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Page 1: ProERP Shipbuilding Process Shipbuilding ProcessproERP

proERP proERP Shipbuilding Shipbuilding ProcessProcess

proERP proERP Shipbuilding Shipbuilding ProcessProcess

Page 2: ProERP Shipbuilding Process Shipbuilding ProcessproERP

ContentsContentsContentsContents

IICompany ProfileCompany Profile

IIIIproERP IntroductionproERP Introduction

IIIIIIShipbuilding ProcessShipbuilding Process

IVIVproERP to ShipbuildingproERP to Shipbuilding

VVQ & AQ & A

Page 3: ProERP Shipbuilding Process Shipbuilding ProcessproERP

II Company ProfileCompany Profile

Organization StructureOrganization Structure11

International AllianceInternational Alliance22

Our CustomersOur Customers33

AdvantageAdvantage44

HistoryHistory55

Page 4: ProERP Shipbuilding Process Shipbuilding ProcessproERP

Company structureCompany structure

CEO

Planning Consulting

(Strategies,Visioning,Planning)

(Technology, Venture management)

CustomerSupport

Development

HumanResources

Consulting Education & Training

Finance Sales &Marketing

Operation

Development A

Development B

DevelopmentC

Sales &Marketing A

Sales &Marketing C

Sales &Marketing B

Page 5: ProERP Shipbuilding Process Shipbuilding ProcessproERP

CAD&SOFT Co., LTD.CAD&SOFT Co., LTD.

JapanJapan

NTTDataNTTData

SRASRA

MISMIS

ChinaChina

Liaohe DigitalLiaohe Digital

Liaoning Liaoning NEWHELPNEWHELP

IndiaIndia

E-TechE-Tech

PhilippinesPhilippines

APTechAPTech

CanadaCanada

SCSC

SpainSpain

JP VALJP VAL

VietnamVietnam

VinashingVinashing

TinymoduleTinymodule

International AlliancesInternational AlliancesInternational AlliancesInternational Alliances

Page 6: ProERP Shipbuilding Process Shipbuilding ProcessproERP

Our customersOur customersOur customersOur customers

Our Customer

Some of our more recognized customers include:Some of our more recognized customers include:

Page 7: ProERP Shipbuilding Process Shipbuilding ProcessproERP

AdvantagesAdvantages

Korea

ADVANTAGES OF THE ALLIANCE WITH CAD & SOFT

Cad & Soft/JP ValPossibility to access to the

design tool Ship Constructor with special price

Indirect support from Korea government trough Cad & Soft for alliances in future projects.

A TFT in country of origin and Korea. If necessary support of consultants from Spain, China or Japan experts in the ship industry.

Opportunity to access to future IT products developed in Korea for the relevant industry

Cad & Soft/JP Val

Know how the ship industry.Experience in projects with

main vendors of big ship yards in Korea.

Projects with Hyndai Heavy Industry

(Sub vendor: Lee young Shinhan hochang).

Benchmark with Korea/China and Vietnam.

Personalized support with consultants of Cad & Soft and partners in Asia and other regions

Page 8: ProERP Shipbuilding Process Shipbuilding ProcessproERP

Certificates and recognitions Certificates and recognitions

Small & Medium Business

Administration

Military Manpower

Administration

DNV

Small & Medium Business

Administration

Microsoft

Microsoft

Small & Medium Business

Administration

Organization

Certified as Venture Business

(Registration No.99123471-387)

Designated as Industrial Military Manpower Company in 2001

Norway DNV ISO-9001 a note of Authentication Acquisition

Selection of Business Support of ERP Consulting

In Small & Medium Enterprises

Contract of Microsoft Certified Partner

Contract of proERP vs MS-SQL Runtime

Selection of Support Company in 10 thousands IT Business

(High Class ERP, Basic ERP)

1999.12.15

2000.12.07

2001.01.05

04.02

04.10

04.15

04.28

contentsDate

Page 9: ProERP Shipbuilding Process Shipbuilding ProcessproERP

DateDate OrganizationOrganization contentscontents

2001.10.232001.10.23

10.2310.23

12.1712.17

12.2112.21

2002.05.132002.05.13

05.3105.31

2003.11.102003.11.10

12.2412.24

2004.04.252004.04.25

Korea Industrial ComplexKorea Industrial Complex

CorporationCorporation

Small & Medium Business Small & Medium Business

AdministrationAdministration

Ministry of Information & Ministry of Information &

CommunicationCommunication

Ministry of Commerce, Industry Ministry of Commerce, Industry

and Energyand Energy

Korea Information Management Korea Information Management Institution for Small & Medium Institution for Small & Medium

EnterprisesEnterprises

INTERNATIONAL QUALITY INTERNATIONAL QUALITY SYSTEM PTY. LTD.SYSTEM PTY. LTD.

