product range hotspring coil heater hotspring bmd hotslot hotﬂex hotrod … · 2015. 9. 25. ·...

Compact Catalog

intelligent heating worldwide

Product Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

hotspring Coil Heater. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

hotspring Heated Machine Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

hotslot Nozzle Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

hotflex Flexible Tubular Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

hotrod Cartridge Heaters (HHP, LHT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

hotform Silicon Heating Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

hotcast Sprue Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

hotcast Die-Casting Nozzle Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

hotcontrol Temperature Control Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

hotcontrol Thermocouples – RTDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Isolite High Temperature Lubriciant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Customer Project Engineering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

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hotspring®

Coil Heaters

for heating applicatios:

L Hot runner nozzles with

power distribution

L Small hot runner distribution

plates

L Sealing bars and jaws

L Hot runner nozzles with

high precision power distri-

bution, very low wall thick-

ness or high surface loads

Application field

hotslot®

Nozzle Heaters

hotflex®

Flexible Tubular Heaters

for heating applicatios:

L Hot runner distribution plates.

Hotflex‘ flexibility enables

heat to be located directly

to the resin flow path with

three dimensional heat distri-

bution. Can be formed by

hand, therefore stored in a

straight condition to save sto-

rage space. No pre-bent

design details required.

hotrod®

Cartridge Heaters (LHT and HHP)

for heating applications:

L Extruders

L Sealing bars and jaws

L Hot-melt machines

L Die-casting goosenecks

L Special applications

Application field

hotform®

Silicon Heating Elements

for heating applications:

L longevity and weather-

proof plate heating

L Freeze protection

L Heating of surfaces,

cylindrical surfaces or

parabolic reflector

Product Range

2 Please observe installation instructions! · Technical changes reserved · www.hotset-worldwide.com · 10/2012 DV4

Product Range

hotcast®

Sprue Nozzle

hotcast®

Die-Casting Nozzle Heater

(GMH and OMH)

Application field

L Improves cycle time and

part quality

L Reduces porosity and

eliminates costly sprue

cone

L Traditional cold plug

designs can be replaced

by the hotcast sprue nozzle

Heated machine nozzles for melt

transportation from gooseneck

to sprue nozzle within zinc die-

casting process

Application field

hotcontrolControl Units

Application field

Heat control to meet required

tool and mold temperatures

hotcontrolThermocouples and RTDs

Application field

L Temperature measurement

of heating elements, tools

and molds

L Temperature measurement

to conrol heat

IsoliteCeramic Lubricant

(Spray or Composite)

Application field

Improves installation and

removal, heat conductive,

electric insulator

Application field

Design of heated machine

components

Optimizing and design of heating

systems for industrial applications

Engineering and development

service

C ProCustomer Project Engineering

Product RangeProduct Range

Hotset America Corp. · 713 Kite Road · Swainsboro, GA 30401 · USA · Office +1 912 289 1844 · Fax +1 866 496 4123 · [email protected] 10/2012 DV

Hotset Singapore Pte Ltd · 362 Upper Paya Lebar Road · Unit 07-02 · Da Jin Factory Building · Singapore · Office +65 6777 7993 · Fax +65 6777 7656 · [email protected]

Hotset Heizpatronen und Zubehör GmbH (HQ) · Hueckstraße 16 · 58511 Lüdenscheid · Germany · Office +49 2351 4302-0 · Fax +49 2351 4302-25 · [email protected] 5

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hotspring®Coil Heater

L For heating applications:

- Hot runner nozzles with and without wattage distribution

- Small hot runner distribution plates

- Sealing bars and jaws for packaging machines

- Machine nozzles for plastics and die-casting industries

L Multi-purpose and economical with a variety of

- Wattages, surface loads and customized heat distribution

- wall thicknesses and mounting options

L Range of clamping options

- Undersized inner diameter for open coiled heater fitting

- Lower thermal expansion with reflection tube

- Tight fitting with axial screw clamping band

- Tangential screw clamping band

- hotspring Lock-System

Technical key features

Insulation material compressed MgO

Maximum sheath temperature

of heating element max. 750 °C / 1380 °F

with reflection tube or clamping band

max. 650 °C / 1200 °F

Maximum connection

head temperature max. 260 °C / 500 °F

Connection voltage 230 V standard, 250 V max.

hotspring Maxi 440 V max.

Wattage tolerance* ± 10 %

High voltage test* min. 800 V AC,

hotspring Maxi 1250 V

Insulation resistance* 5 M at 500 V DC

Leakage current* 0.5 mA at 253 V AC

Max. total length straight max. 3000 mm / 118 inch

Coiled inner Ø tolerance up to Ø 12 mm: -0.05 / -0.20 mm

up to Ø 30 mm: -0.10 / -0.30 mm

up to Ø 50 mm: -0.20 / -0.30 mm

with reflection tube: +0.05 / +0.15 mm

Coiled length tolerance ± 1.5% least ± 1 mm / 0.039 inch

Minimum inner bending radius 3 mm / 0.12 inch

Application Fields

Hot runner industry

Heating of small distribution plates

Hot runner industry

Heating of various nozzles

Packaging Industry

Heating of sealing bars

Packaging Industry

Heating of sealing jaws

* tested at environmental temperature

up to 0.47 inch: -0.2 / -7.9 mils

up to 1.18 inch: -3.9 / -11.8 mils

up to 1.97 inch: -7.9 / -11.8 mils

with reflection tube: +2.0 / +5.9 mils

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Coiling options

Cylindrical

Options: - coiled tight

- coiled with defined pitch

(up to 50 mm per coil)

- coiled with wattage distribution

flat coiling serpentine coiling conical coiling

Sheath surface load

Nozzle

hotspring® round

6 W/cm2

3.9 W/inch2

hotspring® flat

7.5 W/cm2

48 W/inch2

hotspring® with reflection tube

10 W/cm2

65 W/inch2

hotspring® brass

15 W/cm2

97 W/inch2

hotslot®

12,5 W/cm2

81 W/inch2

Exit options

tangential axial radial in the mid

(hotspring Micro and hotspring Mini only)

Approximate calculation of the stretched heated length

heated length straight = (I Ø coiled + heater height) x p x number of windings (x 2)*

(* "x 2" applicable for hotspring Micro and hotspring Mini with two heads only)

bottom top

middle

Please observe installation instructions! · Technical changes reserved · www.hotset-worldwide.com · 10/2012 DV8 3


General Options

Reflection tube

- increased max. sheath surface load

- Optimized heat transfer to the nozzle

- Protection against mechanical damage

- Thermal decoupled temperature measure

ring option

Casted in brass

- with or without protection tube along unheated zones

- exit: axial or radial

- wall thickness Mini = 2.5 mm / 0.984 inch Midi, Classic = 4.5 to 5.5 mm / 0.18 to 0.22 inch

- Inner Ø-tolerance: +0.05 mm / +2.0 mils or H7

- Outer Ø-tolerance: min ±0.25 mm / ±9.8 mils

- Temperature at brass sheath: max 650 °C / 1200 °F

- Inner Ø: 7 to 28 mm / 0.27 to 1.10 inch (more on request)

- Max. length: 200 mm / 7.9 inch (if Inner Ø > 28 mm / 1.10 inch max. length : 3x Inner Ø)

Straight

With coiling electrical specifications will be

changed. Isolation resistance and high

voltage must be checked before operation.

