product guide pp-r and pp-rct pipe systems · 2018-06-20 · and composite ppr & pprct pipes...

Pilsa

PP-R and PP-RCT Pipe Systems

Hot and Cold Water Systems and Heating Applications

Product Guide

Pilsa

www.wavin.com.tr 3 Pilsa

PP-R and PP-RCT Product Guide

Pilsa Plastic Products Inc. started production in 1971 and has always been a leader in the plastic sector in Turkey with a wide range of plastic pipe systems which are produced at the com-pany’s manufacturing site in Adana.

In the beginning of January 2008 Pilsa Products Inc. has become a member of WAVIN Group which is located in Netherlands. Wavin is now a global leader in the supply of plastic pipe systems and solutions for both above and below ground applications in projects around the world. Since the 1950’s, we have built an unrivalled reputation for continuous innovation, intelligent problem-solving, dedicated technical support and the highest standards.

Today, as part of the Mexichem Group, around 5,500 Wavin employees deliver the benefits of our technology and service for our customers. We have sales and manufacturing operations in most European countries. Beyond Europe, we maintain an international network of approximately 120 agents, licensees and distributors with representation all over the world.

Quality is number one concern of Pilsa and all products conform with the Turkish Standards and DIN Standards. Pilsa Products has received Certificates of Conformity also has ISO 9001 cer-tificate besides TSE, TSEK, GOST-R.

Pilsa is well known throughout Turkey not only with its top quality products, but also with the wide distribution system through the dealers’ network and service organization. Pilsa PP-R Pipes are manufactured in compliance with European / Turkish & German Standards (TS EN ISO 15874), DIN 8077, DIN 8078. Our products are approved and certified by GOST (Russia), Ukrania Standard (Ukrania), AENOR (Spain), DVGW (Germany) Bulgaria and have the certificates of guarantee obtained from the Turkish Standards Institute (TSE).

Pilsa PP-R Pipes and Fittings also have the Hygiene certificate.

Extensive Product Range

Above Ground Product Groups:

PPR&PPRCT Pipes & Fittings + Aluminium Foiled PPR Pipes and Composite PPR & PPRCT PipesPEX and Pert Pipes - Covered PEX and Pert Pipes and FittingsOXY PEX and Pert Pipes - Covered OXY PEX and Pert PipesWavin SiTech+ and SiTech B1 low noise systemsWavin Quickstream Rainwater Management SystemsU-PVC Soil and Waste System HepVO Waste Valve

Below Ground Product Groups:

HDPE Corrugated Pipes & FittingsU-PVC Pressure Pipes & FittingsPE Pipes (PE 32 - PE 100)Wavin PE Fittings (Electrofusion - Spigot)U-PVC Land Drainage Pipes & FittingsWavin Plastic Manholes (Inspection Chambers) & Fittings Apollo O-PVC Pressure Pipes & Fittings

Fore Word

4 Tel. +90 322 999 10 00 Pilsa


Being one of the most powerful firms in the country in the plas-tics sector, PILSA gives the utmost importance to quality and:

Uses the most appropriate raw material,Has the most advanced high technology,Produces pipes in compliance with Turkish (TS), European (EN) and German(DIN) Standards,Pipes produced can be used not only to carry water but a wide range of fluids,Has qualified technical staff at your service to solve your problems,Our name stands for quality.

Why Pilsatherm Pipe?

Pilsatherm has got the following advantages:

Not dangerous to human life, non-toxic, non-cancerous,Low cost of transportation, loading and unloading,Has much longer service life compared to other piping systems,Has high resistance against corrosion,Can easily be connected to any kind of pipe. Due to low cost of plumbing, it has a wide range of applications,Water is one of the most important compounds contribu-ting to human life; PILSA. Pipes carry this vital fluid

to your households in an easy, healthy way at a low cost.

New Pilsa Plus PipesPilsa PLUS is a new product of Wavin Pilsa with improved characteristics. A pipe made of the raw material PP-RCT the new generation polypropylene designed for hot and cold water systems.

