellMineGear1500incorporatesaspecialcombination o perormance additives thatgive it ar superior EP perormance comparedto conventional industrial EP gear oils.

• Semi-SyntheticOil

ShellMineGear1500containsPoly-Alpha-Olen (PAO) synthetic base oil orimproved perormance and longer oil lie.

• ResistancetoCorrosionShellMineGear1500doesnotcontainaggressive EP additives that can attackcertain gearbox metal components,such as yellow metal.

• OxidationandThermalStability The ability to withstand high thermal

loading, while aording increasedresistance to oxidation, is o particularimportance in a premium quality, heavyduty gear lubricant. Bulk oil temperaturesofShellMineGear1500mayberaisedhigher than conventional gear lubricantswithout adverse eects.

• LoadCarryingCapacity TheloadcarryingcapacityofShellMineGear 1500, as determined in laboratorytests and conrmed by local experiencein Australian draglines, ensures extremelylow gear tooth wear, particularly underhigh load conditions.

• Highloadcarryingcapacityandsuperiorrictional characteristics ensure low geartooth wear and help reduce rictionalenergy losses which lead to high oiltemperature.

• Enhancedoxidationresistanceandthermal stability protect against depositand sludge ormation leading to longerlubricant and lter lie and reducedequipment downtime.

• Reducedtendencytofoamorform

emulsions which can have detrimentaleects on antiwear perormance andbearing atigue lie.

• Formulatedtoprotectsteelandyellowmetal components rom rust, corrosion orchemical attack by aggressive EP additives.

Specications,Approvals and RecommendationsMarionGL-250

Sh Min g 1500Extreme pressure industrial gear oil

ShellMineGear1500isapremiumquality,semisynthetic,extremepressure(EP)gearoilwhichisspecicallydevelopedfortheenclosedgearboxeson

walking draglines in the mining industry but can also be used in any large,

lowspeed,highloadedindustrialgearbox.ShellMineGear1500hasbeenormulated without the use o lead containing additives.


ShellMineGear1500 Units Methods Typical

Appearance — Visual Black



Viscosity @ 40°Cmm2/s ASTM D445

1533

Viscosity @ 100°C 76


Timken OK Value Kg ASTM D2782 46

4BallWeldLoad Kg IP 239 500

4BallLoadWearIndex — IP239 99



Perormance FeaturesThis oil has specically been ormulated topenetrate between the wire rope strandsto ensure adequate lubrication o therope core. Corrosion preventatives areincorporated in the lubricant to minimisecorrosion o the steel wires which canreduce wire rope lie.

The specially rened paranic base oils,compounded with proven extreme pressureadditives, gives excellent lm ormingproperties to reduce wire rope wearand strand retting.

The light viscosity oils added to Shell DraglineRopeOilXPLensurethelubricantpenetrates

deep into the rope core when applied orprotection o the inner most wire strands.

Special tackiying additives are blended intothe product to provide excellent adhesivenessto the wire rope to reduce fing o when therope travels at high speeds over sheaves.

• Reducescorrosion,fatigueandwearofhard working dragline wire ropes helpingto extend their lie.

• Leavesatransparentoillmonwireropes or visual inspection.

• Canbeappliedthroughautomaticlubrication systems.

Sh Din rp oi XPlHigh perormance wire rope lubricant or draglines

ShellDraglineRopeOilXPLisapremiumquality,highperformancewirerope lubricant developed specically or the protection and lubrication orunningwireropesonlargewalkingdraglinesoperatingintheAustralian

coal mining industry.ShellDraglineRopeOilXPLisacarefullybalancedformulationofhighlyrened paranic base oils blended with selected perormance-enhancingadditives designed to prolong the lie o hard working dragline wire ropes.


ShellDraglineRopeOilXPL Units Methods Typical

Appearance — Visual Clear Bright Red


FlashPoint(pmcc) °C ASTM D93 >61.5

Viscosity @ 40°C mm2/s ASTM D445 225*

* Beore the addition o hydrocarbon solvent.



Sh Mus gs glSuperior perormance open gear grease

ShellMalleusGreaseGLisarangeofapremiumquality,fullEPlubricantsdeveloped or the lubrication and protection o open gears and wire ropessubjected to extremes o ambient temperature and operating conditions.

They are a unique blend o high quality paranic mineral and syntheticbase oils with careully selected additives to provide optimum perormance.Its balanced ormulation allows the lubricant to stay sot and pliable overlong periods, thus helping to minimise the build-up o lubricant in the rootso the gear teeth.

Perormance Features• Exceptionalphysicalandmechanical

stability

ShellMalleusGreaseGLretainsitsnatural protective properties over its longworking lie.

• Excellentanti-wearperformanceAt working temperatures, speeds andpressures,ShellMalleusGreaseGLformsa protective cushion between the largegear (girth, bull etc) and pinion teeth.

• Superbloadcarryingcapacity Molybdenumdisulphideandothersolid

lubricants combine to reduce toothcontact zone temperatures, reduce gearsurace pitting and help alleviate ‘stick-slip’ conditions.

• Waterrepellent Eectively resists water ‘wash-o’ byimmersion or spray.

• CorrosionprotectionProtects metal suraces rom corrosion inhostile environments such as salt-water

conditions. Repels dirt and dust.

Applications• Heavilyloadedopengears,particularly

those ound in grinding mills, kilns,

shovels, draglines, ship loaders,stackers and reclaimers and excavatorapplications. When choosing a productto suit your ambient temperatureconditions, always consult with your Shellrepresentative or the appropriate grade.

• Multiservicelubricantthatcanbeusedas the one grease (multi purpose andopen gear) or the entire machine onmost shovels, excavators and draglines(excluding electrical motors bearings).

• Surfacedressingofslowmovinggearsopen to the atmosphere.

• Plainbearings,pivotpins/bushingsand articulations ound in earth movingequipment.

• Mooring,staticandslowmovingwireropes including those intermittentlyimmersed in salt water.

• Widevarietyofheavy-dutyminingandindustrial applications.