Performance Range

Micro /F flat 1.0 x 1.6 300 l l l 2 L

Mini /R round 1.8 550 l l l l 2

Mini /F flat 1.3 x 2.3 550 l l l l 1*/2 L L L

Midi /F flat 1.8 x 3.2 650 l l l 1 L* L

Classic /F flat 2.2 x 4.2 1000 l l l l 1 L

Classic /Q square 3.0 x 3.0 1000 l l l 1 L

Medium /R round 4.0 740 l l l 1

Maxi flat 4.6 x 8.6 2100 l l l 0/1 L

hotspring®

l = Options L = Special EditionsSpecifications

Specifications

Dimensions [mm]

Thermocouple in heater

Thermocouple coiled in reflection tube

Reflection tube

Reflection tube with thermal decoupled

temperature measure ring

Available in straight condition

Casted in brass

Number of connection-heads*

Smaller connection head*

Tangential clamping band

Lock-System

Axial clamping band

Max. wattage [W]

Clamping options

Tangential screw clamping band

Ø I = min. 30 mm / 1.18 inchAxial screw clamping band

as special edition for hotspring Mini

hotspring Lock-System

Front installation and removal

Wall thickness 2.8 mm / 0.11 inch

Clamping options for optimized heat transfer from heating element to the heated tool Increases max. allowed sheath surface load and protects against mechanical damage

* Ø max. 4.9 mm / 0.193 inch, max 2.3 A, lead protection sleeve option, without thermocouple

AØ±0.25

L±

0.5

A

Ø 0.5 AIØ

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Coil heater with flat cross section

Specifications

Sheath material Stainless steel or nickel

Connection head dimensions Ø 5.5 x 40 mm / 0.22 x 1.38 inch

Minimum Length unheated zone 25 mm / 1.38 inch

Length tolerance unheated zone ± 5%, least ± 15 mm / 0.59 inch

Length tolerance heated zone ± 5%


Items to be configured

hotspring® Micro /F 1.0 x 1.6

Coil heater with flat or round cross section

Specifications







hotspring® Mini /F 1.3 x 2.3hotspring® Mini /R 1.8

max. 15.9

H max.

~ 2.1

L±

0.5

IØCoil heater with flat cross section

Specifications




Length tolerance unheated zone ± 5%, least ± 15 mm



Wall thickness 2.1 mm / 0.083 inch

hotspring® Mini /F 1.3 x 2.3 with axial screwed clamping band


Stock range

flat cross section coiled only or round cross section either straight or coiled, 230 V

Stock range

Sheath material stainless steel, connection voltage 240 V, connection 1,000 mm / 39.4 inch, PTFE isolated,

Cu-nickel plated, multi stranded

Total length Wattage Length unheated Inner Ø Max. height

Stock ID [mm] [W] [mm] [mm] [mm]

7603019 30.5 268 100 / 150 19. 05 32.3

7603020 30.5 250 100 / 150 22.20 36.4

Lcl = coiled length

Luz

= length unheated zone

Lcl = coiled length

Luz


Total length Wattage [W] Wattage [W] Length [mm] Length [mm]

Stock ID incl. heads [mm] coiled, flat straight or coiled, round heated unheated

7580469 556 120 141 296 65 / 115

7580510 642 160 188 382 65 / 115

7580671 735 210 247 475 65 / 115

7580772 835 250 271 575 65 / 115

7580845 960 300 339 700 65 / 115

7581057 1110 350 379 850 65 / 115

7581273 1306 450 477 1046 65 / 115

IØ

Ø1.8±0.15

Luz2

Luz1

Lcl

IØ

Ø1.8±0.15

Luz2

Luz1

Lcl

Part no. changes after adding options or coiling.

L total

L heated

L1unheated

L2unheated

Ø

L total

L heated

L1unheated

L2unheated

Ø

Please observe installation instructions! · Technical changes reserved · www.hotset-worldwide.com · 10/2012 DV10 5


Coil heater with flat cross section

Specifications

Sheath material Stainless steel

Connection head dimensions Ø 6.9 x 25 / 0.27 x 0.98 inch





hotspring® Midi /F 1.8 x 3.2

Stock range

Straight or coiled, connection 1,000 mm / 39.4 inch, type N (s. page 8), brown/blue, Thermocouple ungrounded

Total length Wattage Length heated Length thermocouple type J

Stock ID incl. head [mm] [W] [mm] unheated [mm] (Fe-CuNi)

7540300 340 130 250 65

7840300 340 130 250 65 l

7540301 390 160 300 65

7840301 390 160 300 65 l

7540302 440 190 350 65

7840302 440 190 350 65 l

7540303 490 220 400 65

7840303 490 220 400 65 l

7540304 540 250 450 65

7840304 540 250 450 65 l

7540305 590 275 500 65

7840305 590 275 500 65 l

7540306 690 330 600 65

7840306 690 330 600 65 l

7540307 840 400 750 65

7840307 840 400 750 65 l


Lcl = coiled length

Luz = length unheated zone

L total

L unheated

L heated

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3.3

Coil heater with flat or square cross section

Specifications







hotspring® Classic/F 2.2 x 4.2hotspring® Classic/Q 3.0 x 3.0


Please observe installation instructions! · Technical changes reserved · www.hotset-worldwide.com · 10/2012 DV

Lcl = coiled length

Luz

= length unheated zoneStock range

2.2 x 4.2, Straight or coiled, connection 1,000 mm / 39.4 inch type N (s. page 8), brown / blue, Thermocouple ungrounded

Total length Wattage Length heated Length thermocouple type J

Stock ID incl. head [mm] [W] [mm] unheated [mm] (Fe-CuNi)

7732519 340 195 250 657832519 340 195 250 65 l7732821 370 215 280 657832821 370 215 280 65 l7733324 425 240 335 657833524 425 240 335 65 l7733829 475 295 385 657833829 475 295 385 65 l7734635 550 350 460 657834635 550 350 460 65 l7735240 610 400 520 657835240 610 400 520 65 l7736046 690 460 600 657836046 690 460 600 65 l7737661 850 610 760 657837601 850 610 760 65 l7739069 990 690 900 657839069 990 690 900 65 l7731185 1200 850 1110 657831185 1200 850 1110 65 l7731395 1400 950 1310 657831395 1400 950 1310 65 l

3,0 x 3,0, straight or coiled, connection 1,000 mm / 39.4 inch, Type N (s. page 8), brown / blue, Thermocouple ungrounded

7930316 390 215 300 657940316 390 215 300 65 l7930422 540 325 450 657940422 540 325 450 65 l7930627 740 470 650 657940627 740 470 650 65 l7930835 940 610 850 657940835 940 610 850 65 l7931043 1140 630 1050 65 7941035 1140 630 1050 65 l7931395 1400 950 1310 657941395 1400 950 1310 65 l


