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Films training Packaging film production Production techniques

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  • Films training

    Packaging film production

    Production techniques

  • 0365e

    Production technologies for multi layer films

    Extrusions-coating

    Extrusions-Laminating(sandwiching)

    Solventlaminating

    Solvent lesslaminating

    Blown film-co-/extrusion

    Flat film-co-/extrusion

    Production-technologies

    Production techniques

  • 0001e

    Extruder

    Screw

    HopperMotor

    Heater

    Production techniques

  • 0066e

    1) drive2) feed bush3) extruder4) adapter5) raw material6) die7) air ring8) sizing basket9) thickness measurement10) roller11) width measurement12) web centering13) corona treating unit14) winder15) control unit

    Blow-up films productionProduction techniques

  • Blow-up films productionProduction techniques

  • 0004e

    5 - layer die (Blow film)Production techniques

  • Cooling and BubbleProduction techniques

  • Tube guiding system and thickness controlProduction techniques

  • cutter and corona treating unitProduction techniques

  • Winder

    Production techniques

  • 0065e

    Cast-film production

    1) extruder2) adapter3) raw material supply4) feed block

    5) die6) cast roller7) thickness measure8) corona pre-treatment

    9) oscillator10) edge trim removal11) edge trim re-feed12) winder

    Production techniques

  • 0005e

    1. distribution plug

    2. extruder entry

    3. adjusting fin4. distribution pin

    5. slot die

    6. automatic stretch pin

    Coextrusion - Feedblock

    Production techniques

  • feed-block, die, air knife

    Production techniques

  • slot die

    Production techniques

  • Casting roller and winderProduction techniques

  • A-PET film production

    calanderrolls

    slot die

    +++

  • 0007e

    Cast/Substrate film(Multilayer)

    Multi layer film

    (Co-)Extrusions-Die

    Primer

    Extrusions Coating

    (FK 9, BM 6)

    Production techniques

  • 0008e

    Sealing layer

    Multi layer film

    (Co-)Extrusions-Die

    Primer

    Extrusions-laminating (Sandwiching)Cast/Substrate film

    (Multilayer)FK 9

    Production techniques

  • 0006e

    cast-film/substrate layer

    sealing layer

    multi layer film

    adhesivesolvent or solventless

    solvent and solventless adhesive - lamination

    Production techniques

  • 0010d

    PA

    PE

    AdhesiveAdhesive

    PAEVOH

    PA

    PAEVOH

    PAPA

    PEPE

    PE (I) ready blown film

    Sandwich PE

    EVOHPA

    PA

    PE

    PE

    PE

    HV

    HV

    extrusion-coatinge.g..C`therm 80 B

    solvent andsolventless laminatinge.g.C`therm 80C`therm K, S

    cast-co-extrusionandsolvent freelaminatinge.g..C`therm XX

    cast-co-extrusionandsandwich-coatinge.g.C`therm MD C`therm MP

    blown-co-extrusionall C`thermTC-films

    multi layer filmsvarious production processes

    Production techniques

  • BOPP-production (biaxially oriented PP)

  • Automatic thickness control

    WalothenProduction of biaxially oriented

    polypropylene film

    Extrusion

    1 mm

    40 m/min

    260 C 60 C

    Film thickness

    Film speed

    Film temperature

    Core Layer

    Sealing Layer

    heating stretching temperingchilling

    135 C

    200 m

    MD orientation

    Sealing Layer

    Scrap regranulation

    PP resinand regrid

    Regrind silo

    PP resin silo

    chips

    Shredder

    heating stretching tempering cooling

    40 C

    20 m

    TD orientation

    155 C 162 C

    Randbeschnitt

    200 m/min

    25 C

    Wind-up

    In-lineedge-trim recycling

    Corona treatmentThicknessgauging

    Scrap regranulation

    0264e

    biaxial orientation of Polypropylene filmsProduction techniques

  • machine directionstretching 5:1 (MD)cast film

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    Production techniques

    biaxial orientation of Polypropylene films

  • Multitray Systemtray size

    137 mm x 187mm in depth of 37mm (contents 0,7 l)50mm (contents 0,9 l)63mm (contents 1,0 l)83mm (contents 1,4 l)

    178 mm x 227 mm in depth of50mm (contents 1,5 l)60mm (contents 1,8 l)90mm (contents 2,6 l)

    with and without soaker padwith and without EVOH gas barrier

  • Multitray System

    Saoker pad

    White, with Superabsorber, in a double-layer PE-film

    MP 2500 = 2,5 l/m

    MP 3500 = 3,5 l/m

    MP 4000 = 4,0 l/m

    Other soaker pads upon request.