Specications,ApprovalsandRecommendationsShellMalleusGreaseGLhavebeenapprovedbyfollowingOEMs:

FLSmidth(MalleusGL500,400,205)

Norberg(MalleusGL400)

Ferry Capitain(MalleusGL500,400,205)

Falk(MalleusGL400)

Lincoln(AllMalleusGL)



Sh Mus gs glSuperior perormance open gear grease


ShellMalleusGreaseGL 25 300 400 500

Kinematic Viscosity (Base Oil) @ 40°C mm2/s

@ 100°C mm2/s

81.815.3

114070.3

162583.5

162583.5

Density @ 15°C kg/m3 0.993 0.986 1.018 1.070

Flash Point (COC) °C

min130

min130

min130

min130

FourBallExtremePressureTest Weld Load N

min5000

min6200

min6200

min6200

FourBallExtremePressureTest Scar diameter mm

max0.8

max0.8

max0.8

max0.8

TimkenOKLoad(without solids) lbs min 45 min 45 min 45 min 45

FalexContinuousLoadFailure N

min20450

min20450

min20450

min20450

…continued



Sh Mus gs STCStorage and thread compounds or use in the oil industry

ShellMalleusGreaseSTCarestorageandthreadcompounds,meetingtherequirementsoftheDEA47(E)Committeeforuseas‘green’dopes.Thesegreases are based on highly rened mineral oils with a calcium soap thickener

and suitable additives to provide excellent corrosion protection, helping toprevent galling o threads and ensure consistent make/break torques.

Perormance Features• ShellMalleusGreaseSTCcontainsno

metals (Pb, Zn, Cu) in metallic orm orother components identied by the ParisCommission(PARCOM),e.g.PTFE,nylonor other polymers.

• Thisproductmeetstherequirementsof

DEA47(E)CommitteeShellMalleusGreaseSTCoffersidenticallevel o perormance as that given byShellMalleusGreaseTC.

• ProvenperformanceineldtestsSuccessully applied in suitableapplications.

• Excellentanti-corrosionperformancealsoprovidedShellMalleusGreaseSTCcanbeused

as an eective corrosion preventive,allowing mills to only use one productand simpliying operations or productionand drilling companies who do NOThave to remove protectives beoreapplying a thread compound.

• Excellentbrushability Can be applied even at low temperatures.

• Excellentanti-gallingperformanceFor carbon steels and up to 13%chromiumsteelsShellMalleusGreaseSTC helps minimise damage to pipethreads rom galling.

• Excellentwaterwash-outresistanceMaintainsprotectionandhelpspreventcorrosion. Essential qualities or vehiclesworking in wet environments.

ApplicationsThread compounds or use with Rotaryshouldered connectors

AdditionalInformationOperating temperature range -20°C to+60°C.


ShellMalleusGreaseSTC 2Colour Black

Soap Type Calcium

Base Oil Type Mineral oil

Base Oil Viscosity @ 40°C cSt@ 100°C cSt

12011.0

Cone Penetration Worked @ 25°C 0.1 mm 275

Dropping Point °C 145

Applicabilityatlowtemperatures Excellent



Perormance Features• Excellentloadcarryingcapacityunder

severe operation conditionsGrease contains selected components to

ensure excellent resistance to shock andpermanent heavy load.

• Veryhighmechanicalandthermalstability Grease thickener structure is designed to resistmechanical stress and high temperature.

• WithstandingsevereoperationconditionsLikedustanddirtcontamination,water,changes in temperature.

• MaintainadhesivecharacteristicovertimeFormulated with advanced polymer

technology ensuring durable protection.Forms a dark coating on metal suracesthat is adhesive and highly water resistant.

• LowfrictionSelected components ensure low rictioncharacteristics, contributing to lowerenergy consumption and wear reduction.

ApplicationsTypicalapplicationsforShellMalleusOGM

Heavy are:• Opengearsondraglines,shovels,excavators, stackers and reclaimers

• Sticks

• Circlerailandrollers

• Heavilyloaded,slowmovingantifrictionbearings

• Bushings

• Slowmovingwirerope

Operating Temperature Range0°C up to +50°C.


Chlorinated solvent or lead haven’t beenaddedintentionallybyShelltoShellMalleusGreaseOGMHeavy.

Specications,Approvals and RecommendationsBucyras SO 4713

P&H 4.64 Ver 09, 04-93

Sh Mus gs ogM Hvy Special purpose open gear and wire rope grease

ShellMalleusGreaseOGMHeavyisprimarilydesignedforuseinveryheavy applications, and operations under severe conditions, in miningequipments, shovels, draglines and excavators in open cut operations.

OpenGearLubricantforballmillsandkilns. ShellMalleusOGMHeavyisbaseduponanAluminiumComplexsoapthickener dispersed in a high viscosity, very high quality mineral base oilcontaining enhanced extreme pressure – antiwear chemistry.




ShellMalleusGreaseOGMHeavy Units Methods Typical

NLGIConsistency — 0

Colour — Visual Black

Soap Type — AI Complex

Base Oil Type —High Quality

Mineral

SolidLubricant — Yes

Base Oil Viscosity @ 40°C cSt IP 71/ASTM

D445

4000

Base Oil Viscosity @ 100°C cSt 125

ConePenetrationWorked@25°C 0.1mmIP 50

ASTM D217355-385

Dropping Point °CIP 132

ASTM D566-76190

Four Ball Test Kg IP 236 800

FourBallWearScar mm ASTM D2266 Max 0.7

FourBallLoadWearIndex(LWI) Kg ASTM D2596 120

FZGA/2.76/50LoadStagepass — DIN 51354 12

Rust Test — ASTM D1743 PassCopper Strip 3hr @ 100°C — ASTM D4048 1B

Sh Mus gs ogM Hvy Special purpose open gear and wire rope grease

…continued



Sh Mus gs ogM ext Hvy Special purpose open gear and wire rope grease

ShellMalleusGreaseOGMExtraHeavyisprimarilydesignedforapplicationsin mining equipments, shovels and excavators in open cut operations.ShellMalleusGreaseOGMExtraHeavyisbaseduponanAluminium

Complex soap thickener dispensed in a high viscosiy base oil containingenhanced extreme pressure—antiwear chemistry.


