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DC24VPowered

PRODUCT CATALOG

480-1309Y-A-R1[The information contained in this catalog is subject to change without notice.]

[email protected]

[email protected]/contact

Table of Contents

Features of DC Brushless motor 1

PULSE ROLLER Drives Overview 2 SENERGY Introduction 3 Product information General information 4 Technical data 4 Available minimum roller length 4 Weight table 5 Wall thickness 5 Static load capacity 5 Dimensions 6-7 Bracket 8 Part numbers example 9 Characteristics data 10-11 Optional spec. Wash-down rated 12 Optional spec. Built-in Brake 13 Optional spec. Freezer rated 14

PGD Product information General information 16 Technical data 16 Weight table 16 Characteristics data 17 Dimensions 17 Part numbers example 18

Pallet Handling Product information General information 20 Technical data 20 Wall thickness 21 Static load capacity 21 Dimensions 22 Installation caution of Pallet Handling 23 Part numbers example 24 Characteristics data 25

Controls E-Qube 26-27 EZ-24 28-29 IQ-Zonz 30-31 IQ-Map 32 ConveyLinx 34-35

Calculation of Motor Roller capability Required tangential force 36 Power loss when interlocking with idler rollers 37

Features of DC Brushless Motor

1

High TorqueDC brushless motor provides much higher torque compare the same size AC motor which enables to handle even heavier load or reduce the required number of Motor Rollers.

Energy Saving DC brushless motor is known as more ef f ic ient at convert ing electr ic i ty into mechanical power than conventional AC induction motor.Also, Motor Roller conveyor line is typically sub-divided into “Zones” and each zone is powered and control led independently only when a tote is present (Run On Demand).This Run On Demand feature provides further energy saving by more than 50% compared to the conventional live conveyor.

Dynamic brakeDC brushless motor provides electrical brake method called Dynamic brake or Regenerative brake.This feature provides instantaneous stop unless the product slips over the tube surface, thus there are no mechanical brake device or pneumatic cylinder are required for many cases.

Wide speed rangeDC brushless motor provides wide speed range (e.g. SENERGY, Speed code 35 – Eco mode, diameter 50.0 mm provides from 5.0 to 49.8 m/min) and speed can be selected by the driver card setting.

Functionality and Logic control

Our cutting-edge controls provide useful functions, not only Dynamic brake or Variable speed, but such as Constant Speed control (Maintaining running speed regardless of load conditions), Acceleration & Deceleration timer setting, etc.Also IQ-Zonz and ConveyLinx provide system-control-like functions such as ZPA (Zero Pressure Accumulation) which can minimise wirings and PLC programing.

SENERGYPULSE ROLLER Dr ives Overview

2 3

Introduction

A newly simplified SENERGY design reduced its production process and achieved minimum cost. Nevertheless, SENERGY provides super high torque, which enables to reduce the required number of Motor Rollers in a conveyor system to minimize investment cost.

Cost Saving

Higher torque than old products

High Torque

20W + 40M(Max speed: 38.2 m/min)




SENERGY + 35M(Max speed: 49.9 m/min)

2.7

4.15.1 5.7

6.6

7N-m

6N-m

5N-m

4N-m

3N-m

Energy Saving

Lower energy consumption than old products

3.5A

3.0A

2.5A

2.0A

1.5A

1.0A

0.5A

0.0A

SENERGY-45M [Eco-mode] Current

28W-60M Current

Speed setting: 60 m/min

0.0kgf 0.5kgf 1.0kgf 1.5kgf 2.0kgf 2.5kgf 3.0kgf 3.5kgf 4.0kgf 4.5kgf 5.0kgf 5.5kgf 6.0kgf

0.4A

0.5A

0.6A

0.8A

0.9A

1.0A

1.1A

1.3A

1.3A

1.5A

1.5A

1.8A

1.8A

2.2A

2.1A

2.4A

2.4A

2.7A

2.6A

2.9A

2.8A

3.1A

2.8A

3.2A

2.8A

3.2A

Product type

Rated voltage

Output

Conveyor speed

Motor Roller

DC24V

50W (Max)

2.0 – 304.1 m/min (50.0 mm diameter)

SENERGY

Product type

Rated voltage

Output

Rotational speed

Geared Drive

DC24V

50W (Max)

8.5 - 645.3 rpm (Output shaft)

PGD

Product type

Rated voltage

Output

Conveyor speed

Motor Roller

DC24V

50W (Max)

3.1 – 34.6 m/min (76.3 mm diameter)

Pallet Handling Current limit is set at 2.8A

SENERGYProduct information

General information -Tube material: Mild steel, zinc plating / Stainless steel (SUS304)

-Roller diameter: 48.6, 50.0, 57.0, 60.5 (mm)

-Min. roller length: Refer to the “Minimum available roller length table” below.