It is the better pipe with higher flow rate, improved pres-sure resistance and easier to handle.It has improved pressure resistance at higher temperatu-res for long term period.It has 37 % larger inner flow areaLarger inner bore and better flow ratesEasier to carry, install and handlePilsa Plus can be used with all standard Pilsa PP-R fittingsAvailable in different color options

Technical Properties Of Pilsatherm Pipes And Fittings

Raw material: Polypropylene Random Copolymer,Superior physical characteristics at 90°C,High chemical resistance,Definite solutions to calcification and corrosion,No bacteria and moss reproduction within the pipes,Light, easy to install and low labor cost of installation,Safe to use various pressurized liquids and gas, No reduction in diameter at welding points,Longer service life (50 years)Isolation is not necessary in the buildings,SDR 6 Pipes operation pressures: 30 bars at 20°C, 15 bars at 60°C, 10 bars at 70°C for a service life of 50 years.Operation temperature is between 70°C-90°C; it does not absorb water. It can easily be used in hot humid environment.Can be used in drinking water systems and has a quality cer-tificate issued by the Ministry of Health and Hygiene-Institute

New BasaltTherm Pipe

Basalt fiber is made by pulping melted basalt stones of suitable composition. It is very durable and flexible and used in many different industries.Properties of basalt fiber significantly exceed glass fiber.Manufacturing of basalt fiber is very ecological and 100% recyclable4-x lower linear thermal expansion,No need to shave before weldingHigher pressure resistance at higher temperatures by up to 50%Temperature resistance up to 90°C Higher flow rate by up to 20%

Pilsa



PHYSICAL AND MECHANICAL PROPERTIES OF RAW MATERIAL - PP-R

ISOTHERMAL MECHANICAL STRENGTH GRAPHIC FOR PP-R

Properties Testing Conditions Unit Testing Method Result

MRS Classification20°C, extrapolation 50 years

MPa ISO 9080 10

Density 23°C g/cm3 ISO 1183 0,89 - 0,91

Melting Flow Index MFI

190°C, 5 kgg/10dk g/10min

ISO 1133

0,4 - 0,6

230°C, 2,16 kg 0,2 - 0,5

230°C, 5 kg 0,8 - 1,3

Tensile Stress at Yield23°C, 50 mm/dk50 mm/min

MPa ISO 527 23 - 28

Tensile Strain at Yield23°C, 50 mm/dk50 mm/min

% ISO 527 min %10

Elasticity Modulus23°C, 1 mm/dk1 mm/min

MPa ISO 527 800 - 1000

Charpy Notched Impact Strength 0°C kJ/m2 ISO 179 >3,5

Thermal Conductivity - W/(m K) DIN 52612 0,24

Coefficient of Thermal Expansion (0°C/90°C)