Busan Business Support CenterBusan Business Support Center

Daily Economy NewspaperDaily Economy Newspaper

Selection of Solution Company in Intelligence SupportSelection of Solution Company in Intelligence Support

Selection of ERP Consulting Support Company Selection of ERP Consulting Support Company

in Small & Medium Enterprisesin Small & Medium Enterprises

Selection of Perspective Minor Enterprises (2002~2004) Selection of Perspective Minor Enterprises (2002~2004)

Selection of 1Selection of 1stst Template Developer (Shipbuilder Section) Template Developer (Shipbuilder Section)

Selection of Intelligence Consulting Business in Local Small Selection of Intelligence Consulting Business in Local Small

& Medium Enterprises (Busna.Ulsna IT Consulting Group)& Medium Enterprises (Busna.Ulsna IT Consulting Group)

Selection of Production Intelligence in Small & Medium Selection of Production Intelligence in Small & Medium EnterprisesEnterprises

ISO 9001:2000 / KS A 9001:2001ISO 9001:2000 / KS A 9001:2001

Recommended Excellent 2003 S/W : proERPRecommended Excellent 2003 S/W : proERP

Awarded “Venture Administration Gold”Awarded “Venture Administration Gold”

Certificates and Certificates and recognitions recognitions

Certificates and Certificates and recognitions recognitions

Page 10: ProERP Shipbuilding Process Shipbuilding ProcessproERP

DateDate OrganizationOrganization contentscontents

2004. 042004. 04

2005.022005.02

20052005

2006.062006.06

2006.092006.09

2006.092006.09

2006.122006.12

2007. 012007. 01

2007.012007.01

2007.022007.02

2007.042007.04

Small & Medium Business

Small & Medium Business

(Busan & Ulsan)

TOC Solution

IT Venture Growth Support

Technology Development

BORIM

DONG-NAM

ATEC

NEDTEC

ShipConstructor

ASPROVA

MITEC

Manufacture Company IT Research Manufacture Company IT Research

““Development of Mita Middleware System”Development of Mita Middleware System”

Development of data mining Module for ERP systemDevelopment of data mining Module for ERP system

Development of TOCDevelopment of TOC

Oversea Marketing of proERPOversea Marketing of proERP

Interface Development of proERP & ShipconstructorInterface Development of proERP & Shipconstructor

Consulting in BORIM CompanyConsulting in BORIM Company

proERP Consulting in Dong-Nam ENG proERP Consulting in Dong-Nam ENG

proERP Consulting in ATECproERP Consulting in ATEC

proERP Consulting in NEDTECproERP Consulting in NEDTEC

Agreement of ShipConstructor Agreement of ShipConstructor

Agreement of ASPROVAAgreement of ASPROVA

proERP Consulting in MITECproERP Consulting in MITEC

Certificates and Certificates and recognitions recognitions

Certificates and Certificates and recognitions recognitions

Page 11: ProERP Shipbuilding Process Shipbuilding ProcessproERP

Function ChartFunction Chart11

ProERP ConceptProERP Concept22

Application IndustriesApplication Industries33

BenefitsBenefits44

IIIIproERP IntroductionproERP Introduction

ImplementationImplementation55

Page 12: ProERP Shipbuilding Process Shipbuilding ProcessproERP

Function chartFunction chartFunction chartFunction chart

FunctionsFunctions

Standard dataStandard data Basic data management, integrated code management, standard BOM management, Basic data management, integrated code management, standard BOM management,

standard process management, process system management, design event standard process management, process system management, design event

managementmanagement

Sale and distributionSale and distribution Order processing management, estimate management, customer management, sale& Order processing management, estimate management, customer management, sale&

bill collecting management, supply management, sale and distribution status bill collecting management, supply management, sale and distribution status

managementmanagement

Production planningProduction planning Contract management, operation management, load leveling management, contract, Contract management, operation management, load leveling management, contract,

equipment management, performance management, production status managementequipment management, performance management, production status management