L total

L unheated

L heated

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4.0

Coil heater with round cross section

Specifications





Length tolerance heated zone ± 2.5%


Items to be configured

hotspring® Medium /R 4.0

IØ

Ø12

.5

Ø6.9

±0.1

Coil heater with flat cross section with or

without connection head

Specifications







Connection voltage max. 440 V

hotspring® Maxi /F 4.6 x 8.6


Stock range

Straight or coiled, connection type N (s. page 8), Thermocouple ungrounded

Lcl = coiled length

Luz


Lcl = coiled length

Luz


Total length [mm] Wattage Voltage L heated L unheated with connection connection- Thermo-

Stock ID incl. head [W] [V] [mm] [mm] head length [mm] couple

7508551 605 550 230 505 55 l 1.500 Typ K, NiCr-Ni

7508564 700 700 230 600 55 l 1.500 Typ K, NiCr-Ni

7508557 770 750 230 670 55 l 1.500 Typ K, NiCr-Ni

7508552 800 700 230 700 55 l 1.500 Typ K, NiCr-Ni

7508558 900 900 230 800 55 l 1.500 Typ K, NiCr-Ni

7508565 980 1500 230 880 55 l 1.500 Typ K, NiCr-Ni

7508566 1000 1000 230 900 55 l 1.500 Typ K, NiCr-Ni

7508567 1100 1100 230 1000 55 l 1.500 Typ K, NiCr-Ni

7508553 1215 1300 230 1115 55 l 1500 Typ K, NiCr-Ni

7508554 1300 1500 230 1200 55 l 1.500 Typ K, NiCr-Ni

7508568 1347 1700 230 1247 55 l 1.500 Typ K, NiCr-Ni

7508559 1370 1600 230 1270 55 l 1.500 Typ K, NiCr-Ni

7508569 1500 1700 230 1400 55 l 1.500 Typ K, NiCr-Ni

7508555 1625 1800 230 1525 55 l 1.500 Typ K, NiCr-Ni

7508560 1700 1900 230 1600 55 l 1.500 Typ K, NiCr-Ni

7508570 1737 1700 230 1637 55 l 1.500 Typ K, NiCr-Ni

7508571 1800 2000 400 1700 55 l 1.500 Typ K, NiCr-Ni

7508572 1874 1700 230 1774 55 l 1.500 Typ K, NiCr-Ni

7508556 2310 2600 400 2210 55 l 1.500 Typ K, NiCr-Ni

7302521 315 300 230 250 65 1.000

7402521 315 300 230 250 65 1.000 Typ J, Fe-CuNi

7303527 415 450 230 350 65 1.000

7403527 415 450 230 350 65 1.000 Typ J, Fe-CuNi

7304531 515 550 230 450 65 1.000

7404531 515 550 230 450 65 1.000 Typ J, Fe-CuNi

7306543 715 800 230 650 65 1.000

7406543 715 800 230 650 65 1.000 Typ J, Fe-CuNi

7308550 915 1000 230 850 65 1.000

7408550 915 1000 230 850 65 1.000 Typ J, Fe-CuNi

7508561 2460 2800 400 2360 65 1000 Typ J, Fe-CuNi

7508573 2960 2800 400 2860 65 1000 Typ J, Fe-CuNi


L total

L unheated

L heated

L total

L unheated

L heated

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Connection options


L

max. Ø

Micro / Mini 2 heads

L

max. Ø

Mini single headed /

Midi small head

L

max. Ø max. Ø10 mm

Type N

L

max. Ø10 mmmax. Ø

Type NG

L


Type NM

L


Type ND

L


Type NT

Plug connection LEMO 3 pins

Ø10 Ø9.4

32±1

ca. 37

Plug connection LEMO 5 pins

High temperature connector

Micro Mini Midi Classic

Maxi

no headConnection types

PTFE insulated Cu-nickel plated

leads, with 2 connection heads

Ø max. 5.5 mm / 0.22 inch

L max

40 mm / 158 inch


leads, with 1 connection head

Ø max. 4.9 mm / 0.193 inch,

L max

25 mm / 0.98 inch, max. 2.3 A


leads, multistranded,

Ø max. 7,0 mm / 0.28 inch

L = 25 mm / 0.98 inch

PTFE-

Cu-nickel-plated,

multistranded,

Ø max. 10 mm /

0.4 inch,

max. 7 A

PTFE- Cu-nickel-pla-

ted, multistranded,

Ø max. 10 mm /

0.4 inch,

max.7 A, glass silk

protective sleeving

glass silk

Ni-leads

multistranded,

Ø max. 13 mm/0.51 inch,

L = 45 mm / 1.77 inch,

glass-silk Ni-leads

multistranded,


L = 45 mm / 1.77 inch,

glass silk protective

sleeving

glass-silk

Ni-leads

multistranded,


L = 45 mm / 1.77 inch,

flexible metal sleeving

glass-silk Ni-leads

multistranded,


L = 45 mm / 1.77 inch,

braided metal sleeving

PTFE,

Cu-nickel-plated,

multistranded,

Ø max. 10 mm /

0.4 inch,

max. 7 A, flexible

metal sleeving

PTFE,

Cu-nickel-plated,

multistranded,

Ø max. 10 mm /

0.4 inch,

max. 7 A, braided

metal sleeving

option: ground wire

option: ground wire

option: ground wire

option: ground wire

option: ground wire



Ø max. 7,0 mm / 0.28 inch, L = 25 mm / 0.98 inch

glass silk protective sleeving




flexible metal sleeving




braided metal sleeving




PTFE sleeving

max. 8,0 A at 20°C / 68°F

max. 6,5 A at 20°C / 68°F

max. 4 A, max 250 °C / 482 °F

max. 250 V, L=30 mm / 1.18 inch

with bending protection

L=40 mm / 1.58 inch

Ø 6 mm / 0.24 inch

fastening torque 3.5 Nm

durability: min. 10 contacts



Hotset Heizpatronen und Zubehör GmbH (HQ) · Hueckstraße 16 · 58511 Lüdenscheid · Germany · Office +49 2351 4302-0 · Fax +49 2351 4302-25 · [email protected]

Maxi

with head

Medium

/ 0.4 inch

/ 0.4 inch

/ 0.4 inch

/ 0.4 inch

/ 0.4 inch

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hotspring®BMDHeated Machine Nozzle

L Heated machine nozzle with integrated hotspring Maxi coil heater

L Complete sealed, plastic-dense system

L Power distribution grants homogenous temperature level

L deep immersion into cavity with low shaft diameter

L Saving in material by small sprue

L connection thread can be chosen

Ø max. 55 mm / 2.16 inch, length max. 45 mm / 1.77 inch


Heating element hotspring Maxi

Sheath temperature of

heating element max. 750 °C / 1382 °F

temperature within connection area max. 260 °C / 500 °F

connection voltage 230 V Standard


High voltage resistance* 1250 V AC


Leakage current* 0,5 mA at 253 V AC

Connection PTFE insulated Cu-nickel plated

leads, multistranded, with ground wire

L = 1000 mm / 39.3 inch

Thermocouple integrated, type J (Fe-CuNi)

*tested at environmental temperature

Options

L Insulation tube

L Nozzle tips type 1-3 with selectable Radius R*

L The diameter of the mass channel in the transition

area has to be the same as the diameter of the nozzle tip

L2 thread length and dimension

(max. 45 mm)

Ø1 cone diameter

L1 Length of the sealed plane

(on option)

Ø2 diameter of sealed plane

flow-in angle of the mass

R* radius of the nozzle tip

R space for connection

Nozzle tips

Type 1

- Convex, with continuous conical bore

- Increase of the flow velocity

by slow tapering of the channel

Type 2

- For easy flowing materials or plastics

which create filaments resp.

have a defined interruption point,

e. g. ABS, PA, PET

.