- 1/K DIN 53752 1,5*10-4

Loop

Str

ess

, M

pa

Service Life, Hours

Y

50

40

30

20

10987

6

5

4

3

2

10,1 1 10 100 1 000 10 000 100 000 1 000 000 x1

x2

80 C

90 C95 C

10 C

20 C

30 C

40 C

50 C

60 C

70 C

110 C

1 5 10 25 50 100

PPR

6 Tel. +90 322 999 10 00 Pilsa


PHYSICAL AND MECHANICAL PROPERTIES OF RAW MATERIAL - PP-RCT

ISOTHERMAL MECHANICAL STRENGTH GRAPHIC FOR PP-RCT

Y

50

40

30

20

10987

6

5

4

3

2

10,1 1 10 100 1 000 10 000 100 000 1 000 000 x1

x2

80 C

90 C95 C

10 C

20 C

30 C

40 C

50 C

60 C

70 C

110 C

1 5 10 25 50 100

PPRCT

Loop

Str

ess

, M

pa

Service Life, Hours

Properties Testing Conditions Unit Testing Method Result

MRS Classification20°C, extrapolation 50 years

MPa ISO 9080 11,2

CRS Classification70°C, extrapolation 50 years

MPa ISO 9080 5,3

Density 23°C g/cm3 ISO 1183 0,89 - 0,91

Melting Flow Index MFI

190°C, 5 kgg/10dk g/10min

ISO 1133

0,4 - 0,6

230°C, 2,16 kg 0,2 - 0,5

230°C, 5 kg 0,8 - 1,3

Tensile Stress at Yield23°C, 50 mm/dk50 mm/min

MPa ISO 527 23 - 28

Tensile Strain at Yield23°C, 50 mm/dk50 mm/min

% ISO 527 min %10

Elasticity Modulus23°C, 1 mm/dk1 mm/min

MPa ISO 179 800 - 900

Charpy Notched Impact Strength 0°C kJ/m2 ISO 179 9,5

Izod Notched Impact Strength 0°C kJ/m2 DIN 52612 17

Thermal Conductivity - W/(m K) DIN 52612 0,24

Coefficient of Thermal Expansion (0°C/90°C)

- 1/K DIN 53752 1,5*10-4

Pilsa



OPERATING PARAMETERS FOR PP-R & PP-RCT PIPES

PP-R Pipe / Glass Fiber Reinforced PP-R Pipe / Aluminium Foiled PP-R Pipe

PP-RCT Pipe / Basalt Reinforced PP-RCT Pipe

Operating Pressure Operating Pressure

Temp°C

Life(year)

S 2,5SDR 6

S 3,2SDR 7,4

S 5SDR 11

S 3,2SDR 7,4

S 4SDR 9

S 5SDR 11

10

15102550100

35,133,032,231,130,329,6

27,826,225,624,724,123,5

17,516,516,115,615,214,8

30,229,328,928,428,027,6

24,023,222,922,522,221,9

19,018,418,217,917,7 17,4

20

15102550100

29,928,127,426,425,725,0

23,722,321,721,020,419,9

15,014,113,713,212,912,5

26,325,425,124,624,324,0

20,920,219,919,619,319,0

16,616,015,815,515,315,1

30

15102550100

25,423,823,222,321,721,1

20,218,918,417,717,216,8

12,711,911,611,210,910,6

22,722,021,721,220,920,6

18,117,417,216,916,616,4

14,313,913,613,413,213,0

40

15102550100

21,620,219,618,818,317,8

17,116,015,515,014,514,1

10,810,19,89,49,28,9

19,618,918,618,217,917,6

15,515,014,714,414,214,0

12,311,911,711,511,311,1

50

15102550100

18,217,016,515,915,414,9

14,513,513,112,612,211,8

9,18,58,27,97,77,5

16,716,415,815,515,215,0

13,312,812,612,312,111,9

10,510,110,09,79,69,4

60

15102550

15,414,313,913,312,9

12,211,311,010,510,2

7,77,16,96,66,4

14,213,613,413,112,8

11,210,810,610,410,2

8,98,68,48,28,1

70

15102550

12,912,011,610,08,5

10,39,59,28,06,7

6,56,05,85,04,2

11,911,411,210,910,7

9,49,18,98,78,5

7,57,27,06,96,8

80

151025

10,89,68,16,5

8,67,66,45,1

5,44,84,03,2

9,99,59,39,1

7,97,57,47,2

6,26,05,95,7

957,65,24,3

1510

6,14,1(3,4)

3,82,6(2,2)

7,47,1(6,9)

5,95,6(5,5)

4,74,4(4,3)

*Safety Factor (C): 1,5

8 Tel. +90 322 999 10 00 Pilsa


2025324050637590110125160200

D(mm)

3.4 4.2 5.4 6.7 8.3

10.5 12.5 15.0 18.3 20.8 26.6 33.2

t (mm) (20 Bar)

2,83,54,45,56,98,6

10,312,315,117,121,927,4

t (mm) (16 Bar)

1.9 2.3 2.9 3.7 4.6 5.8 6.8 8.2

10.0 11.4 14.6 18.2

t (mm) (10 Bar)

30328493032850303269430328513032852303285330332183033219303269530326963050870

-

s 5SDR 11PN 10

3040251304025230402533040254304025530402563040257304025830402593040260

- -

s 3,2SDR 7,4PN 16

303326530332663033203303326730332683032858303322130327753033204303269930402723040273

s 2,5SDR 6PN 20

252010553221111

Bundle

GlassFiber Reinforced PP-R Pipe

PilsaTherm Pipe (4mt)

2025324050637590*110125

3.4 4.2 5.4 6.7 8.3

10.5 12.5 15.0 18.3 20.8

D(mm)

t (mm) (25 Bar)

30521293052131305213330521353052136305213730726153072616

-3052138

s 2,5SDR 6PN 25

2520105532211

Bundle

Aluminium Foiled PP-R Pipe

2025324050637590110

D(mm)

4,15,16,58,1

10,112,715,118,122,1

t (mm) (25 Bar)

305201530520203052025305203030520343052038305204330520473052051

s 2SDR 5PN 25

201510553221

Bundle

Pipes and fittings

* For 110 mm diameter, please contact with Wavin Pilsa.