Design planningDesign planning BOM management, drawing plan, material selection planning, MP planning, POR BOM management, drawing plan, material selection planning, MP planning, POR

planning, drawing performance planning, design status managementplanning, drawing performance planning, design status management

Material managementMaterial management Purchase & storing management, delivery management, surplus /remaining material Purchase & storing management, delivery management, surplus /remaining material

management, exporting management, steel material/outsourced product management, management, exporting management, steel material/outsourced product management,

purchase time management, undone order processing/storing management, material purchase time management, undone order processing/storing management, material

raw cost management, raw cost control, material status managementraw cost management, raw cost control, material status management

The cost controlThe cost control Executive budget planning, standard cost management, the cost control, the cost Executive budget planning, standard cost management, the cost control, the cost

account management, the cost weight control, exchange rate management, executive account management, the cost weight control, exchange rate management, executive

budget item planning, currency code management, the actual cost management, the budget item planning, currency code management, the actual cost management, the

project cost management project cost management

Accounting managementAccounting management Voucher, register, financial statement, surtax, budget, fund, fixed asset and automatic Voucher, register, financial statement, surtax, budget, fund, fixed asset and automatic

fill-in managementfill-in management

Human resource Human resource managementmanagement

Human resource management, payment management, year-end adjustment, retirement Human resource management, payment management, year-end adjustment, retirement

adjustment, diligence & indolence, partners, human resource status managementadjustment, diligence & indolence, partners, human resource status management

Management informationManagement information Standard information management, order processing, project planning, cause Standard information management, order processing, project planning, cause

assessment, integrated administration, business data showingsassessment, integrated administration, business data showings

Management in common Management in common partpart

Bulletin, business card, bookmark (favorite), customized security set, security set Bulletin, business card, bookmark (favorite), customized security set, security set

customized for different window system, version managercustomized for different window system, version manager

Page 13: ProERP Shipbuilding Process Shipbuilding ProcessproERP

OBS : (Organization Breakdown Structure)OBS : (Organization Breakdown Structure) OBS rearranges the entire structure to center on OBS rearranges the entire structure to center on business operation and conveys the data business operation and conveys the data easily.easily.

proERP ConceptproERP Concept

CBSCBS

WBSWBS

PBSPBS

OBSOBS

PMPM

M/S SCH’M/S SCH’

proERP is consisted of 4-detailed concept, in order to provide a proERP is consisted of 4-detailed concept, in order to provide a

systematic process environment.systematic process environment.

WBS : (Work Breakdown Structure)WBS : (Work Breakdown Structure)it proceeds in top-down method grouping every it proceeds in top-down method grouping every activity in order to conduct assigned projects activity in order to conduct assigned projects systematically. systematically.

PBS : (Product Breakdown Structure)PBS : (Product Breakdown Structure) it develops the products of assigned project step-it develops the products of assigned project step-by-step by-step basis to facilitate easy production and system basis to facilitate easy production and system manager.manager.

CBS : (Cost Breakdown Structure)CBS : (Cost Breakdown Structure)it proceeds in top-down method by grouping every it proceeds in top-down method by grouping every account and manufacturing cost system.account and manufacturing cost system.

proERP conceptproERP conceptproERP conceptproERP concept

Page 14: ProERP Shipbuilding Process Shipbuilding ProcessproERP

ApplicationsApplications

ShipShip

Steel Structure

Electricity

Distribution Equipment

Transportation, Load Equipment

Building Industry

Chemistry, Cement, Facilities

EngineeringField

proERP LT

OthersOthers

Page 15: ProERP Shipbuilding Process Shipbuilding ProcessproERP

Advantages Advantages Advantages Advantages

KoreaKorea

ADVANTAGES OF WORKING ADVANTAGES OF WORKING WITH proERPWITH proERP

proERPproERP

• Connection with an ICS (Intelligent Connection with an ICS (Intelligent consulting system) to decrease consulting system) to decrease

installation time.installation time.• Detail BOM management in levels.Detail BOM management in levels.