-Max. roller length: 1000 mm *Contact us for longer than 1000 mm.

-Cable length: 600 mm

-Operation: 0.5 sec ON / 0.5 sec OFF duty cycle (Minimum)

or continuous within rated load

Technical data

Available minimum roller length

Voltage

Nominal output

Rated current

Starting current

Ambient temperature

Ambient humidity

*We support even shorter length than those listed above using specially made components. Contact us for more details.

Roller diameter Speed Code

48.6 / 50.0

57.0 / 60.5

V-pulley

Interlocking option

15, 20, 25

35, 45, 60, 75

95, 125, 175, 215

15, 20, 25

35, 45, 60, 75

95, 125, 175, 215

Plain straight

324

296

273

309

282

258

Sprocket

329

301

278

301

274

250

324

296

273

298

271

247

317

289

266

282

255

231

MicroV-pulley

RoundGroove

356

329

305

329

302

278

Unit: mm

DC24V

-10 ～ 40ºC

10～ 90% RH (No condensation)

Boost-mode

50W

3.5A

5.0A

Weight table

Diameter

φ48.6

φ50

φ57

φ60.5

Speed codeRoller length

15, 20, 25

35, 45, 60, 75

95, 125, 175, 215

15, 20, 25

35, 45, 60, 75

95, 125, 175, 215

15, 20, 25

35, 45, 60, 75

95, 125, 175, 215

15, 20, 25

35, 45, 60, 75

95, 125, 175, 215

300

2.0

1.8

1.7

2.0

1.8

1.7

2.4

2.2

2.1

3.1

2.9

2.8

400

2.1

2.0

1.8

2.2

2.0

1.9

2.6

2.4

2.3

3.6

3.4

3.2

500

2.3

2.1

2.0

2.4

2.2

2.0

2.8

2.6

2.5

4.0

3.8

3.7

600

2.5

2.3

2.1

2.5

2.4

2.2

3.0

2.8

2.7

4.5

4.3

4.1

700

2.6

2.4

2.3

2.7

2.5

2.4

3.2

3.0

2.8

4.9

4.7

4.6

800

2.8

2.6

2.5

2.9

2.7

2.6

3.4

3.2

3.0

5.3

5.2

5.0

900

2.9

2.7

2.6

3.0

2.9

2.7

3.6

3.4

3.2

5.8

5.6

5.5

1000

3.1

2.9

2.8

3.2

3.0

2.9

3.8

3.6

3.4

6.2

6.1

5.9

*Weight varies are depending on interlocking options. Unit: ㎏

Wall thicknessDiameter

Thickness

48.6

1.4

50.0

1.5

57.0

1.5

60.5

3.25Unit: mm

Static load capacity

DiameterLength

Unit: ㎏

48.6

50.0

57.0

60.5

300

70

80

100

160

400

60

70

100

160

500

50

60

80

130

600

40

55

80

130

700

35

50

60

100

800

30

45

60

100

900

25

40

50

80

1000

20

35

50

80

Eco-mode

40W

2.5A

Compatible Control Technologies

4 5

3.0A

SENERGYDimensions

L=RL+39

23

4

RL 16

4

33

BF=RL+8

11.1 0-0.1

φ18

φ15

φ12

φ50.

0

JST

11.1 0-0.1

φ12

Cable length: 600 mmcolor : black

±1

Plain straight

L=RL+39

23

4

RL 16

4

33

BF=RL+8

11.1 0-0.1

φ18

φ15

φ12

φ50.

0

JST

11.1 0-0.1

φ12

R5

φ39.

5

R5

φ39.

5

Standard=51Standard=32


±1

(Min=22) (Min=45)

Round Groove

Micro V-Pulley

L=RL+60

23

4

RL

33

BF=RL+29

11.1 0-0.1

φ18

φ15

φ12

φ50.

0

JST

11.1 0-0.1

φ12

1220 5

4.87.6

37°

5.6

φ32

φ42


±1

V-Pulley

Sprocket

L=RL+88

23

4

RL

33

BF=RL+57


11.1 0-0.1

φ15

φ12

φ48.

6

JST

φ46.