Pilsa



Pilsa Plus Pipe (4mt)

2025324050637590110125

3065542306554330655443065545306554630655473065548306554930655503065551

2520105532211

s 4SDR 9PN 22

D(mm)

t (mm) Bundle

Basalt Reinforced PP-RCT Pipe (4mt)

D(mm)

2.8 3.5 4.4 5.5 6.9 8.6 8.4

10.1 12.3 14.0

t (mm) Bundle

2025324050637590110125

2520105532211

305241930524203052421305242230524233052424

- - --

s 3,2SDR 7,4PN 25

- - - - --

3052425305242630524273052428

s 4SDR 9PN 22

Socket

D(mm)

Sap Codes

2025324050637590110125

3033270303327130332723033273303327430328653032866303277630332753033276

Box

6004002401201004830241010

Bag

504020151066111

2,32,83,64,55,67,18,4

10,112,314

10 Tel. +90 322 999 10 00 Pilsa


Pipes and fittings

Elbow (90º)

3032870303322230332783033279303328030328743033281303328230332833033284

D(mm)

Sap Codes

45030015080402515844

Box

50502510553111

Bag

2025324050637590110125

Elbow Long

4049358

D(mm)

Sap Codes

150

Box

25

Bag

25x1/2

Sap Codes

ElbowF/M 45°

D(mm)

20 3051548 400

Box

50

Bag

Elbow (Female-Male) 90º

D(mm)

202525/20

3033285 3033223 3033224

Sap Codes

500300300

Box

503030

Bag

Elbow (45º)

3033286 3032881 3033287 3033288 3033289 3032780 3032885

D(mm)

400250120100482418

Box

50502010843

Bag

20253240506375

Sap Codes

Pilsa



Bend

3039987

D(mm)

300

Box

30

Bag

20

Sap Codes

Tee

D(mm)

2025324050637590110125

3033290303329130328893032890303329230332933033294303329530332963033297

2401509050321812643

Box

3025155432111

BagSap Codes

Sap Codes

Cross Tee

30333193033320303292530333213033225

D(mm)

200150905024

Box

25151053

Bag

2025324050

Manchon Union PN 10

D(mm)

2025324050

30409723033341303334230333433032951

Box

180120604032

Bag

1510554

Sap Codes

12 Tel. +90 322 999 10 00 Pilsa


Unequal Tee

30400023039999304000030332983051556304567030333003045671303330230333013032902303290330333033033304303330530333073033308304567430456763033309304567530456723033306304567730456733041940303331030333113032913303331230329153033313303331430333153032919303331630333173033318

D1 D2 D3 Sap Codes

150150150150909090909090325050503250323232323232323232202020202012121212121284

Box

252525251515151515154555454444444442222211111111

Bag

20/25/2025/20/2025/20/2525/25/2032/20/2032/20/2532/20/3232/25/2032/25/2532/25/3232/50/3240/20/4040/25/4040/32/4040/50/4050/20/5050/25/5050/32/3250/32/4050/32/5050/40/3250/40/4050/40/5050/50/3250/50/4063/20/6363/25/6363/32/6363/40/6363/50/6375/20/7575/25/7575/32/7575/40/7575/50/7575/63/7590/75/90110/90/110

Pipes and fittings

25/2032/2032/25

303322830515683032946

Female-Female Reducer

D(mm)

Box

300250250

Bag

302525

Sap Codes

Pilsa



3040003303322730332263033323303332430333253033326303332730333283033329303333030333313033332303333330333343033335303333630327843033337303333830409763033339

D(mm)