.

.

.

.

.

Type 3

- Nozzle tip for processing thermally-sensitive

resp. hard flowing plastics, e. g. POM,

PVC-hard, PPO, PPS



Hotset Heizpatronen und Zubehör GmbH (HQ) · Hueckstraße 16 · 58511 Lüdenscheid · Germany · Office +49 2351 4302-0 · Fax +49 2351 4302-25 · [email protected] 17

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L Pressed-in coil heater with user-defined groove profile

L Reproducible power distribution

L Minimal wall thickness for reduced clearances

L Lowest power available in the middle of a nozzle

L Brass as cylinder raw material

L Same connection options as hotspring coil heaters

hotslot®Nozzle heater with power distribution


hotslot cylinder material brass

Heater sheath material stainless steel

Lowest wall thickness 1.5 mm

Sheath temperature of heater max. 650 °C / 1200 °F

Standard connection voltage 230 V

High voltage test* 800 V AC

Insulation resistance* 5 MOhm at 500 V DC

Leakage current* < 0.5 mA at 253 V AC

Wattage tolerance ± 10 %

Length tolerance ± 0.5 mm

Inner diameter toleranc ± 0.05 mm

Length unheated zone

of coiled heater min. 25 mm

Length tolerance of

unheated zone ± 5 %, min. ± 15 mm


Options

L H7 inner diameter tolerance available

L Surface thermocouple

L hotslot-cylinder with slot to insert a

changeable thermocouple

L Variouse plate configurations with cut-outs

or bores available

L Connection voltage from 12 V to 250 V

L Serpentine coil

L individual length and wattage

flat heating element with power distribution

cylinder tube to insert a changeable thermocouple

flat heating elementwith seperate coil

lowest wall thickness

reproducible and uniform power distribution

Please observe installation instructions! · Technical changes reserved · www.hotset-worldwide.com · 10/2012 DV19

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hotslot®Nozzle heater with power distribution

Thermocouple

removal bore

A

A

x x

x

dhead max

L

b

uz h

ead

1L

TC

L

uz h

ead

2L

head

max

L

A-A

IØ

AØ

Ø coiled-in heater

dremoval bore

Ø inner Wall thick- Length Wattage*

Type di ness min. min./max. P

max

hotslot Micro 5 to 25 mm 1.5 mm 25 to 250 mm 400 W

hotslot Mini 7 to 75 mm 2.0 mm 25 to 250 mm 700 W

*Wattage depends on length, diameter and power distribution

Item Length Ø inner Ø outer Wattage Bottom Head b±0.5

L-0.4

[mm] [mm] (H7) [mm] P [W] [mm] | % [mm] | % [mm]

7803100 35.0 10.0+0.015 13.5+0.2/-0.1 200 13.0 | 45 13.5 | 45 16.0 7803101 55.0 10.0+0.015 13.5+0.2/-0.1 250 16.0 | 40 16.5 | 40 19.0 7803102 75.0 10.0+0.015 13.5+0.2/-0.1 300 16.0 | 37 16.5 | 37 20.0 7803103 95.0 10.0+0.015 13.5+0.2/-0.1 400 19.5 | 37 20.0 | 37 25.0 7803104 115.0 10.0+0.015 13.5+0.2/-0.1 450 23.0 | 36 24.0 | 36 28.0 7803105 135.0 10.0+0.015 13.5+0.2/-0.1 500 23.0 | 34 24.0 | 34 30.0 7803106 155.0 10.0+0.015 13.5+0.2/-0.1 550 23.0 | 33 24.0 | 32 30.0 7803107 35.0 12.0+0.018 15.5+0.2/-0.1 225 13.0 | 46 13.5 | 45 16.0 7803108 55.0 12.0+0.018 15.5+0.2/-0.1 250 15.5 | 41 16.5 | 41 19.0 7803109 75.0 12.0+0.018 15.5+0.2/-0.1 300 15.5 | 38 16.5 | 38 20.0 7803110 95.0 12.0+0.018 15.5+0.2/-0.1 400 19.5 | 38 20.0 | 38 25.0 7803111 115.0 12.0+0.018 15.5+0.2/-0.1 450 23.0 | 39 24.0 | 38 28.0 7803112 135.0 12.0+0.018 15.5+0.2/-0.1 500 23.0 | 37 24.0 | 36 30.0 7803113 155.0 12.0+0.018 15.5+0.2/-0.1 550 23.0 | 34 24.0 | 34 30.0

Power distribution

Stock range hotslot Mini

Dimensions products stock range hotslot Mini

Luz head1

65±15 mm LTC 100±35 mm Thermocouple Type L (Fe-CuNi)

Luz head2

115±15 mm dhead max

5.5 mm Ø 1.0 mm (RD/BL)L

uz head2 115±15 mm d

head max 5.5 mm

Connection CU-Ni-lead (BK/WH), PTFE-isolated, 2000 mm, max 260°C / 500°F, braided metal sleeving

20 21

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L Easy installation with a uniform finish

L Can be formed by hand

L Stored in a straight condition to save storage space

L No special installation tools required

L Patented technology ensures industry leading heat transfer

L Up to 75% sheath contact with round and square hotflex

heaters when recommended groove geometry is followed

L Rapid heat-up times

L Minimal temperature difference between heater sheath

and heated tool

L 3-dimensional groove geometry possible

L Industry’s smallest bending radius

L Hotflex’s flexibility enables heat to be located where it is

needed; an improvement over rigid cartridge heaters

L Reduced energy costs: tool mass can be reduced

hotflex®Flexible tubular heater


Sheath material stainless steel

Sheath temperature

of heating element max. 700 °C / 1290 °F

Standard connection voltage 230 V

High voltage test* 1000 V AC

Insulation resistance* 5 MOhm at 500 V DC

Leakage current* < 0.5 mA at 253 V AC

Wattage tolerance ± 10 %

Length tolerance ± 1.5 %


Options

L Bendable unheated zones

L Connection voltage from 12 V to 250 V

L Individual length

L Individual wattage

L Individual connection options

Recommended groove geometry

Type hotflex Groove dimensions [mm] w x h

6.0±0.1 6.1+0.1 x 7.1+0.1

Ø 6.5±0.1 6.0+0.1 x 6.5+0.1

Ø 8.0±0.1 7.7±0.05 x 8.0±0.1

8.0±0.1 8.1+0.1 x 9.1+0.1

Ø 8.2±0.1 7.9±0.05 x 8.2±0.1

Ø 8.5±0.1 8.2±0.05 x 8.5±0.1

Ø 10.0±0.1 9.7±0.05 x 10.0±0.1

Installation without special tools Ideal heat transfer

Installed, round groove geometry Installation example

W

30 °

h

1

hotflex Ø

Round groove geometry

W

h1,2

30 °

Square groove geometry

Ceramic terminal connector

“plug‘n heat”