7 φ15

53

18 23 12

12

φ28

φ37

11.1 0-0.1

φ12

RS40-10T(P.D.41.1)±1

L=RL+66

23

4

RL

33

BF=RL+35

11.1 0-0.1

φ18

φ15

φ12

φ 50

.0

JST

11.1 0-0.1

φ12

3.8 8.5

2.3

427

40°

φ43

φ39.

6

12


±1

76

SENERGYPart numbers example

Abbr. ofPULSE ROLLER

Spec.

DC24V

Roller Diameter Roller length Speed code Customspec.

Abbr. ofSENERGY

Tube material& Rubber laggingoption

Interlockingoption

P R - A D - 5 0 - 5 0 0 - 4 5 Z S G AStandard accessory

(Cable side)

PR-D-30H-PU-N(Point-up)

Optional accessory

(Non-Cable side)

MR-DC-30P(Point-up)

* Note 　Tightening torque (M6) : 8 - 10 N-m　Tightening torque (M5) : 2.3 - 3.5 N-m

46

34

60

945

11.1

27

22

14.7

13.2

3.2

2×φ5.3

17

Hexagon nut with flange (M6)

Slide block

Base plate

Base block

Hexagon nut (M5)

Upset bolt (Hexagon, M5×14)

Hexagon nut (M5)


45

34

4560

3.2

2×φ5.3

∅12.2

6

Base Plate

11.1

* Note 　Tightening torque (M5) : 2.3 - 3.5 N-m

* Note 　Tightening torque (M6) : 8 - 10 N-m　Tightening torque (M5) : 2.3 - 3.5 N-m

46

36

45

930

11.1

27

22

14.7

13.2

3.2

2×φ5.317

Hexagon nuts (M5)

Hexagon nuts with flange(M6)


* Flat-up option is available too. For more details, please contact us.

PR-D-30H-PU-N-ST(Point-up)

Bracket

8 9

① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩

② Spec.

A --- Standard B --- Built-in brake

W --- Wash-down rated (IP-66) Z --- Freezer spec. (-30℃)

④ Roller Diameter　

48 ---φ48.6 50 ---φ50.0

57 ---φ57.0 60 ---φ60.5

⑤ Roller length

Dimension RL（Unit: mm）*Available for every 1 mm unit

⑥ Speed code

Selection of speed range *See Characteristics data table for available speed codes.

⑦ Tube material & Rubber lagging option

Z --- Steel, Zinc plating, No lagging *Z is standard for Dia. 48.6 and 50.　

A --- Steel, Unichrome plating, No lagging *A is standard for Wash-down rated and Dia. 57 & 60.5.

J --- Stainless tube

B --- 3 mm Black rubber　

W --- 3 mm Urethane　　

⑨ Interlocking option

A --- Plain straight, No interlocking　

B --- V pulley　

G --- Round groove　

H --- Micro V-pulley (Poly vee)　

D --- Dual sprockets

⑩ Custom spec.

A --- Standard　　　

Y --- Special

SENERGYCharacteristics dataRoller Dia: 50.0 mm

Rated(max)

Rated(max)

15

20

25

35

45

60

75

95

125

175

215

2.97

2.17

1.78

1.20

0.99

0.72

0.59

0.44

0.33

0.24

0.19

16.39

12.00

9.83

6.66

5.46

4.00

3.27

2.48

1.82

1.33

1.09

118.8

86.9

71.2

48.3

39.6

28.9

23.7

17.9

13.2

9.6

7.9

655.7

480.0

393.4

266.6

218.5

160.0

131.1

99.3

72.8

53.3

43.7

5.40

3.95

3.24

2.19

1.80

1.31

1.08

0.81

0.60

0.43

0.36

21.37

15.64

12.82

8.69

7.12

5.21

4.27

3.23

2.37

1.73

1.42

216.0

158.1

129.6

87.8

72.0

52.7

43.2

32.7

24.0

17.5

14.4

855.0

625.8

513.0

347.7

285.0

208.6

171.0

129.5

95.0

69.5

57.0

3.5 5.02.5 3.0

2.0

2.7

3.4

4.9

6.0

8.2

10.1

13.3

18.1

24.7

30.2

～

～

～

～

～

～

～

～

～

～

～

20.3

27.7

33.8

49.9

60.8

83.1

101.4

133.8

182.5

249.3

304.1

2.0

2.7

3.4

4.9

6.0

8.2

10.1

13.3

18.1

24.7

30.2

～

～

～

～

～

～

～

～

～

～

～

14.7

20.0

24.4

36.1

44.0

60.1

73.3

96.8

131.9

180.3

219.9

Speed

CodeGearbox

Speed

ECO-mode

Torque(N-m)