ShellMalleusGreaseOGMHeavy Units Methods Typical

NLGIConsistency – 2


Soap Type — Al Complex

Base Oil Type — Mineral

SolidLubricant – Yes

Base Oil Viscosity @ 40°Cmm2/s

IP 71/ASTM D 445

3600

Base Oil Viscosity @ 100°C 110

ConePenetrationWorked@25°C 0.1mmASTM D 566-

D 217275—295

Dropping Point °CIP 132/ASTM

D566-76240

Four Ball Test Kg IP 236 620

FourBallWearScar mm ASTM D 2266 Max 0.7

FourBallLoadWearIndex (LWI) Kg ASTM D 2596 Pass

Rust Test — ASTM D 1743 Pass

C S i ASTM D 4048 1b

Perormance Features• Loadcarryingcapacityundersevere

operation conditionsShellMalleusGreaseOGMExtraHeavycontains selected components to helpensure excellent resistance to shock andpermanent heavy load.

• Veryhighmechanicalandthermalstability ShellMalleusGreaseOGMExtraHeavythickener structure is designed to resistmechanical stress and high temperature.

• WithstandingsevereoperationconditionsLikedustanddirtcontamination,water,changes in temperature.

• MaintainovertimeadhesivecharacteristicsFormulated with perorming and advanced

polymer technology help ensure durableprotection.

• Nochlorinatedsolventsandleadhavebeenadded intentionally by Shell to the products

ApplicationsTypicalapplicationsforShellMalleusGreaseOGMExtraHeavyare:

• Opengears

• Sticks• CircleRailandrollers

• Antifrictionbearings

• Bushings

Operating Temperature Range0°C to 60°C.

ApprovalsandRecommendationsShellMalleusOGMExtraHeavyisdesignedtomeetLiebherrSpecication.



Perormance Features• Protectsequipmentunderthe

heaviest loadsContains molybdenum disulphide andspecially selected extreme pressureadditives to provide lubrication undersevere operating conditions such as shockloading, severe vibration and boundary

lubrication conditions.• Longergreaselife

Excellent mechanical stability resistingbreakdown and sotening. Its ecient loadcarryingabilitymeansthatShellMalleusGrease JBZ typically perorms longer thanconventional lithium greases, allowingextended intervals between re-greasing.

• ResistsgreaselossandcorrosionExcellent water and juice washout

resistance helps to prevent grease lossand provide corrosion protection.

• Cleanerworkingenvironment Contains no bitumen, solvents, highlyaromatic base oils, lead or sodium nitrite,and this, together with reduced usage,minimal fing-o or leakage, provide acleaner and saer working environment.

Applications

ShellMalleusGreaseJBZisrecommended or the lubrication o:

• SugarMillBearing

• CementMillJournals

• PlainBearings

• PivotPins

• SlowSpeedcamsandfollowers

• OpenGears

PleasenotethatShellMalleusJBZisnotrecommended or high speed bearings.

Operating Temperature Range0°C to 130°C.

Sh Mus gs JBZPremium perormance plain bearing grease

ShellMalleusGreaseJBZisauniqueLithium/Calciumsoapthickened part-synthetic grease with superior adhesion and load carrying properties.It is ormulated specially or very large and slow moving bearings, slides,

bushes and other heavy duty industrial applications.


ShellMalleusGreaseJBZ Units Methods Typical


Soap Type —Lithium

Calcium

Base Oil Type — Part SyntheticKinematic Viscosity @ 40°C

mm2/s ASTM D4452600

Kinematic Viscosity @ 100°C 120

NLGIConsistency – 1.5

ConePenetrationWorked@25°C 0.1mmIP 50/ASTM

D 217305

Dropping Point °CASTM

D566-76200

TimkenOKLoad Kg IP 2509 38.6

4BallWeld Kg IP 239 820Copper Corrosion mm ASTM D130 1B

Emcor Corrosion in Distilled Water IP 220 0 0



Sh avni gs rlMulti-purpose grease or industrial applications

ShellAlvaniaGreaseRLaregeneralpurposeindustrialgreasesbasedonanew lithium hydroxystearate soap thickener ortied with anti-oxidant, anti-

wear and anti-rust additives.

Perormance Features• Reliablehightemperatureperformance

Very good perormance up to +130°C.

• Goodoxidationandmechanicalstability Helps to resist the ormation o depositscaused by oxidation at high operatingtemperatures.ShellAlvaniaGreasesRLare extremely stable under vibrations.

• GoodcorrosionresistancecharacteristicsEective protection in hostileenvironments.

• LongstoragelifeDoes not alter in consistency duringprolonged storage.

Applications• Rollingelementandplaingrease

lubricated bearings

• Electricmotorbearings

• Sealed-for-lifebearings

• Waterpumpbearings

ShellAlvaniaGreasesRLmaybeusedunder a wide range o operating conditions.They oer very signicant advantagesover conventional lithium greases at hightemperature or in the presence o water.

ShellAlvaniaGreaseRL2A medium consistency grease designed,mainly, or general industrial lubrication.Ideal or centralised lubrication systemsoperating at normal temperatures.

ShellAlvaniaGreaseRL3Amedium/hardhighperformanceindustrialgrease, particularly recommended or thelubrication o electrical motor bearings.


ShellAlvaniaGreaseRL 2 3

Soap Type Lithium hydroxystearate

Base Oil (type) Mineral


100.010.2

Cone PenetrationWorked @ 25°C 0.1mm

265—295 220—250

Dropping Point °C 190 190



Sh avni gs eP (lf)General purpose extreme-pressure industrial grease

ShellAlvaniaGreasesEP(LF)offersexcellentperformance.Theyarepremierquality, multi-purpose, extreme-pressure industrial greases based on ablend o high viscosity index mineral oils and a lithium hydroxystreate

soapthickener.ShellAlvaniaGreasesEP(LF)aredesignedforthegreaselubrication o rolling element and plain bearings such as those oundin the steel, paper, mining, quarrying and construction industries.

Perormance Features• Outstandingloadcarryingcapacity ShellAlvaniaGreasesEP(LF)containspecial extreme-pressure additives

which enable them to withstand heavyand shock loads without ailure o thelubricant lm.

