product recovery and transfer solutions for …...a large chocolate manufacturer in california uses...

HPS Product Recovery Solutions

Product Recovery & Transfer Solutions for Chocolate & Confectionery

Quality . Innovation . Simplicity . Integrity

E: [email protected] T: +44 (0) 115 925 4700 W: www.HPS-Pigging.com

© Hygienic Pigging Systems Ltd 2018

Product Recovery and Transfer Solutions for

Chocolate & Confectionery

H P S P r o d u c t R e c o v e r y S o l u t i o n s Quality . Innovation . Simplicity . Integrity

w w w . H P S - P i g g i n g . c o m

© Hygienic Pigging Systems Ltd 2018. E: [email protected] T: +44 (0) 115 925 4700

http://www.hps-pigging.com/about-hps/what-is-pigging/

http://www.hps-pigging.com/






Proven Systems. From Specialists. Customised Product Recovery and Transfer Solutions HPS is the world’s leading specialist in pipeline cleaning, product recovery and transfer for chocolate and confectionery companies. With over 20 years’ experience of developing innovative, high-quality solutions tailored to the precise needs of our customers, we have the knowledge, expertise and understanding to ensure you improve the efficiency of your processes. For example, we can jacket our valves, pig launchers, pig receivers and other components to your specific requirements. We Increase the Profits and Sustainability of Chocolate and Confectionery Manufacturers through:

✓ Higher Product Yields, Lower Labour Costs, Less Downtime

✓ Significantly Faster Changeovers and Improved Product Quality

✓ High Product Recovery (Up to 99.5%) and Reliable Prevention of Cross-Contamination

✓ Pigs Compliant with Federal Code of Regulations and FDA Approval Specifications.

✓ Innovative Pig Detection System enables PLC Control and Automation

✓ Special ‘T’ Valves Minimising Dead Space

✓ Easy Multi Routing through Automatrix and Rotomatrix Systems

✓ Semi of Full System Automation Reduces Risk, Improves Safety and Increases Efficiency

✓ Flexible, Full Contact Pigs can Travel Around 1.5 D 90 Degree Bends

✓ Fast Operation and Massively Reduced Changeover Times

✓ Massively Reduced Waste and Waste Processing

✓ Great customer service! A recent survey gave HPS 100% for customer satisfaction

✓ Highly Cost-Effective Solutions: Payback Typically Less than 12 months

✓ High Return on Investment (ROI)








Your Assurance of Effective Solutions HPS’s extensive experience in chocolate and confectionery processing ensures highly efficient, reliable and cost-effective operation.

Our unique pig designs are fully hygienic (sanitary): they use a silicon material that is compliant with Federal Code of Regulations and FDA Approval Specifications. The pigs also contain a magnetized, flexible core (no solid magnets) that’s fully detectable, enabling safe, semi or full automation and control. The lack of solid magnets also prevents the risk of shattered magnetic material contaminating the product.

The extremely high percentage of product recovered by HPS systems avoids contamination (including cross-contamination) and reduces cleaning times, while if required the system design prevents aeration or foaming.

The full contact design of HPS pigs ensures it recovers product even while travelling around bends. It has near-zero product bypass and is extremely robust, particularly in comparison to finned or assembles type pigs.

We understand you can’t take risks with your processes. That’s why our engineers will work with you to ensure your solution meets your requirements - before it leaves our factory.

Clear, Tangible Improvements Here are some results from previous installations:

✓ Instead of running product to drain before changeovers, a leading chocolate manufacturer in Bulgaria deployed an HPS Pigging System. Residual product is now packaged and sold rather than wasted.

✓ Similarly, the company has minimalised contamination risk and changeovers now take only a few minutes.

✓ A large chocolate manufacturer in California uses a combination of semi-automated and fully automated pigging systems in a range of sizes. These systems massively increase efficiency, reduce the risk of human error, speed up processing and changeovers, and minimalize waste.

✓ Each changeover, a butter oil manufacturer recovers approximately 200 kgs of good product that would otherwise be wasted or become effluent.

© Hygienic Pigging Systems Ltd 2018Page 21

© Hygienic Pigging Systems Ltd 2018Page 21

“The solution was simple to use. The HMI was customizable to suit our needs and everyone

we dealt with from sales to parts to installation and

programming was fantastic to work with.”

Log House Foods








A Few of Our Customers








Find Out More To improve the efficiency and effectiveness of your confectionery processing or production

operation, please contact your nearest HPS Office:

United Kingdom (Head Office): HPS Product Recovery Solutions

46 Evelyn Street

Beeston

Nottingham, NG9 2EU

United Kingdom

T: +44 (0) 115 925 4700 E: [email protected]

USA and Canada: HPS LLC

T: +1 908 858 5225 E: [email protected]

Australasia: HPS Australasia

T: +61 (0)8 8278 1009 E: [email protected]

All other countries: We have agents throughout the world.

Please contact the HPS head office and we will put you in touch with your local HPS representative:

T: +44 (0) 115 925 4700 E: [email protected]

You can also find us on:



mailto:[email protected]

tel:908%20858%205225


tel:%2B61%20%288%29%208278%201009



https://www.linkedin.com/company/hygienic-pigging-systems-ltd

https://twitter.com/HPSPigging

https://plus.google.com/+Hpspigging-product-recovery/s

https://www.facebook.com/HPSProductRecoverySolutions

product recovery and transfer solutions for …...a large chocolate manufacturer in california uses...

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