Temp. restist. 230°C / 445°F

Short term max. 280°C / 535°F

14x21x25 mm / 5.51x8.27x9.84“

available with stock items

Standard: threaded pins M2.5

Option: M4 from Ø 8.0 mm

with set of nuts and washers

Plain Ni-leads

with ceramic beads insulation,

up to 600 °C / 1110 °F


Insulated Ni-leads

Glass silk: up to 320 °C / 605 °F

PTFE: up to 260 °C / 500 °F

Silicon: up to 180 °C / 350 °F

Option: eyelet connector M4


High temperature mineral fibre

insulated Ni-leads,with

ceramic sealed tube section

Flat plug

W = 6.3 mm / 0.248 inch


Please observe installation instructions! · Technical changes reserved · www.hotset-worldwide.com · 10/2012

M4

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hotflex®Flexible tubular heater

Midpoint mark Cross section round or square

Tube Section

L

Lheated

35

Not bendable

6

20±3 Luz 30±5 20±3

35

Not bendable

Luz 30±5

Ceramic insulator

Dimensions

Depending on the number of bends the hotflex length can increase up to 1 %.

Type L min L max Tube section Min. bending max. Sheath surface max. wattage

hotflex [mm] [mm] max [mm] radius internal load [W/cm2] [W] at 230 V

6.0 300 1.800 24 6.5 10 2190

Ø 6.5 300 1.800 24 6.5 10 2190

Ø 8.0 300 2.600 10 10 15 5200

8.0 300 2.600 10 10 15 5200

Ø 8.2 300 2.600 10 10 15 5200

Ø 8.5 300 2.600 10 10 15 5200

Ø 10.0 300 2.600 10 10 12.5 5200

Stock ID L [mm] P [W]

6500300 300 350

6500350 350 400

6500400 400 500

6500450 450 600

6500500 500 650

6500550 550 700

6500600 600 800

6500650 650 850

6500700 700 900

6500750 750 1000

6500800 800 1100

6500850 850 1200

6500900 900 1300

6500950 950 1350

6501000 1000 1400

6501050 1050 1450

6501100 1100 1500

6501150 1150 1550

6501200 1200 1600

6501250 1250 1650

6501300 1300 1700

6501350 1350 1800

6501400 1400 1900

6501450 1450 2000

6501500 1500 2100


6300400 400 795

6300450 450 910

6300500 500 1025

6300550 550 1145

6300600 600 1260

6300650 650 1380

6300700 700 1495

6300750 750 1615

6300800 800 1730

6300850 850 1845

6300900 900 1960

6300950 950 2080

6301000 1000 2195

6301050 1050 2316

6301100 1100 2430

6301150 1150 2545

6301200 1200 2665

6301250 1250 2780

6301300 1300 2895

6301350 1350 3015

6301400 1400 3130

6301450 1450 3245

6301500 1500 3365

6301550 1550 3480

6301600 1600 3600


6100300 300 650

6100350 350 750

6100400 400 900

6100450 450 1050

6100500 500 1150

6100550 550 1300

6100600 600 1450

6100650 650 1600

6100700 700 1750

6100750 750 1900

6100800 800 2050

6100850 850 2200

6100900 900 2350

6100950 950 2500

6101000 1000 2650

6101050 1050 2800

6101100 1100 2930

6101150 1150 3060

6101200 1200 3190

6101250 1250 3320

6101300 1300 3450

6101350 1350 3580

6101400 1400 3710

6101450 1450 3840

6101500 1500 3970


6110500 500 700

6110550 550 780

6110600 600 860

6110650 650 950

6110700 700 1000

6110750 750 1100

6110800 800 1190

6110850 850 1250

6110900 900 1350

6110950 950 1430

6111000 1000 1500

6111050 1050 1590

6111100 1100 1650

6111150 1150 1750

6111200 1200 1830

6111250 1250 1900

6111300 1300 1990

6111350 1350 2070

6111400 1400 2150

6111450 1450 2230

6111500 1500 2300

Stock range Ø 6.5 mm (230 V)

with threaded pins M2.5

Stock range Ø 8.0 mm (240 V*)

with threaded pins M4





* with connection voltage 230 V wattage will decrease by 8 %

24 25

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hotrod®Cartridge Heaters

L For heating applications:

- Packaging machines

- Extruders

- Casting machines

- Hot melt

- Cutting knives

- Analytical equipment in laboratories

L Custom options:

- Power distribution

- Numerous attachments and protection sleeves

- Various moisture protection options

L Special Features:

- High quality stainless steel with special alloy properties for improved

heat conductivity, thermal expansion and is corrosion resistant.

- Standard diameter tolerances to fit H7 tolerances bore

- The most precise diameter tolerances in the industry: up to -0.02 -0.04 mm available

- Various VDE certificates available

- Certified according to UL and CSA standards on request

- Protection class IP67 available on request

Application Fields

plastic injection mold

internal heating of nozzles

textile industry

heating of cutting knives

hot runner systems

heating of manifolds

paper industry

heating of embossing rollers

packaging industry

heating of sealing bars

laboratories

heating of analytical equipment,

for example, mass spectrometer

packaging industry

heating of hot stamps


General Technical Key Features

Sheath material Stainless steel 1.4541

Heating conductor material NiCr 8020

Max. sheath temperature 750 °C / 1380 °F

Max. voltage 480 V, UL rated: 250 V


High voltage test* 1500 V AC at > 24 V operation voltage

500 V at 24 V operation voltage



Length tolerance ± 1.5 %, min ± 1 mm

Standard diameter tolerance for metric sizes: -0.02 / -0.06 mm

Standard diameter tolerance for imperial sizes: ± 0.79 mils [± 0.02 mm]


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4 -0.02 mm -0.06 mm 350 / 13.8 20 129 n/a 275/527 250

yes

no

yes

limited no

6.5

-0.02 mm -0.06 mm 1500 / 59 65* 419* 57*

750/

1380

480

limited

IP67

24 h

± 0.1 mm 3000 / 118 10 65 10

8

-0.02 mm -0.06 mm 1500 / 59 65* 419* 57*

yes

± 0.1 mm 3000 /118 10 65 10

10

-0.02 mm -0.06 mm 1500 / 59 65* 419* 57*

± 0.1 mm 3000 / 118 10 65 10

12.5

-0.02 mm -0.06 mm 1500 / 59 65* 419* 57*

48 h

± 0.1 mm 3000 / 118 10 65 10

16

-0.02 mm -0.06 mm 1500 / 59 65* 419* 57*

± 0.1 mm 3000 / 118 10 65 10

20

-0.02 mm -0.06 mm 1500 / 59 65* 419* 57*

limited± 0.1 mm 3000 / 118 10 65 10

1/4“± 0.79 mils 1500 / 59 65* 419* 57*

limited

IP67

24 h± 3.94 mils 3000 / 118 10 65 10

3/8“± 0.79 mils 1500 / 59 65* 419* 57*

yes

± 3.94 mils 3000 / 118 10 65 10

1/2“± 0.79 mils 1500 / 59 65* 419* 57*

48 h± 3.94 mils 3000 / 118 10 65 10

5/8“± 0.79 mils 1500 / 59 65* 419* 57*

no

± 3.94 mils 3000 / 118

10 65 10

LHT

6.5 ± 0.1 mm 3000 / 118

no limited no

8 ± 0.1 mm 3000 / 118

10 ± 0.1 mm 3000 / 118

12.5 ± 0.1 mm 3000 / 118

16 ± 0.1 mm 3000 / 118

20 ± 0.1 mm 3000 / 118

LHT

bendable6.5 ± 0.2 mm 3000 / 118

700/

1292LHT

bendable8 ± 0.2 mm 3000 / 118


Performance Range

Type

ØØ

-Tol

eran

ce

max

. L [m

m/in

ch]

max

. W/c

m2

max

. W/in

ch2

max

. W/c

m2

UL

rate

d

max

. Tem

p [°

C/°

F]

max

. U [V

]