56030030024024020020020015012012012080605040362418181813

Box

4030303030202025151010105555421111

Bag

25/2032/2032/2540/2040/2540/3250/2050/2550/3250/4063/2563/3263/4063/5075/5075/6390/6390/75110/63110/75110/90125/110

Female-Male Reducer

Sap Codes

Flange Adaptor

303334430333453033346303334730333483033349

D(mm)

25015080363620

Box

251510442

Bag

4050637590110

Sap Codes

Saddle

30333543033355303335630333573033358303335930333603033361

D(mm)

600600600600600600600600

Box

5050505050505050

Bag

63/2063/2575/2075/2590/2090/25110/20110/25

Sap Codes

14 Tel. +90 322 999 10 00 Pilsa


Pipes and fittings

Crossover Bridge

Short Bridge

D(mm)

2025

4047834 4047835

240150

Box

3025

BagSap Codes

Tee w/ V Type Bridge

D(mm)

20/20/2025/25/2525/20/2532/25/32

3074995307499630749973074998

1001005050

Box

101055

BagSap Codes

D(mm)

202532

305156630515674056718

Sap Codes

15010056

Box

15104

Bag

Bridge

D(mm)

20253240

3032960 3033352 3032786 3033353

135904527

Box

151053

BagSap Codes

Clips

3033503 3033504 3033505 3033491 3033506

D(mm)

1200960500320200

Box

10080504025

Bag

2025324050

Sap Codes

Pilsa



Double Clips

3042396

D(mm)

200

Box

25

Bag

32

Sap Codes

End Cap

D(mm)

2025324050637590110

303336330334943033495303349630333673033368303336930334973033498

1008050251010642

Sap Codes

80064040020010080483216

BoxBag

Male Threaded End Cap

D(mm)

202532

303349930335003033501

1000640400

Box

1008050

BagSap Codes

Female Threaded Adaptor

20x1/220x3/425x1/225x3/432x3/432x1

D(mm)

303323030330003033391303339230333933033394

Sap Codes

320240250280120120

Box

202025201010

Bag

16 Tel. +90 322 999 10 00 Pilsa


Pipes and fittings

Male Threaded Adaptor

303338130333823033383303338430333853033386

D(mm)

250200240150100100

Box

252015151010

Bag

20x1/220x3/425x1/225x3/432x3/432x1

Sap Codes

Male Threaded Tee

D(mm)

20x1/2x2020x3/425x1/2x2525x3/4x2532x1

30334113033412303341330334143033415

15013010010060

Box

1510101010

BagSap Codes

Female Threaded Tee

Sap CodesD(mm)

20x1/2x2020x3/425x1/2x2525x3/4x2532x1

30334063033407303340830334093033410

20014012012070

Box

2520201510

Bag

Female Threaded Elbow

D(mm)

20x1/220x3/425x1/225x3/432x3/432x1

303340230334033033235303340430391383033405

250280160180100100

Box

252020151010

BagSap Codes

Pilsa



Male Threaded Elbow

D(mm)

20x1/225x1/225x3/432x3/432x1

30333993033234303340030515493033013

2001401608080

Box

2510201010

BagSap Codes

20x1/2

Bide Nozzle Part Female

D(mm)

3051585

Sap Codes

60

Box

10

Bag

Adjustable Underplaster Female Elbow

D(mm)

20x1/2 3033240

Sap Codes

24

Box

2

Bag

Sap Codes

Double Stable Underplaster Female Elbow

D(mm)

20x1/225x1/2

40478404047841

6060

Box

5 5

Bag

Underplaster Female Elbow

D(mm)

20 25

30399833039984

200 180

Box

20 15

BagSap Codes

18 Tel. +90 322 999 10 00 Pilsa


Pipes and fittings

Ball

D(mm)

20253240506375

3033418303341930334203070081307008230700833070084

1201208048281512

Box

5554211

BagSap Codes

Chrome Valve

D(mm)

20x1/22532

307216030334553033456

Sap Codes

606050

Box

111

Bag

Chrome Ball Valve

D(mm)

2025

30515733051574

Sap Codes

60 60

Box

1 1

Bag

Decorative Valve

D(mm)