• Superiormechanicalstability Compared to ‘leaded’ Alvania, theresistance to extended mechanicalworking is signicantly improved. Thisis particularly important in vibratingenvironments where poor mechanicalstability can lead to grease soteningwith subsequent loss o lubrication

perormance and leakage.• Excellentresistancetowaterwash-out ShellAlvaniaGreasesEP(LF)havebeenormulated to oer much improved levelso resistance to water wash-out comparedto the old leaded product.

• Oxidationstability Specially selected base oil componentshave excellent oxidation resistance.Their consistency will not alter in storage

and they withstand high operatingtemperatures without hardening ororming bearing deposits.

• ExcellentcorrosionprotectionShellAlvaniaGreasesEP(LF)haveastrong anity with metal and have theability to protect bearing suraces againstcorrosion, even when the grease iscontaminated with water.

Applications• ShellAlvaniaGreasesEP(LF)0and00

arespecicallydesignedfor:Steel mill lubrication where a soter grease is

necessary or specialised dispensing systems.Heavy duty plain and rolling elementbearings operating under severe conditionsincluding shock loading in wet environments.

Gearbox applications where semi-fuidgreases are required.

• ShellAlvaniaGreaseEP(LF)1isdesignedfor:Heavy duty bearings served bycentralised dispensing equipment.

Extreme-pressure gear grease or

applications at normal ambient temperature.Heavy duty plain and rolling elementbearings operating under severe conditionsincluding shock loading in wet environments.

Lowtemperaturegreasingapplications.

• ShellAlvaniaGreasesEP(LF)2aredesignedfor:Heavy duty bearings and generalindustrial lubrication.

Heavy duty plain and rolling elementbearings operating under severe conditionsincluding shock loading in wet environments.Operation over the temperature range–20°C to 100°C or bearings operatingat 75% o the maximum rated speed(can withstand up to 120°C intermittently).

Specications,ApprovalsandRecommenationsMeettheBritishTimkenspecicationforSteelMillapplications.



Sh avni gs eP (lf)General purpose extreme-pressure industrial grease

…continued


ShellAlvaniaGreaseEP(LF) 00 0 1 2

NLGIConsistency 00 0 1 2

Soap Type Lithium

Base Oil Mineral

Kinematic Viscosity @ 40°C@ 100°C

18915.6

Dropping Point °C — — 180 180

Cone PenetrationWorked @ 25°C 0.1mm 400—480 355—385 310—340 265—295



Sh avni gs HD 2General purpose industrial grease

ShellAlvaniaGreaseHD2isageneralpurposeindustrialgreaseforuseatmediumoperatingtemperatures.ShellAlvaniaGreaseHD2isbasedonhigh viscosity index mineral oil and a mixed lithium/calcium soap thickener

and contains extreme-pressure additives as well as anti-oxidation, anti-wear,anti-corrosion and adhesive additives, to ensure excellent perormance,even under vibrating conditions.

Perormance Features• Excellentmechanicalstabilityevenunder

vibrating conditionsConsistency retained over long periods,even in conditions o severe vibration,helping to ensure long lasting protection

o vital components.• Goodwaterresistance

Ensures lasting protection even in thepresence o large amounts o water.

• GoodadhesivepropertiesReduces losses, helping to reduce greaseconsumption.

• LowoilseparationEnsures eective lubrication overprolonged periods.

ApplicationsGeneral purpose industrial applications,especially where extreme vibratingconditions are experienced.

Operating Temperature Range–15°C to +130°C

Peak temperatures up to 140°C (short periods).


ShellAlvaniaGrease HD 2

Colour Brown

NLGIConsistency 2

Soap Type Lithium/Calcium

Base Oil (type) Mineral Oil


200.018.0

Cone Penetration

Worked @ 25°C 0.1 mm(IP 50/ASTM-D217)

275




Sh avni gs HDX High perormance heavy duty grease containing solid lubricants

ShellAlvaniaGreaseHDXisaveryhighperformancegreaseforthelubrication o industrial bearings subjected to the most arduous conditions.It is based on high viscosity index mineral oil and a mixed lithium/calcium

soap thickener and contains extreme-pressure, anti-oxidation, anti-wear,anti-corrosion and adhesion additives. It also contains molybdenumdisulphide to provide resistance to shock loading.

Perormance Features• Goodoxidationandmechanicalstability

Formulated to resist the ormation o deposits caused by oxidation at highoperating temperatures and maintainsconsistency, helping to reduce leakage.

• GoodcorrosionresistanceProvides protection rom the elements o corrosion.

• For shock loaded conditionsHelps to resist breakdown, sotening andsubsequent leakage under shock loads.

• GoodadhesionpropertiesHelps to reduce losses and greaseconsumption.

• ExtremepressureperformanceRig tests conrm EP additives in ShellAlvaniaGreaseHDXhelpprolongbearing lie when subjected to heavyand shock loads.

ApplicationsShellAlvaniaGreaseHDXisrecommendedor the lubrication o shock loaded heavyduty bearings working in damp hostileconditions.


ShellAlvaniaGreaseHDX 00 1 2

Colour Black

Soap Type Lithium/calcium

Base Oil Type Mineral


46031

16015.5

Cone Penetration Worked @ 25°C 0.1 mm 400—430 310—340 265—295


Operating Temperture Range –15°C to+100°C

–10°C to +120°C



Sh avni gs SDX 2High perormance grease or severe duty applications

ShellAlvaniaGreaseSDX2isasuperhighperformancegreaseforthelubrication o industrial bearings subjected to the most arduous conditions.It is based on heavy duty semi synthetic base oils and a mixed lithium/

calcium soap thickener. It contains extreme-pressure, anti-wear, anti-corrosionand adhesion additives. The addition o molybdenum disulphide providesadditional resistance to shock loading.

Perormance Features• Protectsequipmentunderthe

heaviest loadsContains molybdenum disulphideand specially selected extreme pressureadditives to provide lubrication undersevere operating conditions such as shockloading, severe vibration and boundarylubrication conditions.