Ther

moc

oupl

e

Atta

chm

ents

Pow

er D

istr

ibut

ion

Moi

stur

e

P

rote

ctio

n

Expr

ess

Options

*Surface load > 10 W/cm2 we recommend a H7 tolerance bore.

Surface load > 20 W/cm2 we recommend a press fit.

Maximum surface load depends on heater sheath temperature.


Formula for calculating the surface load (W/cm2)

W/cm2 = Wattage x 1.1Circumference x heated length [cm]

228


Casting Cartridge Heater

L Optimal temperature of the material in the goose neck

L Removal stud

L With angle block, tube section and metal sleeving

Specifications

Sheath material Stainless steel 1.4541

Heating resistor material NiCr 8020

Diameter mm 6.5 / 8.0 / 10.0 / 12.5 / 16.0 / 20.0

Max. length 1500 mm / 59 inch


Max. voltage 480 V, UL rated: 250 V


High voltage test* 1500 V AC at > 24 V operation voltage

500 V at 24 V operation voltage



Length tolerance ± 1.5%, min ± 1 mm

Standard diameter tolerance for metric sizes: -0.02 / -0.06 mm

Standard diameter tolerance for imperial sizes: ± 0.79 mils [± 0.02 mm]


hotrod® HHP/G

L

Z NØ

NØ = nominal diameter

L = length, Z = stud

heating of the gooseneck

Options

L Wattage distribution

L Thermocouple type K

L Various connection options

L Certified according to UL and CSA standards

9906100 10.0 80 1500 250 230 Nozzle DAW 5

9906101 12.5 60 1500 200 230 DAW 5

9906104 12.5 90 1500 350 230 Nozzle DAW 20

9906103 16.0 80 1500 315 230 DAW 10/20

9906106 16.0 100 1500 500 230 DAW 40-125

9906113 16.0 100 1500 600 230 DAW 40-125

9906105 16.0 180 1500 630 230 Nozzle DAW 40-50

9906110 20.0 100 1500 630 230 DAW 160-200

Stock Range HHP/G

Connection Voltage: 230V, GLS Lead, 1500 mm

Diameter Length Connection Wattage Voltage Gooseneck /

Stock ID [mm] [mm] Length [mm] [W] [V] Nozzle type


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UBb UBa

High Power Cartridge Heater

Specific key features


Max. voltage 250 V

Max. sheath surface load 20 W/cm2 / 129 W/inch2

Max. Length 350 mm / 13.8 inch

UBa Length

13 mm / 0.512 inch

UBb Length

6 mm / 0.236 inch

High voltage test

with supply voltage 24V: 800 V AC

< 24V: 500 V AC

Max. current: 1.6 A

Length tolerance ± 2.5%, min. ± 1.5 mm / 0.059 inch

Connection type Type 5a

hotrod® HHP Ø 4 mm

UB = length of the unheated zone

Options

L Power distribution

L Thermocouple, grounded or

ungrounded type J or K (IEC / ANSI color codes),

measuring point at bottom

L Diameter tolerances up to -0.02 -0.04 mm


Ø

UBb UBa

High Power Cartridge Heater


For metric sizes:

Max. length / Ø-tolerance 1500 mm

Ø-tolerance -0.02 mm /-0.06 mm

3000 mm

Ø-tolerance ± 0.1 mm

For imperial sizes:

Max. length / Ø-tolerance 59 inch

Ø-tolerance ± 0.79 mils

118 mm

Ø-tolerance ± 3.94 mils

UBa Length

4 to 20 mm / 0.157 to 0.787 inch

UBb Length

4 to 9 mm / 0.157 to 0.354 inch

hotrod® HHP Ø 6.5 – 20 mm

UB = Length of unheated Zone

Options


L Wattage distribution

L Thermocouple, grounded or ungrounded

type J or K (IEC / ANSI color codes)

measuring point at the bottom or in the middle

L Ground lead

L Moisture protection up to IP67


L Various attachments

L Diameter tolerances up to -0.02 -0.04 mm


Order by 10:00 a.m CET / CEST, following hotrods are ready

for shipping from HQ Germany within:

L 24 hours: Ø 6.5 mm to 10.0 mm Ø inch to inch

L 48 hours: Ø 12.5 mm to 20.0 mm Ø 1/2 inch to 5/8 inch

L Max. order quantity: 20 pcs.

L Max. length: 1,000 mm / 39 inch

Available Connection types

L Max. lead length external mounted: 2,000 mm

L Max. lead length internal mounted: 1,500 mm

L With PTFE-disc: requires 48 hours

L With ceramic sealing: requires 48 hours

Restrictions

L Not available with epoxy or silicone sealing

L No multicore silicone cable

L Thermocouple ungrounded only

Express Service

4

14/ 3 8/

30

Ø

Low Power Cartridge Heater


Diameter 6.5 or 8.0

Sheath material nickel tube




Length tolerance ± 1.5 %, min. ± 1.5 mm / 0.059 inch

Diameter tolerance ± 0.2 mm / 0.008 inch

Connection glass silk insulated Ni-leads

mounted externally

Min. bending radius 15 mm / 0.59 inch (internal)

No high voltage test and no insulation resistance in case

of current return via the cartridge sheath (only extra low voltage).

Options

L Moisture protection



hotrod® LHT bendable

Ø

UBb UBa


L For lower surface loads with a max. of 10 W/cm2

L Cost effective heating with a longer lifespan


Diameter 6.5 / 8.0 / 10.0 /

12.5 / 16.0 / 20.0




Length tolerance ± 1.5 %, min. ± 1.5 mm / 0.059 inch

No high voltage test and no insulation resistance in case

of current return via the cartridge sheath (only extra low voltage).