(m/min)Rated Starting

Current（A）

Starting

Tangential force(N)

Rated Starting

Speed

BOOST-mode

Torque(N-m)

(m/min)Rated Starting

Current（A）

Starting

Tangential force(N)

Rated Starting

3 stage

2 stage

1 stage

Characteristics chart

ECO-mode

0.0

0.5

1.0

1.5

2.0

2.5

3.0

0%

20%

40%

60%

80%

100%

120%

0% 33% 67% 100% 133% 167% 200% 233% 267% 300%

Cur

rent

on

boar

d (A

)

Spe

ed(%

)

10% speed

30% speed

50% speed

75% speed

100% speed

Rated range

BOOST-Mode

35% speed

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

0%

20%

40%

60%

80%

100%

120%

0% 20% 40% 60% 80% 100% 120% 140% 160% 180% 200% 220%

Cur

rent

on

boar

d (A

)

Spe

ed (

%)

15% speed

77% speed

100% speed

55% speed

Rated range

Load Factor (%) - Eco-mode Load Factor (%) - Boost-mode

Please contact us for the characteristics data for other than Dia. 50 models.

10 11

SENERGY

13

Optional spec.

Wash-down rated-IP rating: IP-66

-Material: All stainless made (Tube: SUS304, Side plate and shaft: SUS303)


-Min. roller length: Refer to the “Available minimum roller length” table below.



Spec.W for Wash-down

P R - W D - 5 0 - 5 0 0 - 4 5 A S A A

Part numbers example

Tube material & Rubber lagging optionA is standard for Wash-down rated.

Optional spec.

Built-in Brake-Brake: Electromagnetic brake


-Min. roller length: Refer to the “Available minimum roller length” table below.



*Controls are not Wash-down rated.

*1 Only EZ-24HTB and EZ-24HTBS are capable for brake control in EZ-24 series.


Spec.B for Built-in Brake

P R - B D - 5 0 - 5 0 0 - 4 5 Z S A A


Holding torque

Speed code 15

11.2

20

8.2

25

6.7

35

4.5

45

3.7

60

2.7

75

2.2

95

1.7

125

1.2

175

0.9

215

0.7

Holding torque

Unit: N-m


*1




48.6 / 50.0

57.0 / 60.5

V-pulley

Interlocking option

15, 20, 25

35, 45, 60, 75

95, 125, 175, 215

15, 20, 25

35, 45, 60, 75

95, 125, 175, 215

Plain straight

389

366

342

380

356

333

Sprocket

390

367

343

367

344

320

390

367

343

367

344

320

383

360

336

360

337

313

MicroV-pulley

RoundGroove

421

397

374

395

371

348

Unit: mm




48.6 / 50.0

57.0 / 60.5

V-pulley

Interlocking option

15, 20, 25

35, 45, 60, 75

95, 125, 175, 215

15, 20, 25

35, 45, 60, 75

95, 125, 175, 215

Plain straight

360

332

309

347

320

296

Sprocket

359

332

309

349

322

298

351

324

301

341

314

290

344

317

294

341

314

290

MicroV-pulley

RoundGroove

381

354

330

347

320

296

Unit: mm

12

SENERGY

14 15

Optional spec.

Freezer rated-Applicable Temp: From 0ºC to -30ºC (No condensation)

-Tube material: Mild steel, zinc plating / Stainless steel (SUS304)

-Side plate material: Aluminium


-Min. roller length: Same as standard model



Spec.Z for Freezer rated.

P R - Z D - 5 0 - 5 0 0 - 4 5 Z S A A



*1 Only ConveyLinxHTF is capable for freezer application in ConveyLinx series.