•LongerGreaseLifeExcellent mechanical stability resistingbreakdown and sotening. Its ecient loadcarrying ability means that Shell AlvaniaSDX2typicallyperformslongerthanconventional lithium greases, allowing

extended intervals between regreasing.•ExcellentWaterResistanceResists water washout ensuring lastingprotection against corrosion and ingresso contamination.

•SuperiorAdhesionForms a tenacious lm resisting leakageand fingo to protect under the mostarduous conditions.

ApplicationsShellAlvaniaGreaseSDX2isrecommended or the lubrication o severeduty applications even in damp and hostileconditions including:

• Heavyearth-movingpinsandbushes

• Turntables

• Slowmovingindustrialjournalandrollingelement bearings

This grease is particularly suited wherefingo, water and vibration are problemsand heavy shock loads are experienced. Thisgrease is not recommended or high speedbearings.

Operating Temperature Range0°C to +130°C



Sh avni gs SDX 2High perormance grease or severe duty applications


ShellAlvaniaGreaseSDX2 TypicalNLGIConsistency 2

Colour Black

Soap Type Lithium/Calcium

Base Oil (type) Semi Synthetic

Kinematic Viscosity @ 40°C mm2/s ASTM D445@ 100°C mm2/s ASTM D445

80060

Cone Penetration Worked @ 25°C 0.1mm (IP 50/ASTM-D217) 285

Dropping Point °C (IP 396) 184 WaterWashOut %m ASTM D1264 <3

4BallWeldLoad Kg ASTM D2596 500

Timken OK Value Kg ASTM D2509 34

…continued



Sh avni eP gs D A long lie railroad roller bearing grease

ShellAlvaniaEPGreaseDisalong-liferailroadgreasewithextremepressureadditives designed to provide higher load carrying capacity compared to Shell AlvaniaGreaseD.ThisgreasemeetstherequirementsofAARM-942-(Revised

1992)andNSWSRAL343-84.

Perormance Features• Extendedbearinglife

The extreme pressure additives in ShellAlvania EP Grease D are designed toprovide high load carrying capacity,reduce bearing wear and bearing ailurescompared to Shell Alvania Grease D.

• Waterandcorrosionprotection

Thelithium/calciummixedsoapthickenergives the grease superior water resistanceand is combined with anti-corrosionadditives to urther enhance protectiono bearing suraces.

• ProlongedgreaseservicelifeShell Alvania EP Grease D resists hardeningor sotening due to its excellent mechanicalstability and thereore lubricates or hundredso thousands o kilometres in railroadbearings without the need or relubrication.

• Simpliedinventory The overall superior perormance o ShellAlvania EP Grease D means it can be usedto rationalise grease stocks to one railroadaxle bearing grease or all bearing types.

ApplicationsThe Association o American Railways (AAR)have developed a grease specicationAARM-942(Revised1992),designedtoeliminate eld lubrication, so that they onlyhave to grease bearings when rail carsare brought to the shop or wheel repair.This practice requires a grease capable o perorming in the bearings or hundreds o thousands o kilometres or up to 10 years,without the need or re-lubrication.

Shell Alvania EP Grease D is specicallydesigned as a long lie railway bearinggrease meeting the above AAR requirements.



Specications/Approvals

AssociationOfAmericanRailways AAR M - 942 (Revised 1992)


ShellAlvaniaEPGreaseD Units Methods Typical

Nlgi Consistency — 1.5

Colour — Visual Brown

Soap Type —Lithium

Calcium

Base Oil Type — Mineral Viscosity @ 40°C cSt ASTM D445 173

Viscosity @ 100°C cSt ASTM D445 16.0

ConePenetrationWorked@25°C 0.1mm ASTM D217 305

Dropping Point °CASTM D566-

76183

TimkenOKLoad kg ASTM D509 22.7

4BallWeldLoad kg ASTM D596 250

4BallWearScar mm ASTM D2266 0.5

4BallLoadWearIndex — ASTM D2596 44RollStability(ElevatedTemp.) PenetrationAfter96Hour@82°C

0.1mm ASTM D217 334

Sh avni eP gs D A long lie railroad roller bearing grease

…continued



Sh abid eP gs 2Very high perormance, high temperature, extreme pressure, multi-purpose grease

ShellAlbidaEPGrease2isaveryhighperformance,hightemperature,extreme pressure, general purpose grease. It is based on highly renedmineral based oils with a specially developed lithium complex thickener

and perormance enhancing additives.

Perormance Features• Operatingtemperaturerange

Ball and rolling element bearingsoperating continuously at temperaturesbetween -15°C and 150°C.

• FrettingprotectionDesigned to overcome problems suered

by bearings in conditions o excessivevibration.

• Excellentmechanicalstability Maintainconsistencyoverlongperiods.

• Goodpumpability In grease lubrication systems.

• Lowwaterwashout Good water resistant properties will beavailable to protect the equipment.

• GoodcorrosionprotectionIn typical operating conditions.

ApplicationsShell Albida EP Grease 2 is recommendedas multi-purpose grease or ball, rollerand plain bearing applications under hightemperature, heavy loads, high levels o vibration and water rich environments. Theyare appropriate or a range o industrialsectors, including:

•Steel•Mining

•Cement

•Power

•Paperandpulp

•Generalengineering

AdditionalInformationOperating temperature range

Shell Albida EP Grease is recommendedor use in the temperature range -15°C to130°C. Upper temperature limit 150°Cor short periods.


ShellAlbidaGreaseEP 2

Soap Type Lithium complex


Kinematic Viscosity @ 40°C mm2/s IP 17/ASTM D 445@ 100°C mm2/s IP 17/ASTM D 445

22016

Cone Penetration Worked @ 25°C 0.1 mm IP 50/ASTM D217 265—295

Dropping Point °C IP 132/ASTM D566-76 250



Sh abid gs HD 2Top quality, high temperature, heavy duty grease

Peroramance Features• Highbaseoilviscositytomeetleading

OEMrequirementsforslowmovinglargebearingsProven in workroll bending operations inSteel plants

• Excellentmechanicalstabilityevenunder vibrating conditionsConsistency retained over long periods,even in conditions o severe vibration

• Excellentextreme-pressurepropertiesExcellent load-carrying perormance

• ExcellentwaterresistanceEnsures lasting protection even in thepresence o large amounts o water

• EffectivecorrosionprotectionHelpsensurecomponents/bearingsdonot ail due to corrosion

• Highdroppingpoint Resistant to high temperatures

ApplicationsShell Albida Grease HD 2 is used or greaselubrication o heavy-duty, slow movingbearings used in heavy industries:• Steel(continuouscasters,

Workroll bearings, etc.)