Options

L Moisture protection


L In case of extra low voltage, current return

via the cartridge sheath is possible

L Connection leads attached to each end

of the cartridge possible


hotrod® LHT

UB = Length of unheated Zone



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M

L1 32,5

a

min. 15

R min. 12,5

Ø

bL

2


L Cutting knife for textiles and foils


Diameter 4.9 mm / 0.193 inch

5.0 mm / 0.197 inch

5.3 mm / 0.209 inch

6.5 mm / 0.256 inch

Sheath material Incoloy



Diameter tolerance ± 0.1 mm / 0.059 inch

Max. connection voltage 24 V, with current return via sheath

Connection options connection pin

Cutting knife wear-resistant hard metal alloy,

pre-formed, unsharpened

Min. bending radius 12.5 mm / 0.049 inch (internal)

Options

L Manufactured straight or bent

hotrod® LHT Knife Cartridge

M = Cutting knife

a, b, L1, L2 = variable length

R = Inner bending radius

All dimensions in mm


632

Connection with leads mounted externally

Connection with leads mounted internally

Connection Leads


Type 4

any leads,

sealed with ceramic,

see ”Connection leads“

Type 3a

ring sleeve, silicone leads,

sealed with silicone, moisture

protected, max. 180 °C / 356 °F,

UL rated: max. 150 °C / 302 °F

Type 3b

ring sleeve, PTFE leads, sealed

with epoxy resin, moisture pro-

tected, max. 250 °C / 482 °F

UL rated: max. 130° C / 266 °F

Type 3c

ring sleeve, GLS leads, cera-

mic socking,

max. 320 °C / 608 °F

Type 6

Multi core silicone cable with tube section 40 mm, sealed with

silicone, moisture protected

Max. 180 °C / 356 °F, UL rated max. 150 °C / 302 °F

Type 2

ceramic head,

any leads,

see ”Connection leads“

Option Type 3 (for all)

tube section 40 mm instead of ring sleeve, e.g. with large lead

cross sections (25 mm tube section on request)

Type 5a

PTFE disc, PTFE leads, mois-

ture protected,

max. 260 °C / 500 °F

UL rated: max 150 °C / 302 °F

Type 5b

PTFE disc, siliconized internal

structure, IP67 up to

40 W/cm2 / 258 W/inch2,

max. 350 °C / 662 °F at sheath,

260 °C / 500 °F at leads,

UL rated: max 180 °C / 355 °F

Type 5c

Silicone disc, silicone leads,

max. 180 °C / 356 °F

UL rated: max. 150 °C / 355 °F

Glass silk insulated Ni-leads max. Temp: 320 °C / 608 °F

Silicone Ni-leads max. Temp: 180 °C / 356 °F UL rated: max. 150 °C / 302 °F

PTFE insulated Ni-leads (multi-stranded) max. Temp: 260 °C / 500 °F UL rated: max. 180 °C / 356 °F

High temperature resistant glass silk insulated Ni- leads max. Temp: 600 °C / 1112 °F

Bare, beaded leads (breakage risk) max. Temp: 600 °C / 1112 °F


Sleeves

GLS sleeving, max. 320 °C / 608 °F, UL on request

Braided metal sleeving

Flexible metal sleeving

Stainless steel sleeving, moisture proof

Flexible metal: Standard Ø 6.5 mm

Stainless steel: Standard Ø 10 mm, 3/8 inch

Flexible metal: Option Ø 10 mm, 3/8 inch

Stainless steel: Option Ø 12.5 mm

Standard Ø 8 mm

Option: Ø 10 mm

3/8 inch

Special: Ø 6.5 mm

7

(Samples)(Samples)

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Flange and Threaded Nipple Attachments*

B

A

C

C

ØB

Thickness: 1.5 mm

A

D

Right angle exit

Ø hotrod A B C

8.0 12.0 7.5 7.5

10.0 12.0 9.0 9.0

12.5 13.0 12.0 11.0

16.0 16.0 15.0 14.0

20.0 18.0 19.5 16.0

3/8“ 12.0 9.0 9.0

1/2“ 13.0 12.0 11.0

5/8“ 16.0 15.0 14.0

3/4“ 18.0 18.5 16.0

Right Angle Attachments*

C

A

ØB

Angular block

Ø hotrod Ø B A/C

6.5 7.5 10.0

8.0 9.0 10.0

10.0 11.0 14.0

12.5 11.0 14.0

16.0 14.0 18.0

20.0 18.0 25.0

1/4“ 7.5 10.0

3/8“ 11.0 14.0

1/2“ 11.0 14.0

5/8“ 14.0 18.0

3/4“ 18.0 25.0

B

A

Bent pipe

Ø hotrod A B

6.5 17.3 14.3

8.0 18.0 15.0

10.0 22.0 19.0

12.5 25.0 22.3

16.0 33.0 29.0

20.0 39.0 35.0

1/4“ 18.0 14.5

3/8“ 22.0 18.8

1/2“ 25.0 22.4

5/8“ 33.0 29.0

3/4“ 39.0 35.0x

ØC

ØB

A

C

D

A

B

Mounting clamp

Ø hotrod A B C D

10.0 10.0 5.0 10.0 14.0

12.5 12.2 5.5 4.95 11.7

12.5 12.2 5.5 7.95 14.7

16.0 12.2 6.9 10.9 17.7

20.0 12.2 5.5 12.5 20.0

B

A

DC

Threaded nipple

Ø hotrod A B C Thread

6.5 10.0 4.0 12 M10 x 1.0

8.0 10.0 4.0 14 M12 x 1.0

10.0 12.0 4.0 17 M14 x 1.5

12.5 12.0 4.0 19 M16 x 1.5

16.0 12.0 4.0 24 M20 x 1.5

20.0 14.0 4.0 27 M26 x 1.5

1/4“ 10.0 4.0 12 G 1/8“

3/8“ 12.0 4.0 17 G 1/4“

1/2“ 12.0 4.0 19 G 3/8“

5/8“ 12.0 4.0 24 G 1/2“

Flange

Ø hotrod A B C D

6.5 18.0 13.0 2.2 1.0

8.0 18.0 13.0 2.2 1.0

10.0 27.0 20.0 3.2 1.5

12.5 27.0 20.0 3.2 1.5

16.0 33.0 25.6 3.2 1.5

20.0 33.0 25.6 3.2 1.5

1/4“ 18.0 13.0 2.2 1.0

3/8“ 27.0 20.0 2.2 1.5

1/2“ 27.0 20.0 3.2 1.5

5/8“ 33.0 25.6 3.2 1.5

Threaded nipple with removal aid

Ø hotrod A B C D Thread

6.5 10.0 4.0 2.5 12 M10 x 1.0

8.0 10.0 4.0 2.5 14 M12 x 1.0

10.0 12.0 4.0 2.5 17 M14 x 1.5

12.5 12.0 4.0 2.5 19 M16 x 1.5

16.0 12.0 4.0 2.5 24 M20 x 1.5

20.0 14.0 4.0 2.5 27 M26 x 1.5

1/4“ 10.0 4.0 2.5 12 G 1/8“

3/8“ 12.0 4.0 2.5 17 G 1/4“

1/2“ 12.0 4.0 2.5 19 G 3/8“

5/8“ 12.0 4.0 2.5 24 G 1/2“




* Remarks

L All attachements are mounted at the unheated zone of the heater

L No immersion of any attachements

L Please state immersion depth with order

834

Length Wattage Connection Thermo-

Stock ID [mm] [W] Tool Preparation Type couple

5210404 40 100 H7 tolerance bore 4, GLS 1 m Fe-CuNi Typ J

4010404 40 100 H7 tolerance bore 4, GLS 1 m

5010404 40 100 H7 tolerance bore 2

4010405 40 125 Press fit (DIN 7157) 4, GLS 1 m

5010405 40 125 Press fit (DIN 7157) 2


5010410 40 160 Press fit (DIN 7157) 2


5010411 40 175 Press fit (DIN 7157) 2


5010415 40 200 Press fit (DIN 7157) 2





5210515 50 200 Press fit (DIN 7157) 4, GLS 1 m Fe-CuNi Typ J










5010622 60 315 Press fit (DIN 7157) 2






5010823 80 350 Press fit (DIN 7157) 2






5011026 100 400 Press fit (DIN 7157) 2



Stock Range


Stock Range HHP Ø 6,5 mm, 230 V


Final part ID may be different to stock ID

935

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5220404 40 100 H7-tolerance bore 4, GLS 1 m Fe-CuNi Typ J