*1

PGD -Pulse Geared Dr ive-

Product information

General information -Mounting: M5 x 7 mm

-Shaft diameter: 16 mm

-Key: 5 x 5 x 25 mm


Dimensions (Metric)


25 5

5

KEY　5x5x25mm2-stage 93.5 mm

3-stage 116.9 mm

“L” dimension

1716

Unit: kg

Weight tableGear box Reduction ratio

67, 45, 33, 27

18, 15, 11, 9

1.5

1.2

Weight

3 stage

2 stage

67

45

33

27

18

15

11

9

4.4

2.97

2.17

1.78

1.20

0.99

0.72

0.59

24.4

16.39

12.00

9.83

6.66

5.46

4.00

3.27

8.5

12.8

17.4

21.3

31.4

38.4

52.4

64.0

～

～

～

～

～

～

～

～

86.7

129.0

176.3

215.1

317.3

387.2

528.9

645.3

Reduction

ratioGearbox Speed

ECO-mode

Torque(N- m)

(rpm)Rated Starting

Current（A）

Starting

BOOST-mode

Rated(max)

8.03

5.40

3.95

3.24

2.19

1.80

1.31

1.08

31.81

21.37

15.64

12.82

8.69

7.12

5.21

4.27

SpeedTorque(N-m)

(rpm)Rated

Current（A）

StartingRated(max)Starting

8.5

12.8

17.4

21.3

31.4

38.4

52.4

64.0

～

～

～

～

～

～

～

～

62.7

93.3

127.5

155.5

229.5

280.0

382.5

466.6

2.5

3stage

2stage

3.0 3.5 5.0

Characteristics data

Technical data

Voltage

Nominal output

Rated current

Starting current

Ambient temperature

Ambient humidity

DC24V

-10 ～ 40ºC (No condensation)

10～ 90% RH (No condensation)

Boost-mode

50W

3.5A

5.0A

Eco-mode

40W

2.5A

3.0A

M6P1.0Depth10

20

“L”90.5

φ44

L + 98.2

27

Name plate

7.7

L + 126.2

16

φ42

JST

48

48

φ58

4×M5P0. 　Dept 7

Cable length 600 mm（black

10

0.5

28

2 26

φ20

φ16

25

5

16 17

P G D 0 2 4 - S E 1 - 1 8 A A A

PGD -Pulse Geared Dr ive-

19


Identification of Pulse Geared Drive

Output shaft finish

Reduction ratio

Customspec.

Spec.

② Reduction ratio

Selection of gear ratio *See Characteristics data table for available gear ratios.

③ Spec.　

A --- Standard

④ Output shaft finish

A --- Standard key-way shaft (No attachment)

⑤ Custom spec.

A --- Standard Y --- Others

18

① ② ③ ④ ⑤

Pal let Handl ingProduct information

General information -Tube material: Mild steel, zinc plating / Stainless steel (SUS304)

-Roller diameter: 60.5, 76.3 (mm)

-Min. tube length: 350 mm

-Max. tube length: 1500 mm


Technical dataVoltage

Nominal output

Rated current

Starting current

Ambient temperature

Ambient humidity

DC24V

50W

3.3A

7.0A (With EZ-24HTB card)　　

-10～40˚C

10～90% RH (No condensation)

Weight table

Diameter (mm)

76.3

60.5

Roller length (mm)

500

5.7

7.0

600

6.2

7.6

700

6.6

8.1

800

7.1

8.7

900

7.5

9.2

1000

7.9

9.8

1100

8.4

10.4

1200

8.8

10.9

1300

9.3

11.5

1400

9.7

12.0

1500

10.2

12.6

*Weight varies are for plain straight roller type. Unit: kg


*2*1

*1 *2 Use high torque version of respective cards, EZ-24HTB or ConveyLinxHTF for pallet handling application.

Static load capacity

Diameter (mm)Roller length (mm)

500

400

650

600

350

530

700

300

470

800

250

400

900

200

350

1000

150

300

1100

120

230

1200

80

180

1300

60

140

1400

50

100

1500

40

8076.3

60.5

*Unit: kg

Wall thicknessDiameter

Thickness

60.5

3.25

Unit: mm

76.3

3.15

2120

Pal let Handl ingDimensions

Straight

Dia 60.5

Dia 76.3

Sprocket

Dia 60.5

Dia 76.3

JST

Cable length: 300mmcolor:black

M20P1.5

RL 16

5

3

BF=RL+21

L=RL+59

φ60.5

17.3 17.3

φ20

φ25

3

21443

φ25

JST

Cable length: 200mmcolor:black M20P1.5

RL91

2

16

5

3

BF=RL+68

L=RL+107

φ60.5

17.3 17.3

φ20

φ25

3

18252028

8.7#50-13T(P.Dφ66.34)

φ74

φ48

JST

Cable length: 300mmcolor:black

M20P1.5

RL 16

5

3

BF=RL+21

L=RL+59

φ76.3

17.3 17.3

φ20

φ25

3

21443

φ25

JST

Cable length: 200mmcolor:black M20P1.5

RL91

2

16

5

3

BF=RL+68

L=RL+107

φ76.3

17.3 17.3

φ20

φ25

3

18252028

8.7 #50-13T(P.Dφ66.34)

φ74

φ48

Installation caution of Pallet Handling

*Tighten the both inside and outside nut with a spanner at the torque of between 75 - 80 N-m

WarningTightening only one nut cannot fix the shaft properly.Loosened shaft may spin in the frame hole and which causes the cable to be broken off.