• Cement

• Paper

• Chemicalindustry

• Mining

AdditionalInformationShell Albida Grease HD 2is recommendedor use over the temperature range -20°C to150°C.


ShellAlbidaGreaseHD 2Colour Light Brown

Soap Type LiCx



46032

Cone Penetration Worked @ 25°C 0.1 mm 265/295


Pumpability Long distance Fair



Sh abid gs HDX Top quality, high temperature, severe duty grease

ShellAlbidaGreaseHDXisahighperformancehightemperaturegrease or slow moving heavily loaded large bearings subject to shock loads.It is based on high viscosity index mineral oil and a lithium complex soap

thickener.Apartfromcontainingthelatestadditivestoensureexcellenthightemperature, anti corrosion and anti oxidation perormance, it also containsMoS² to ensure the grease can handle shock loads.

Perormance Features• Highbaseoilviscositytoprovideexcellent

load carrying perormanceMeetstherecommendedbaseoilviscosityrecommendedbyleadingOEMs

• Excellentmechanicalstabilityevenunder vibrating conditionsConsistency retained over long periods,even in conditions o severe vibration

ApplicationsShellAlbidaGreaseHDX2isusedforthegrease lubrication o heavy-duty, slowmoving bearings subject to shock loadsound in the ollowing industries:

• Mining• Steel

• Enhancedextreme-pressurepropertiesand resistant to shock loadsExcellent load-carrying perormanceenhancdbythepresenceofMoS²

• ExcellentwaterresistanceEnsures lasting protection even in thepresence o large amounts o water

• EffectivecorrosionprotectionHelpstominimisecomponents/bearing

ailure due to corrosion.• Highdroppingpoint

Resistant to high temperatures

AdditionalinformationShellAlbidaGreaseHDXisrecommendedor use over the temperature range –20°C to150°C.


ShellAlbidaGreaseHDX 1 2

Colour Black Black

Soap Type LiCx LiCx

Base Oil Type Mineral Mineral


46032

46032

Cone Penetration Worked @ 25°C 0.1 mm 310/340 265/295




Sh abid gs MDX High perormance heavy duty greases designed or use in a range o industrial and mining applications

ShellAlbidaGreaseMDXisveryhighperformanceheavy-dutygreasedesigned or use in a wide range o industrial and mining applications.

It is based on a high viscosity index mineral oil and lithium complex soapthickener. It contains selected additives to oer excellent high temperatureoxidation perormance and enhanced extreme pressure, anti-wearandanticorrosionproperties.ShellAlbidaGreaseMDXalsocontainsmolybdenum disulphide to provide additional resistance to shock loading.

Perormance Features

• WideoperatingtemperaturerangeBall and rolling element bearingsoperating continuously at temperaturesbetween -15°C and +150°C.

• ProlongedgreaseservicelifeEnhanced oxidation resistancehelps prolong grease lie at highertemperatures, allowing extended re-greasing intervals.

• Excellentmechanicalstability

Maintainsconsistencyoverlongperiodseven in the most severe conditions.

• ForshockloadedconditionsResists break down, sotening andsubsequent leakage under shock loads.

• Enhancedextremepressureand anti-wear propertiesRig tests conrm E.P. additives in ShellAlbidaGreaseMDXhelpprolongthelifeo bearings subject to heavy loads andshock loads.

• Lowwaterwash-out Good water resistant properties.

• EffectivecorrosionprotectionHelpstominimisecomponents/bearingailure due to corrosion.

Applications

ShellAlbidaGreaseMDXisusedforthelubrication o shock loaded, heavy-dutyslow moving bearings and non-bearingapplications such as those ound in largemobile mining equipment. Shell AlbidaGreaseMDXisavailableasNLGI2greaseandalsoasanNLGI1versionwhereamore pumpable grease is required.

Specications,ApprovalsandRecommendations

ShellAlbidaGreaseMDXmeetstheollowing specications:

–Komatsa

–KomatsaTrucks

– Terex

–LiebherrTrucks

– P&H

– BE (Certied)

– Caterpillar (exceeds specications)



Sh abid gs MDX High perormance heavy duty greases designed or use in a range o industrial and mining applications


ShellAlbidaGreaseMDX 1 2

NLGIConsistency 1 2

WorkedPenetration(dmm) @ 25°C 320 268

Colour Black

Soap Type Lithium complex


Kinematic Viscosity @ 40°C mm²/s

@ 100°C mm²/s

320

24.04BallEPTest kg 440


Molybdenum Disulphide Content % 5

Molybdenum Disulphide Particle Size (microns) <5

…continued



Sh abid gs gC 1High perormance grease or gear couplings

ShellAlbidaGreaseGC1wasespeciallydesignedforlubricationofexiblegearcouplingsoperatingatspeedsfrom300rpmandup.ShellAlbidaGreaseGC1isalithiumpolythylenecomplexgreasebasedonmineraloils,

containing antioxidants, rust inhibitors, extreme pressure and anti-wearadditives. The grease has a unique design that resists separation duringextremecentrpetalaccelerations.Whileconventionalproductsseparaterapidly in high speed gear couplings resulting in severe oil leakage,thestructureandcompositionofShellAlbidaGC1remainsintactataccelerationsupto36.000G.Additionallytheproducthasanexcellent load carrying ability and excellent rust preventing properties.

Perormance Features• Resistsseparation

Standard greases tend to separate oiland thickener under the infuence o centriugal orce.

• EffectivecorrosionprotectionHelps to reduce components ailure dueto corrosion.

• Enhancedextreme-pressureand anti-wear properties

Excellent load-carrying perormance andreduced wear rates.

AdditionalInformationOperating temperature range–10°C to 120°C.