• Reduce Inventorys. (steel plate, Reduce Inventorys. (steel plate, profile)profile)

proERPproERP

Focus on project management Focus on project management (Different to other ERP systems)(Different to other ERP systems)

Access to the Know how of the Access to the Know how of the industry in Korea (Processes, pn industry in Korea (Processes, pn standards, procedures, codes, standards, procedures, codes, drawings, styles…etc)drawings, styles…etc)

Multilingual program.Multilingual program. Easy and simple interface.Easy and simple interface. More efficient that MRP systemMore efficient that MRP system

Connection with an ICS (IntelligentConnection with an ICS (Intelligent consulting system) to decrease consulting system) to decrease installation time.installation time. Detail BOM management in levels.Detail BOM management in levels. Reduce Inventories. (steel plate,Reduce Inventories. (steel plate, profile)profile)

Page 16: ProERP Shipbuilding Process Shipbuilding ProcessproERP

Implementaciones (1)Implementaciones (1)

Date Contents of Received an Order

1999-09

1999-10

1999-11

1999-12

2000-01

2000-04

2000-07

2000-10

2000-11

2001-05

2001-06

Contract of proERP Installation with IL Jin End Co., Ltd

Contract of proERP Installation with Yu Sung Industry Co., Ltd

Contract of proERP Installation with Kyun Jin Industry Co., Ltd

Contract of proERP Installation with Sam Woo Industry Co., Ltd

Contract of proERP Installation with ACE Engineering

Contract of proERP Installation with 71 Sam Sung Heavy Industry Cooperation

Enterprises (Human Resource , Payment/Accounting)

Contract of proERP Installation with Yient Co., Ltd

Contract of proERP Installation

with 3 Hyun Dae Heavy Industry Cooperation Enterprises

Contract of proERP Installation with 51 Dae Woo Shipbuilder Industry Cooperation

Enterprises (Human Resource, Payment/Accounting)

Contract of proERP Installation with 7 Dae Woo Shipbuilder Industry

(Human Resource, Payment/Accounting)

Contract of proERP Installation with Se Gi High Tech Co., Ltd

Page 17: ProERP Shipbuilding Process Shipbuilding ProcessproERP

Implementaciones (2)Implementaciones (2)

Date Contents

2001-07

2001-08

2002-03

2002-03

2002-03

2002-06

2003-02

2003-03

2003-04

2003-04

Contract of proERP Installation with Sun Bo Industry Co., Ltd

Contract of proERP Installation with Dae Kyung Techons Co., Ltd

Contract of proERP Installation with Saracom Co., Ltd

Contract of proERP Installation with Se Jin Technology Industry Co., Ltd

Contract of proERP Installation with Darin Co., Ltd

Contract of production Intelligence System Installation with Yient Co., Ltd

(APS / Yard Area system Development)

Contract of proERP Installation with Sung Jin Giotech Co., Ltd

Contract of proERP Installation with PH Korea Co., Ltd

Contract of proERP Installation with Sin Dong Industry

Contract of proERP Installation with Mesco Co., Ltd

Page 18: ProERP Shipbuilding Process Shipbuilding ProcessproERP

Implementaciones (3)Implementaciones (3)

Date Contents

2003-06

2003-06

2003-10

2003-12

2004-04

2004-04

2004-08

2005-03

2005-04

2006-08

2006-09

2006-12

2007-01

2007-01

2007-06

2007-07

Contract of S/W MA with Lee-Young Instrument Co., Ltd

Contract of proERP with Kangeto Co., Ltd

Contract of proERP with WIN Co., Ltd

Contract of proERP with New Fly Tech

Contract of Production Info. Business with Dong-Kug Neha Co., Ltd

(Spot Accomplishment D/B Management, POP System)

Contract of Info. Consulting Business with 2 Companies

(IL-Jin End Co., Ltd, Jin-Yang Pump Co., Ltd)

Contract of proERP with SungWon Eletronics Co., Ltd.

Contract of proERP with ChangSin Co.,Ltd.

Contract of proERP with JinYeong HwaSung Co.,Ltd.

Contract of proERP with ScanaKorea Hidroric Co.,Ltd.

Contract of proERP with 22 Companies in the Borim Building

Contract of proERP with DongNam ENG Co.,Ltd.

Contract of proERP with Artec Co.,Ltd.

Contract of proERP with NedTec Co., Ltd.