22 23

Pal let Handl ing

2524

Characteristics dataRoller Dia: 60.5

SpeedCode

8

10

15

20

25

～

～

～

～

～

8.1

11.1

15.1

22.5

27.5

Gearbox

7.03.3

Starting

359.9

263.4

192.8

129.5

106.2

1950.9

1428.1

1045.3

702.3

575.7

Rated Starting

Tangential force (N)

10.88

7.97

5.83

3.91

3.21

59.01

43.20

31.62

21.24

17.41

Rated Starting

Torque (N-m)　　　　 Current (A)

2.5

3.4

4.7

6.9

8.4

Rated(max)

Speed(m/min)

Reinforced

3 stage

Roller Dia: 76.3

SpeedCode

8

10

15

20

25

～

～

～

～

～

10.2

14.0

19.1

28.4

34.6

Gearbox

7.03.3

Starting

285.4

208.9

152.9

102.7

84.2

1546.9

1132.3

828.9

556.9

456.4

Rated Starting

Tangential force (N)

10.88

7.97

5.83

3.91

3.21

59.01

43.20

31.62

21.24

17.41

Rated Starting

Torque (N-m) Current (A)

3.1

4.3

5.9

8.7

10.7

Rated(max)

Speed(m/min)

Reinforced

3 stage

*Control: EZ-24HTB or ConveyLinxHTF

*Control: EZ-24HTB or ConveyLinxHTF


Abbr. ofPULSE ROLLER

Spec.

DC24V

Roller Diameter Roller length Speed code Customspec.

Abbr. ofHigh torque

Tube material& Rubber laggingoption

Interlockingoption

P R - P D - 6 0 - 5 0 0 - 1 5 A H A A① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩

② Spec.

P --- Pallet Handling M --- Pallet Handling + Wash down rated (IP-66)

④ Roller Diameter　

60 --- φ60.5 76 --- φ76.3

⑤ Roller length

Dimension RL（Unit: mm）*Available for every 1 mm unit

⑥ Speed code

Selection of speed range *See Characteristics data table for available speed codes.

⑦ Tube material & Rubber lagging option

A --- Standard, Unpolished steel, Plated

J --- Stainless tube

B --- 3 mm Black rubber　

W --- 3 mm Urethane　　

⑨ Interlocking option

A --- Plain straight, No interlocking　

D --- Dual sprockets

⑩ Custom spec.

A --- Standard　　　

Y --- Special

Small & Simple Control Card

Control

Features - “E-Qube-P” for PNP I/O, “E-Qube-N” for NPN I/O - Eco mode only- LED Error Indicator- 32 fixed speed setting with DIP Switches- 3 stage speed selection via signal input- Bi-directional operation- Braking: Dynamic brake only- PI regulator (stable speed control) - 16 stage Accel / Decel timer for 0 - 2.5 sec with DIP Switches


Voltage range

Rated current

Starting current

Fuse

DC24V

18 - 28V

2.5A

3.0A

Present

Applicable environment

DIP Switch Speed and Acceleration / Deceleration timer Setting

Wiring

Speed setting via signal input

Operating ambient temp

Operating ambient humidity

Storage ambient temp

Storage ambient humidity

Vibration

-10 ~ 80ºC

10 ~ 90% RH (Non condensation)

-10 ~ 75ºC


2G or less

10

92 100 2.5 4.0 106.5

36

2-φ5

44

2 21

44.

5

Dimensions and parts

+24V0V Error out

Run ARun BReverse

PNP

+24V0V Error out

Run ARun BReverseCommon

NPN

E-QUBE-P

E-QUBE-N

No.