ShellAlbidaGreaseGC 1

Colour Dark Brown

Soap Type Lithium Complex


Base Oil Viscosity @ 40°C cSt@ 100°C cSt

63031

NLGI 1

Cone Penetration Worked @ 25°C 0.1 mm 310/340

Dropping Point °C >175

S C °C 3%



Sh Stmin gs rl 2Premium quality industrial bearing greases

ShellStaminaGreaseRL2isahightechnologygreasedesignedtogiveoptimum perormance or grease lubrication in industrial bearings. ShellStaminaGreaseRL2isbasedonmineraloilwithaspecialdiureathickener

to give long lie, low wear and shear-stable properties at high temperatures.

Perormance Features• Outstandinglifeathightemperatures

• Excellentwearprotection

• Excellentmechanicalstabilityat high temperatures

• Excellentoxidationresistance

• Goodprotectionagainstfalsebrinnelling

• Lowoilseparation• Excellentcorrosionresistance

• Providesprotectionfromtheelements o corrosion

• Versatile

• Waterresistant

• Withstandswashingwithwater, preventing loss o protection

• HightemperatureperformanceThe diurea thickener used in Shell

StaminaGreaseRL2hasahighmeltingpoint and the grease perormance islimited only by the properties o the baseoil and additive components.

The low volatility and excellent oxidationstability o the base oil are such theygive an excellent service lie in bearingsoperating between –20°C and 150°C.Withcaution,ShellStaminaGreaseRL2may, in some circumstances, be used attemperatures up to 180°C, but only i the

re-lubrication period is suitably adjusted.

• CorrosionProtectionWhen a bearing is running, most highquality greases can maintain an adequatelubricating lm even when the greaseis loaded with water. However whenthe grease bearing is idle, corrosionmay occur causing pitting which can bedestructive.ShellStaminaGreaseRL2areormulated with corrosion inhibitors to helpprotect bearing suraces even when thegrease is contaminated with water.

The lubrication properties o ShellStaminaGreaseRL2havebeenusedvery successully in slow moving, loadedlarge bearings such as those ound incontinuous casters in steel plants.

ApplicationsShellStaminaGreaseRL2isparticularly

recommended or use in high temperature(150°C), lightly loaded industrial bearings.It is recommended or use where longoperational lie and extended re-greasingintervals are an important consideration.

Operating Temperature Range• ShellStaminaGreaseRL2

–20°C to 150°C

Re-lubricationGrease lie varies considerably romapplication to application, even withbearings operating under normally identicalconditions. Variables such as air fow, dirtand humidity can have a considerableeect in addition to the more commonlyrecognised parameters o load, speed andtemperature.

TheuseofShellStaminaGreaseRL2 usually permits considerable extensiono the re-lubrication interval.



Sh Stmin gs rl 2Premium quality industrial bearing greases


ShellStaminaGreaseRL2 Units Methods Typical

NLGIConsistency — — 2Colour — Visual Brown

Soap Type — — Diurea

Base Oil Type — — Mineral

Base Oil Viscosity @ 40°CcSt

IP 71/ASTMD445

100

Base Oil Viscosity @ 100°C 11.3

ConePenetrationWorked@25°C 0.1mmIP 50

ASTM D566-76280

Dropping Point °CIP 132

ASTM D566-76280

Pumpability(LongDistance) — — Fair

…continued

Oxidation Stability ShellStaminaGreaseRL2haveahightemperature oxidation inhibitor system tohelp ensure that they will withstand highoperating temperatures without ormingdeposits. Unlike the soap thickeners usedin most greases, the diurea thickenerinShellStaminaGreaseRL2doesnotcatalyse grease oxidation, indeed the

diurea thickener oers inherent anti-oxidantproperties. This contributes to longer greaselie at higher temperatures.

The base oil component o Shell StaminaGreaseRL2isaspeciallyselectedhighviscosity index mineral oil with excellentoxidation and evaporation resistance.

SealingThe rheology o Shell Stamina GreaseRL2issuchthatatlowshearratesandwith heating the consistency increases.Consequently, in bearings operating at hightemperatures the grease remains in placeproviding good sealing and continuouslubrication even in the presence o vibration.

WaterWashout ShellStaminaGreaseRL2exhibitsverygood resistance to water washout byimmersion or spray.



Sh Stmin gs ePUltimate perormance extreme pressure diurea grease

Perormance Feature and Benets• Potentialcostsavingsvia:

Formulated to reduce grease consumptionat high temperatures, as grease resistsmelting and subsequent leakage, dueto the use o the latest diurea thickenertechnology developed by Shell’s ‘inhouse‘ expertise in Japan.

Helps to reduce maintenance costs sincelower bearing replacement rates canbe achieved, due to the excellent antiwear properties that are available romthe latest technology diurea thickened

greases.Helps to lower total labour costs, due tothe extended lubrication intervals and lessdowntime that results rom using the latestin high perormance greases.

Simplied maintenance programs canbe established, resulting rom the multipurpose capabilities o this grease andlong service lives that are possible.

• Peaceofmindvia:Proven new technology developed in

Japan and now being used by bearingmanuacturers throughout the world.

Proven product that has beendemonstrated to work in a range o eldapplications, it benets rom the wideexperiencegainedwithShellStaminaRL.

• Conveniencevia:Use o the same grease or various lubricationmodels as Shell Stamina Grease EP2 is thegrease used or the automatic single point

lubricatorShellTacticEM.

ApplicationsSteel, Paper, Aluminium, Chemical and manyothers.

Recommended as an extreme pressuregrease or highly loaded ball, rollerand plain bearing applications at hightemperarures where extended servicelie is required. Proven in the ollowingapplications:

– Hot strip mills

– Paper mill bearings (dry end)

– Electrical motors (large)

AdditionalInformationShell Stamina Grease EP is recommendedor use over the temperature range -10°Cto 160°C (even up to 180°C with suitableadjustment o relubrication interval).


ShellStaminaEP 2

Colour Light Brown

Soap Type Diurea


Kinematic Viscosity @ 40°C cSt

@ 100°C cSt

22019





Sh Stmin gs HDSHigh temperature synthetic heavy-duty multi-purpose polyarea grease

ShellStaminaGreaseHDSisahighperformance,high-temperature,longlifegrease or heavy duty industrial applications.It uses ully synthetic base stocks and the latest technology diurea thickener.