Contract of proERP with YouIl Food Co., Ltd

Contract of proERP with CMG Techwin Co., Ltd

Page 19: ProERP Shipbuilding Process Shipbuilding ProcessproERP

Block Building1

Erection2

Launches3

Sea Trials4

IIIShipbuilding Process

Page 20: ProERP Shipbuilding Process Shipbuilding ProcessproERP

DesignDesign11

Cutting and FormingCutting and Forming22

Pre-FabricationPre-Fabrication33

Paint WorkPaint Work44

AssemblyAssembly55

Block BuildingBlock BuildingBlock BuildingBlock Building

Page 21: ProERP Shipbuilding Process Shipbuilding ProcessproERP

DesignDesign

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

3D Structure

View of the Structure In block design wire frame

3D Structure

View of the Structure In block design wire frame

Page 22: ProERP Shipbuilding Process Shipbuilding ProcessproERP

DesignDesign

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

3D Solid Structure

View of texture of structure

3D Solid Structure

View of texture of structure

Page 23: ProERP Shipbuilding Process Shipbuilding ProcessproERP

DesignDesign

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

3D Block on the Stocks

View with mountableelements ( auxiliary engines, fuel service pumps, ventilation conduits, compressed air system and oil services piping, lubrication and compressed air).

3D Block on the Stocks

View with mountableelements ( auxiliary engines, fuel service pumps, ventilation conduits, compressed air system and oil services piping, lubrication and compressed air).

Page 24: ProERP Shipbuilding Process Shipbuilding ProcessproERP

Cutting and FormingCutting and Forming

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Plasma Cutting

Cutting by electric plasma connected to the CAD-CAM systems.

Plasma Cutting

Cutting by electric plasma connected to the CAD-CAM systems.

Page 25: ProERP Shipbuilding Process Shipbuilding ProcessproERP

Cutting and FormingCutting and Forming

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Sub-assemblies

Automatic welding systems at sub-assembly stages of manufacture.

Sub-assemblies

Automatic welding systems at sub-assembly stages of manufacture.

Page 26: ProERP Shipbuilding Process Shipbuilding ProcessproERP

Cutting and FormingCutting and Forming

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Panel Line Production

Fully automated panel fitting and welding line.

Panel Line Production

Fully automated panel fitting and welding line.

Page 27: ProERP Shipbuilding Process Shipbuilding ProcessproERP

Cutting and FormingCutting and Forming

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Line Heating

Machine plate forming technique.

Line Heating

Machine plate forming technique.

Page 28: ProERP Shipbuilding Process Shipbuilding ProcessproERP

Pre-FabricationPre-Fabrication

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Laser Dimensional Control

Dimensional check systems for units, applying laser and ultraviolet ray monitoring techniques, to guarantee excellent results in block couplings and in the forms of the vessel.

Laser Dimensional Control

Dimensional check systems for units, applying laser and ultraviolet ray monitoring techniques, to guarantee excellent results in block couplings and in the forms of the vessel.

Page 29: ProERP Shipbuilding Process Shipbuilding ProcessproERP

Pre-FabricationPre-Fabrication

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Outfitting Integration

Integration of the outfitting starts in the initial stages of block manufacture.

Outfitting Integration

Integration of the outfitting starts in the initial stages of block manufacture.

Page 30: ProERP Shipbuilding Process Shipbuilding ProcessproERP

Pre-FabricationPre-Fabrication

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Lugging Semi-blocks

Semi-blocks with their outfitting are lugged to form the fitting unit on the stocks, to optimize the use of means and time.

Lugging Semi-blocks

Semi-blocks with their outfitting are lugged to form the fitting unit on the stocks, to optimize the use of means and time.

Page 31: ProERP Shipbuilding Process Shipbuilding ProcessproERP

PaintworkPaintwork

Block BuildingBlock Building

1. DESIGN1. DESIGN

2. CUTTING AND FORMING2. CUTTING AND FORMING

3. PRE-FABRICATION3. PRE-FABRICATION

4. PAINTWORK4. PAINTWORK

5. ASSEMBLY5. ASSEMBLY

Block BuildingBlock Building

1. DESIGN1. DESIGN

2. CUTTING AND FORMING2. CUTTING AND FORMING

3. PRE-FABRICATION3. PRE-FABRICATION

4. PAINTWORK4. PAINTWORK

5. ASSEMBLY5. ASSEMBLY

PaintingPainting

Painting the Blocks Painting the Blocks prior to mounting on prior to mounting on the stocks allows for the stocks allows for considerable considerable improvements in improvements in quality and reducing quality and reducing delivery periods.delivery periods.

PaintingPainting

Painting the Blocks Painting the Blocks prior to mounting on prior to mounting on the stocks allows for the stocks allows for considerable considerable improvements in improvements in quality and reducing quality and reducing delivery periods.delivery periods.