1

2

3

4

5

6

7

8

9

10

32 fixed stages available with DIP switch combinations

ON = CCW, OFF = CW

Description

Speed setting

16 fixed timer (0 ~ 2.5 sec) available with DIP switch combinations

Direction of rotation

Acceleration / Deceleration

timer setting

Function

Run A

Run A + B

Run B

100% of set speed by DIP switch



*Above setting is for illustrative only

DC24V power terminal

JST Motor Roller port

I/O terminal

DIP Switch

2726

Control

Multi-functional controller 4

3.4

53

122 130 10.5 10.5 151

2-R2.5

3 26

Features 　- 2 different SENERGY modes, Eco and Boost available- LED Error Indicator- 31fixed speed setting with DIP Switch (High/ Low) and Rotary switch (16 stages)- 0 - 10V analog input for speed setting- Bi-directional operation- Selectable braking method -Dynamic brake, Free spin (Non braking), Servo Lock brake- PI regulator (stable speed control) *Select on DIP Switch 3 for Enable or Disable - 16 stage Accel / Decel timer setting for 0 - 2.5 sec- NPN / PNP input applicable- NPN / PNP Error output available (Select on DIP Switch No. 4) *- Built-in brake control available with EZ-24HTB*Error output for EZ-24HTB is factory configured to be PNP. Please refer to the user’s manual for more details.


Voltage range

Rated current

Starting current

Fuse

DC24V

18 - 28V

2.5A (Eco), 3.5A (Boost)

3.0A (Eco), 5.0A (Boost)

Present


DIP Switch Setting

Rotary Switch setting

Wiring





Vibration

0 - 40ºC

10 - 90% RH (Non condensation)

-10 - 75ºC


2G or less

Error Output

Sensor OutputSpeed Output

ReverseRun

0 - 10V Analog Input for Speed setting

COM

Sensor

0V24V

0V

24VSensor Input

PULSE ROLLER

RSW 1

Speed setting (16 stages)

0～9 A～F

RSW 2

Accel timer setting (16 stages for 0 - 2.5 sec)

0～9 A～F

RSW 3

Decel timer setting (16 stages for 0 - 2.5 sec)

0～9 A～F

*NPN input

*Above positions are reference only

Dimensions (Metric)

CN2(Power supply)

CN3(I/O Signals)

CN4(Sensor)

CN1(Motor)

28 29

No.

1

2

3

4

5

10

9

8

7

6

Direction of Rotation

Speed Range Selection

PI Regulator

Error output type

Auto/Manual Error Reset

Motor Selection *1

Electrical Brake Method

Selection

CCW

Low range

Disable

PNP

Automatic ResetMotor

Built-in Brake *2

SENERGY Eco

SENERGY Boost

CW

High range

Enable

NPN

Manual Reset

Function OFF ON

SW 6

OFF

ON

ON

SW 7

ON

OFF

ON

Brake Method

Dynamic brake

Free spin

Servo Lock 1

Servo Lock 2

SW 9

OFF

ON

OFF

ON

SW 10

OFF

OFF

ON

ON

SW 8

ON

OFF

OFF

*1 Above Motor Selection setting is applicable for EZ-24 Card only. Please refer to the user's manual for EZ-24 HTB setting. *2 Built-in brake type can be controlled by EZ-24HTB only.

Control

Built-in ZPA (Zero Pressure Accumulation) Controller

Features - Eco mode available

- 2 zone control

- ZPA (Zero Pressure Accumulation) mode: Singulation and Train

- No configuration required to run simple linear ZPA conveyor system

- IQ-Tool Software for parameter changes such as speed, accel / decel timer, direction and/or ZPA mode

- Motor error detection

- Jam error detection

1. Selected node number

2. Qty of modules found

3. Data for selected module

4. Upstream and Downstream zone selection

5. Motor rotational direction

6. ZPA mode (Singulation / Train)

7. Sensor Dark / Light operated selection

8. Accumulate last zone

9. Test MDR

10. Speed setting

11. Acceleration timer setting

12. Deceleration timer setting

13. Set All (Set all zone’s parameters at once)

Technical dataVoltage range

Rated current

Starting current

Fuse

24V ± 10%

5.2A (Two Motors)

6.0A (Two Motors)

Present


Parameter setting

IQ Tool Software





Vibration

0 ~ 40ºC


-40 ~ 75ºC


2G or less

142

76

25

13

Upstream RJ-12 sensor port

Upstream RJ-45 communication port

Downstream RJ-45 communication port

Upstream JST Motor Roller portDownstream JST Motor Roller port

DC24V power terminal

Downstream RJ-12 sensor port

Flow direction

30 31

Dimensions (Metric)