It contains the latest additives to oer excellent high temperature oxidationperormance and other additives to enhance its anti-oxidation, anti-wearand anti-corrosion properties.ShellStaminaGreaseHDSisespeciallysuitableforsealedandsemi-sealedapplications involving slow moving, heavy-duty bearings operating at hightemperatures and under severe loads.

Perormance Features

• HighbaseoilviscositytomeetleadingOEMrequirementsforslowmovinglargebearingsBased upon the latest diurea greasetechnology proven in Steel, Paper, WindMillsandotherindustriesinJapanandaround the world.

• Excellentresistancetohightemperaturesand ‘heat soak’Synthetic base stocks combined with theinherent oxidation resistance o the diurea

thickners combine to give class leadingperormance in this area.

• Enhancedextreme-pressurepropertiesExcellent load-carrying perormance.

• ExcellentwaterresistanceEnsures lasting protection even in thepresence o large amounts o water.

• Highdroppingpoint Resistant to high temperatures.

• EffectivecorrosionprotectionHelpstoensurecomponents/bearingsdonot ail due to corrosion.

Applications• Steel,paper,aluminium,chemical

• Heavy-dutyslowmovingplainandrollingelement bearings operating in the severeenvironment, especially when semi orully sealed or lie.

AdditionalInformationShell Stamina HDS is recommended or useover the temperature range -40°C to 180°C.


ShellStaminaGreaseHDS 1.5

Colour Light Brown

Soap Type Diurea

Base Oil Type Fully synthetic


460



Pumpability long distance Good



Sh Din gs r ShellDarinaGreaseR,basedonaninorganicnon-soapthickenerandaspecially selected base oil, will provide satisactory lubrication beyond thetemperature limitations o lithium based greases. The base oil component inShellDarinaGreaseRisahighquality,solventrened,highviscosity

mineral oil with excellent oxidation and evaporation resistance. Oxidationstability is also improved by the addition o a special high temperatureoxidation inhibitor.

Applications• Recommendedforuseinbearings

operating in the temperature range –10°Cto 180°C.

• ShellDarinaGreaseR2givesgoodservice lie in many applications whereexpensive synthetic or silicone lubricantswould otherwise be considered.

• ThespecialhighviscositybaseoilinShellDarina Grease R 2 makes it particularlysuitable or the grease lubrication o heavily loaded slow speed bearings.

• Withcaution,ShellDarinaGreaseR2may be used at temperatures in excesso 200°C, but only so long as the Re-lubrication period is suitably adjusted.

AdditionalInformation• Operatingtemperature

A severe limitation in many hightemperature greases is the type o organic metallic soap thickener. It canmelt at high temperatures destroyingthe grease structure – greatly reducingits retention and lubrication properties.The special inorganic clay thickenercontained in Shell Darina Grease R 2 isree rom any melting limitation. It controlsthe vaporisation and oxidation stability o the base oil and helps to extend greaselie and maximise working temperature.

• SealingShell Darina Grease R 2 does not melt

like soap thickened greases and henceits consistency changes only marginallywith increasing temperature. In bearingsoperating at high temperature it resistssotening and remains in place providinggood sealing and continuous lubricationeven in the presence o vibration.


ShellDarinaGreaseR 2

Soap Type Inorganic (clay)

Base Oil (type) Mineral


49232

Cone Penetration Worked @ 25°C 0.1mm 265—295




Sh rhdin gs eP (lf)High perormance moderate temperature extreme pressure grease

ShellRhodinaGreaseEP(LF)isasmoothtextured,calciumbasedgreaseforundemanding industrial and marine applications at moderate temperaturesrequiring extreme pressure perormance.

Perormance Features• Goodwaterresistance

Withstands washing with water, helpingto prevent loss o protection.

• ExtremepressureperformanceProtects components rom excessive wearunder heavy loads.

Applications• Plainbearingsworkingunderarduous

conditions in the presence o water.

• ShellRhodinaGreasesEP(LF)arenot recommended or rolling elementbearings.

• SternTubeBearings,Cranes,Davits,Winches, Windlass.

• LoworMediumdutyopengearing.

• Wireropesingeneraluse.


Operating temperature range

–10°Cto+60°CPeak temperatures up to 80°C (shortperiods)

SealsShellRhodinaGreaseEP(LF)iscompatiblewith normal mineral oil seal materials.


ShellRhodinaGreaseEP(LF) 2

Colour Brown

Soap Type Calcium

Base Oil Type Mineral Oil


31516



Pumpability long distances Fair



Sh rhdin gs BBZHigh perormance, part-synthetic grease, or bearings subject to retting and alse brinelling

ShellRhodinaGreaseBBZisspecicallydesignedforhighdemandingoutdoor applications, in particular when protection against alse brinelling

and retting corrosion is required – even at very low temperatures.

Perormance FeaturesShellRhodinaGreaseBBZprovides:Protection and lubrication or a widerange o temperatures and in particularhas excellent low temperature behaviourallowing excellent operation even undervery cold climates.

Shell Rhodina Grease BBZ has very goodwater resistance properties.This product was developed on the basis o Shell’s long-time experience in protecting bladebearings under operation and during idling.

It helps to minimise the risk o bearing ailureswhich may be caused during transportationand mounting.

The combination o selected base oils andadditives is designed to provide extendedproduct and equipment lie time.

ApplicationsShell Rhodina Grease BBZ is designedor lubrication o specic bearings inwindturbines (e.g. blade bearings) andother similar applications. Protection againstretting corrosion, moisture corrosion andalse brinelling is provided.

Shell Rhodina Grease BBZ can also be

used in bearings operating at very lowtemperatures e.g. under arctic conditions.

AdditionalInformationIt is designed or application in atemperature range rom –55°Cup to 100°C.


ShellRhodinaGreaseBBZ 1.5

Colour Brown-Orange

Soap Type Calcium

Base Oil Type Part Synthetic

Kinematic Viscosity @ 40°C mm2/s@ 100°C mm2/S

13.03.0

Cone Penetration Worked @ 25°C 0.1mm 310


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