Page 32: ProERP Shipbuilding Process Shipbuilding ProcessproERP

AssemblyAssembly

Block BuildingBlock Building

1. DESIGN1. DESIGN

2. CUTTING AND FORMING2. CUTTING AND FORMING

3. PRE-FABRICATION3. PRE-FABRICATION

4. PAINTWORK4. PAINTWORK

5. ASSEMBLY5. ASSEMBLY

Block BuildingBlock Building

1. DESIGN1. DESIGN

2. CUTTING AND FORMING2. CUTTING AND FORMING

3. PRE-FABRICATION3. PRE-FABRICATION

4. PAINTWORK4. PAINTWORK

5. ASSEMBLY5. ASSEMBLY

ErectionErection

Applying high Applying high performance, semi-performance, semi-automatic welding automatic welding processes with processes with tubular and tubular and automatic wires, by automatic wires, by submerged arc.submerged arc.

ErectionErection

Applying high Applying high performance, semi-performance, semi-automatic welding automatic welding processes with processes with tubular and tubular and automatic wires, by automatic wires, by submerged arc.submerged arc.

Page 33: ProERP Shipbuilding Process Shipbuilding ProcessproERP

AssemblyAssembly

Block BuildingBlock Building

1. DESIGN1. DESIGN

2. CUTTING AND FORMING2. CUTTING AND FORMING

3. PRE-FABRICATION3. PRE-FABRICATION

4. PAINTWORK4. PAINTWORK

5. ASSEMBLY5. ASSEMBLY

Block BuildingBlock Building

1. DESIGN1. DESIGN

2. CUTTING AND FORMING2. CUTTING AND FORMING

3. PRE-FABRICATION3. PRE-FABRICATION

4. PAINTWORK4. PAINTWORK

5. ASSEMBLY5. ASSEMBLY

Final situation of the Final situation of the Block on the StocksBlock on the Stocks

The dimensional The dimensional statistics control statistics control methods applied to methods applied to fitting blocks on the fitting blocks on the stocks ensures stocks ensures precision vessel precision vessel structures.structures.

Final situation of the Final situation of the Block on the StocksBlock on the Stocks

The dimensional The dimensional statistics control statistics control methods applied to methods applied to fitting blocks on the fitting blocks on the stocks ensures stocks ensures precision vessel precision vessel structures.structures.

Page 34: ProERP Shipbuilding Process Shipbuilding ProcessproERP

ErectionErection

Block BuildingBlock BuildingBlock BuildingBlock Building

LaunchesLaunchesLaunchesLaunches

ErectionErectionErectionErection

Page 35: ProERP Shipbuilding Process Shipbuilding ProcessproERP

LaunchesLaunches

ErectionErectionErectionErection

Sea TrialsSea TrialsSea TrialsSea Trials

LaunchesLaunchesLaunchesLaunches

Page 36: ProERP Shipbuilding Process Shipbuilding ProcessproERP

Sea TrialsSea Trials

LaunchesLaunchesLaunchesLaunches

Sea TrialsSea TrialsSea TrialsSea Trials

Page 37: ProERP Shipbuilding Process Shipbuilding ProcessproERP

Block BuildingBlock Building11

ErectionErection22

LaunchesLaunches33

Sea TrialsSea Trials44

IVIVproERP to ShipbuildingproERP to Shipbuilding

Page 38: ProERP Shipbuilding Process Shipbuilding ProcessproERP

Design ( proERP vs Shipbuilding )Design ( proERP vs Shipbuilding )

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

proERP( Design )ShipConstructor Interface

-. Design Information ( D/B )-. Design BOM ( 3D CAD D/B)-. CAD D/B -> proERP D/B-. Parts List

proERP( Design )ShipConstructor Interface

-. Design Information ( D/B )-. Design BOM ( 3D CAD D/B)-. CAD D/B -> proERP D/B-. Parts List

Page 39: ProERP Shipbuilding Process Shipbuilding ProcessproERP

Block BuildingBlock Building

1. DESIGN1. DESIGN

2. CUTTING AND FORMING2. CUTTING AND FORMING

3. PRE-FABRICATION3. PRE-FABRICATION

4. PAINTWORK4. PAINTWORK

5. ASSEMBLY5. ASSEMBLY

Block BuildingBlock Building

1. DESIGN1. DESIGN

2. CUTTING AND FORMING2. CUTTING AND FORMING

3. PRE-FABRICATION3. PRE-FABRICATION

4. PAINTWORK4. PAINTWORK

5. ASSEMBLY5. ASSEMBLY

proERP ( Design )proERP ( Design )