①①

②②

③③

④④

⑤⑤ ⑥⑥ ⑦⑦ ⑧⑧

⑩⑩

⑨⑨

⑪⑪ ⑫⑫

32 　 33

Control

Built-in ZPA (Zero Pressure Accumulation) Controller

Applicable environmentOperating ambient temp




Vibration

0 - 40°C


-10 - 75°C


2G or less

IQ-Map I/O & Speed control Hardware

92

90

30

48

5 82 5

Dimensions (Metric) (DIN rail mount option) *1

*1 There is also Flat mount option available. Please contact us for more details.RJ-45 Communication port

RJ-12 Sensor port

Features - 4 Digital I/O (Input for Local zone accumulate, change of sensor polarity, Wake up and Lane full function, Output for Sensor status,

Motor and Jam error status)

- Global speed adjustment

- Sensor connector for Wake up and Lane full function

- Communication via standard Ethernet cable

Control

Networked, Built-in ZPA (Zero Pressure Accumulation) Controller

Main screen

1. Network IP – The Subnet of the particular ConveyLinx network to be connected.

2. Node No. – A range of Nodes in which to be connected.

3. Upstream Zone / Downstream Zone – Selection of ZPA mode, GAP timer and T-bone accept timer settings, etc.

4. Left / Right MDR (Motor Roller) -Selections for changing Motor Roller type, braking method, Accel/Decel timer setting, etc as well as showing values of the current Module's status.

5. Error – Error indicators of Sensor connection, Motor connection, Over current, Overload, etc.

Advanced dialog

* Press F2 key to invoke the Advanced Dialog.

1. Setting of Look Ahead feature, JAM timer, Run After timer, etc.

2. Upgrade - Upgrade of firmware version

3. Special Service - Reset operating time, Clear Motor-short circuit error

4. Control Ports - Control ports' configuration

5. Flex Zone - Flex Zone feature setting

6. Sensors - Sensor ports' configuration

*ConveyLinx provides further more functions, please visit www.pulseroller.com for more details


Voltage range

Rated current

Starting current

Fuse

DC24V

18 - 28V

5.2A (Eco), 7.2A (Boost) *Two Motors

6.0A (Eco), 10.0A (Boost) *Two Motors

Present


EasyRoll Configuration Software





Vibration

0 - 40ºC


-10 - 75ºC


2G or less

34 35

Features - Ethernet I/P, Modbus/TCP, PROFINET Connectivity

- Baud rate: 10Mbps / 100Mbps

- 2 Zones control (Up to 4 sensors and 2 motors connections)

- Both NPN/PNP photo-eye sensor applicable

- One push button Auto-Configuration

- ZPA (Zero Pressure Accumulation) logic; Singulation, Train and Gap Train

- EasyRoll Software for changing default configuration and customizing functionality of each module

- Motor error detection (Overload, Over-current, motor not connected)

- Jam error detection (Sensor Jam, Arrival Jam)

- Mechanical brake control

Dimensions (Metric)

8 8 148

10 84

2

66.

4

2.3

8

6.7

9

0.7

29.8 5.1 34.8

25.3

① ②③ ④ ⑤ ⑥① ②③ ④ ⑤ ⑥

①②

③

④ ④⑤ ⑤

① ②③ ④ ⑤ ⑥① ②③ ④ ⑤ ⑥

①②

③

④ ④⑤ ⑤

Calculat ion of Motor Rol ler capabi l i ty

Coefficient of friction

Material

μ

Wood

0.02～0.05

Steel

0.01～0.02

Cardboard

0.05～0.1

Plastic

0.02～0.04

Rubber

0.1

SENERGY – Eco mode, Micro-V pulley type

SENERGY – Boost mode, Micro-V pulley type

This is very important factor when selecting a model for applications.

As the table below shows that the capability (Tangential force) of PULSE ROLLER is lost when interlocking with idler rollers.

---Example---

Weight of the product --- 50 kg

Since its tangential force exceeds the required tangential force (274.3 > 49), the selected model is considered to be capable to

handle 50 kg cardboard.

*Note: please include adequate value of safety factor for the actual calculation of required tangential force. The required tangential

force varies depending on various conditions.

Power loss when interlocking with idler rollersRequired tangential force

F = Required tangential force

m = Mass (kg)

g = Gravitational acceleration 9.8 m/s2

μ = Coefficient of friction

00

0

10

20

30

40

50

60

70

80

90

100

10

20

30

40

50

60

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Rat

ed ta

ngen

tial f

orce

(N)

Rat

ed ta

ngen

tial f

orce

(N)

Number of interlocked idler rollers

Number of interlocked idler rollers

36 37

Speed code 125M

Speed code 60M

Speed code 30M

Speed code 125M

Speed code 60M

Speed code 30M

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