20x1/22532

307216330334253033426

Sap Codes

606050

Box

11 1

Bag

Valve

D(mm)

20253240x1 1/4

3033416303303130334173041398

70704230

Box

5533

BagSap Codes

Pilsa



Metal Female Threaded Union (Hexagonal Shaped)

D(mm)

20x1/2”25x3/4”32x3/4”32x1”40x1 1/4”50x1 1/2” 63x2”25x3/4” NG32x1” NG40x1 1/4” NG50x1 1/2” NG

30335073033508303350930335103033492303323830335113051577305157830515793051580

12080606024241880602424

Box

101055222

10522

BagSap Codes

*NG codes have less weight than others

Female Threaded Adaptor (Hexagonal Shaped)

D(mm)

32x140x1 1/450x1 1/263x275x2 1/290x3110x4

3033465303339530332313033232303323330333963033397

604024141254

Box

101042211

BagSap Codes

Metal Male Threaded Union (Hexagonal Shaped)

D(mm)

20x1/2”25x3/4”32x1”40x1 1/4”50x1 1/2” 63x2”

303351230335133033515303323930335163033517

Sap Codes

1208050242016

Box

10105222

Bag

*NG codes have less weight than others

20 Tel. +90 322 999 10 00 Pilsa


Male Threaded Adaptor (Hexagonal Shaped)

D(mm)

32x1”40x1 1/4”50x1 1/2”63x2”75x2 1/2”90x3”110x4”

3033461303338730333883033389304097330409743040975

Sap Codes

40251610653

Box

5521111

Bag

Pipes and fittings

Adaptor With Nut

D(mm)

20x1/220x3/4

30515703042179

Sap Codes

300300

Box

3030

Bag

Welding Machine Set

D(mm)

16-4050-110

30332363040363

51

Sap Codes Box

Shifting Nipple

D(mm)

20x1/220x3/425x1/225x3/4

4047825404782640478274047828

Sap Codes

120120120120

Box

10101010

Bag

Pilsa



Welding Head

D(mm)

2025324050637590110125

3033427303342830334293033430303343130334323033433303343430334353033436

50505050503030302010

Sap Codes Box

Shaver

D(mm)

20-2532-4050-637575-90110

304036530403663040367304036840467494046750

10010010010010020

Sap Codes Box

Cutter

D(mm)

30330424047816

Sap Codes

3020

Box

40-63

22 Tel. +90 322 999 10 00 Pilsa


CONNECT TO BETTERPE-RT Pipe with Oxygen Barrier

the most flexible heating system

The term PE-RT pipe is short for heat-resistant PE pipe. (PE Raised Temperature)

Wavin uses new generation Type 2 PE-RT with raised pressure strength as a raw material in its manufacturing.

The raw PE-RT ensures long-term hydrostatic strength at high temperatures without any of the crosslinking observed in Pex pipes.

As it does not contain any chemical additive resulting in crosslinking, it is suitable for use with potable water and does not pose any threat to human health.

Packaged in a coil Wavin PE-RT pipes have a very flexible structure and can be installed relatively easily.

Surface layer: Special layer preventing the permeability of oxygen

Internal layer: PE-RT layer resistant to high temperature and pressure

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Thanks to their special formulated layer, Wavin Oxy PE-RT pipes protect metal components installed in the system such as pumps, valves and radiators against corrosion by preventing the permeability of oxygen at a level close to 100%. Thus, the life of the system components is extended, while repair and maintenance costs are minimized.

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Wavin TR Plastik Sanayi A.Ş. | Güzelevler Mah.Girne Bulvarı No: 294/A Yüreğir / Adana | Web www.wavin.com.tr | E-mail [email protected]

Wavin operates a programme of continuous product development, and therefore reserves the right to modify or amend the specification of their products without notice. All information in this publication is given in good faith, and believed to be correct at the time of going to press. However, no responsibility can be accepted for any errors, omissions or incorrect assumptions. Users should satisfy themselves that products are suitable for the purpose and application intended.

© 2016 WavinWavin reserves the right to make alterations without prior notice. Due to continuous product development, changes in technical spefications may change. Installation must comply with the installation instructions.

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