-.Design M/S -.Design M/S ScheduleSchedule-.Drawing Schedule -.Drawing Schedule -.Bill Of Material -.Bill Of Material (BOM)(BOM)-.POR-.POR-.Parts List-.Parts List

proERP ( Material )proERP ( Material )

-.Purchase Order -.Purchase Order ( PO )( PO )-.In/Out -.In/Out ManagementManagement-.Inventory-.Inventory

proERP ( Design )proERP ( Design )

-.Design M/S -.Design M/S ScheduleSchedule-.Drawing Schedule -.Drawing Schedule -.Bill Of Material -.Bill Of Material (BOM)(BOM)-.POR-.POR-.Parts List-.Parts List

proERP ( Material )proERP ( Material )

-.Purchase Order -.Purchase Order ( PO )( PO )-.In/Out -.In/Out ManagementManagement-.Inventory-.Inventory

Design ( proERP vs Shipbuilding )Design ( proERP vs Shipbuilding )

Page 40: ProERP Shipbuilding Process Shipbuilding ProcessproERP

Cutting and Forming ( proERP vs Shipbuilding )Cutting and Forming ( proERP vs Shipbuilding )Cutting and Forming ( proERP vs Shipbuilding )Cutting and Forming ( proERP vs Shipbuilding )

Block BuildingBlock Building

1. DESIGN1. DESIGN

2. CUTTING AND FORMING2. CUTTING AND FORMING

3. PRE-FABRICATION3. PRE-FABRICATION

4. PAINTWORK4. PAINTWORK

5. ASSEMBLY5. ASSEMBLY

Block BuildingBlock Building

1. DESIGN1. DESIGN

2. CUTTING AND FORMING2. CUTTING AND FORMING

3. PRE-FABRICATION3. PRE-FABRICATION

4. PAINTWORK4. PAINTWORK

5. ASSEMBLY5. ASSEMBLY

proERP proERP ( Manufacture )( Manufacture )

-.Process Plan-.Process Plan-.Work Order-.Work Order-.Work Order Result-.Work Order Result-.Daily Report-.Daily Report-.Work Process Plan -.Work Process Plan vsvs ActualActual-.Parts List-.Parts List

proERP proERP ( Manufacture )( Manufacture )

-.Process Plan-.Process Plan-.Work Order-.Work Order-.Work Order Result-.Work Order Result-.Daily Report-.Daily Report-.Work Process Plan -.Work Process Plan vsvs ActualActual-.Parts List-.Parts List

Page 41: ProERP Shipbuilding Process Shipbuilding ProcessproERP

Pre-Fabrication ( proERP vs Shipbuilding )Pre-Fabrication ( proERP vs Shipbuilding )

Block BuildingBlock Building

1. DESIGN1. DESIGN

2. CUTTING AND FORMING2. CUTTING AND FORMING

3. PRE-FABRICATION3. PRE-FABRICATION

4. PAINTWORK4. PAINTWORK

5. ASSEMBLY5. ASSEMBLY

Block BuildingBlock Building

1. DESIGN1. DESIGN

2. CUTTING AND FORMING2. CUTTING AND FORMING

3. PRE-FABRICATION3. PRE-FABRICATION

4. PAINTWORK4. PAINTWORK

5. ASSEMBLY5. ASSEMBLY

proERP proERP ( Manufacture )( Manufacture )

-.Fabrication Plan-.Fabrication Plan-.Work Order-.Work Order-.Work Order Result-.Work Order Result-.Daily Report-.Daily Report-.Work Process Plan -.Work Process Plan vsvs ActualActual-.Buget Control-.Buget Control

proERP proERP ( Manufacture )( Manufacture )

-.Fabrication Plan-.Fabrication Plan-.Work Order-.Work Order-.Work Order Result-.Work Order Result-.Daily Report-.Daily Report-.Work Process Plan -.Work Process Plan vsvs ActualActual-.Buget Control-.Buget Control

Page 42: ProERP Shipbuilding Process Shipbuilding ProcessproERP

Paintwork ( proERP vs Shipbuilding )Paintwork ( proERP vs Shipbuilding )