4020404 40 100 H7-tolerance bore 4, GLS 1 m

5020404 40 100 H7-tolerance bore 2




















5020622 60 315 Press fit (DIN 7157) 2


5220822 80 315 H7-tolerance bore 2 Fe-CuNi Typ J




5020826 80 400 Press fit (DIN 7157) 2

5020830 80 500 Press fit (DIN 7157) 2













Stock Range HHP Ø 8.0 mm, 230 V










5030415 40 200 Press fit (DIN 7157) 2

5030417 40 250 Press fit (DIN 7157) 2




1036










5030522 50 315 Press fit (DIN 7157) 2






5030622 60 315 Press fit (DIN 7157) 2



5030630 60 500 Press fit (DIN 7157) 2



































5032550 250 1000 H7-tolerance bore 2



1137

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5050626 60 400 Press fit (DIN 7157) 2

5050630 60 500 Press fit (DIN 7157) 2



















5051350 130 1000 Press fit (DIN 7157) 2






5051650 160 1000 H7-tolerance bore 2










5053054 300 1500 H7-tolerance bore 2






1238






5060630 60 500 Press fit (DIN 7157) 2















5061347 130 1000 H7-tolerance bore 2




4061650 160 1000 H7-tolerance bore 2






5062050 200 1000 H7-tolerance bore 2




5062550 250 1000 H7-tolerance bore 2




5063050 300 1000 H7-tolerance bore 2


5063052 300 1250 H7-tolerance bore 2








1339

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hotrod® Cartridge Heaters


5070635 60 630 Press fit (DIN 7157) 2








5072055 200 1600 H7-tolerance bore 2





5073563 350 2500 H7-tolerance bore 2






1440

hotrod® Cartridge Heaters

5110304 1 1/2 100 H7-tolerance bore 2

4110305 1 1/2 125 Press fit (DIN 7157) 4, GLS 1 m

5310311 1 1/2 175 Press fit (DIN 7157) 4, GLS 1 m Fe-CuNi Typ J






5310617 2 1/2 250 Press fit (DIN 7157) 4, GLS 1 m Fe-CuNi Typ J




Stock Range HHP Ø 1/4“ (Ø 6.3 mm), 230 V


Stock ID [inch] [W] Tool Preparation Type couple














4160322 1 1/2 315 Press fit (DIN 7157) 4

















5151630 6 1/2 500 H7-tolerance bore 2








1541

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Power Density [°C ]260

240

220

200

180

160

140

120

100

80

60

40

20

0,90

0,80

0,70

0,60

0,50

0,40

0,30

0,25

0,200,15

0,10

0,05

1 2 3 4 5 6 7 Minutes

for Silicon Heating

Elements

Radiation

at the flexible

heating element

Temperature limit

Surface Temperature [W/cm2]

Flat hotform element,

horizontal test position, environmental temperature 20 °C / 68 °F

Power Density and Surface Temperature

Power Density Surface

[W/cm2] temp [°C/°F]

0.050 40 / 104

0.075 60 / 140

0.100 70 / 158

0.125 80 / 176

0.150 90 / 194

0.200 105 / 221

0.250 121 / 250

0.300 135 / 275

0.350 150 / 302

0.400 164 / 327

0.450 176 / 349

0.500 188 / 370

0.550 200 / 392

0.600 210 / 410

0.650 220 / 428

0.700 230 / 446

Power Density Surface

[W/cm2] temp [°C/°F]

0.750 238 / 460

0.800 247 / 477

0.850 253 / 487

0.900 259 / 498

0.950 265 / 509

1.000 270 / 518

1.100 280 / 536

1.200 290 / 554

1.300 300 / 572

1.400 310 / 590

1.500 320 / 608

1.600 330 / 626

1.700 340 / 644

1.800 350 / 662

1.900 360 / 680

2.000 370 / 698

hotform®Silicon Heating Elements

L Used to heat hydraulic cylinders in machinery for the packaging and textile industry

L Can be used for cabinet heating

L Flat or cylindrical shapes possible

L Can be built into small spaces

L Can be cut to individual requirements for asymmetric surfaces

L Resistant against chemicals

L Age proof and resistant against atmospheric corrosion

L Safe in a food environment

Technical Features

Power Density see table

Thickness of Material 1.5… 5 mm

Max. Heated Area 2.5 m2

Bending Radius 50 mm

Wattage Tolerance ± 10%

Connection Silicon, flat vulcanized

Temperature Resistance -60 … +200 °C / -76 … +392 °F

max. 300 °C / 572 °F short-term

Heat Conductivity at + 100°C ca. 15 x 10-4

Dielectric Strength 12 KV/mm

Standards VDE 0700 Part 1, DIN EN 60335

Options

L Operating Voltage up to 750 V

L Smaller Bending Radius

L UL Approval

Wcm x K

Types of Fastening Connecting Parts Mounting Surface Temp. Range Installation Notes

Vulcanite Aluminium, stainless Any -60 … +200 °C Factory connection

steel, steel, metal -76 … +392 °F

Equipped with Metal, composite Flat, cylindrical 0 … +150 °C Clean and degrease adhesive surface. Stick

Self-Adhesive ceramic, glass, 32 … +302 °F on with light pressure and ensure there are

wood no air bubbles. Ready for immediate use.

Silicon Cold-Vulcanite Metal, composite Any -60 … +180 °C Clean and degrease adhesive surface. Prime

ceramic -76 … +356 °F if applicable. Coat both sides with adhesive.

Apply ensuring there are no air bubbles. Cure

for 24 hrs with pressure at room temperature.

Press using Any Flat -60 … +200 °C Place hotform between the functional part

pressure plates -76 … +392 °F and pressure plates. Alternatively, vulcanize.

Stretch using tension Any Cylindrical -60 … +200 °C Easy installation and quick to change.

springs or laces -76 … +392 °F

Connection Options

L Single insulated connection wires

L Double insulated connection wires

L Single insulated double leads

L Connection leads with/without

mechanical protection

L Connection leads with a looped protective

conductor for metalwork

L Flat plugs

L With strain relief and bend protection




Please observe installation instructions! · Technical changes reserved

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product range hotspring coil heater hotspring bmd hotslot hotﬂex hotrod … · 2015. 9. 25. ·...

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