Block BuildingBlock Building

1. DESIGN1. DESIGN

2. CUTTING AND FORMING2. CUTTING AND FORMING

3. PRE-FABRICATION3. PRE-FABRICATION

4. PAINTWORK4. PAINTWORK

5. ASSEMBLY5. ASSEMBLY

Block BuildingBlock Building

1. DESIGN1. DESIGN

2. CUTTING AND FORMING2. CUTTING AND FORMING

3. PRE-FABRICATION3. PRE-FABRICATION

4. PAINTWORK4. PAINTWORK

5. ASSEMBLY5. ASSEMBLY

proERP proERP ( Manufacture )( Manufacture )

-.Paintwork Plan-.Paintwork Plan-.Work Order-.Work Order-.Work Order Result-.Work Order Result-.Daily Report-.Daily Report-.Work Process Plan -.Work Process Plan vsvs ActualActual-.Buget Control-.Buget Control

proERP proERP ( Manufacture )( Manufacture )

-.Paintwork Plan-.Paintwork Plan-.Work Order-.Work Order-.Work Order Result-.Work Order Result-.Daily Report-.Daily Report-.Work Process Plan -.Work Process Plan vsvs ActualActual-.Buget Control-.Buget Control

Page 43: ProERP Shipbuilding Process Shipbuilding ProcessproERP

Assembly ( proERP vs Shipbuilding )Assembly ( proERP vs Shipbuilding )

Block BuildingBlock Building

1. DESIGN1. DESIGN

2. CUTTING AND FORMING2. CUTTING AND FORMING

3. PRE-FABRICATION3. PRE-FABRICATION

4. PAINTWORK4. PAINTWORK

5. ASSEMBLY5. ASSEMBLY

Block BuildingBlock Building

1. DESIGN1. DESIGN

2. CUTTING AND FORMING2. CUTTING AND FORMING

3. PRE-FABRICATION3. PRE-FABRICATION

4. PAINTWORK4. PAINTWORK

5. ASSEMBLY5. ASSEMBLY

proERP proERP ( Manufacture )( Manufacture )

-.Assembly Plan-.Assembly Plan-.Work Order-.Work Order-.Work Order Result-.Work Order Result-.Daily Report-.Daily Report-.Work Process Plan -.Work Process Plan vsvs ActualActual-.Budget Control-.Budget Control

proERP proERP ( Manufacture )( Manufacture )

-.Assembly Plan-.Assembly Plan-.Work Order-.Work Order-.Work Order Result-.Work Order Result-.Daily Report-.Daily Report-.Work Process Plan -.Work Process Plan vsvs ActualActual-.Budget Control-.Budget Control

Page 44: ProERP Shipbuilding Process Shipbuilding ProcessproERP

Erection/Launches/Sea Trials( proERP vs Shipbuilding )

Erection/Launches/Sea Trials( proERP vs Shipbuilding )

LaunchesLaunchesLaunchesLaunches

proERP proERP ( Manufacture )( Manufacture )

-.Main Assembly -.Main Assembly PlanPlan-.Work Order-.Work Order-.Work Order Result-.Work Order Result-.Daily Report-.Daily Report-.Work Process Plan -.Work Process Plan vsvs ActualActual-.Budget Control-.Budget Control-.Slip Interface-.Slip Interface

proERP proERP ( Manufacture )( Manufacture )

-.Main Assembly -.Main Assembly PlanPlan-.Work Order-.Work Order-.Work Order Result-.Work Order Result-.Daily Report-.Daily Report-.Work Process Plan -.Work Process Plan vsvs ActualActual-.Budget Control-.Budget Control-.Slip Interface-.Slip Interface

ErectionErectionErectionErection

Sea TrialsSea TrialsSea TrialsSea Trials

Page 45: ProERP Shipbuilding Process Shipbuilding ProcessproERP

ConclusionsConclusions

• The use of proERP give benefits in Planning, Administration and Control of the shipyards.

• An interface with a 3D system as SC allows an efficient use of resources and transfer of information.

• Allows the use of a single database for different projects.• Optimize time of the PM, design team and overheads.• The system manage multi-projects and reliable budgets. • proERP gives you a precise planning of the project costs• Offers a proper administration of schedules• Diversification and access to future technological

developments in Korea.

Improve use of resources (Funds, time and capital resources) sing 3D and proERP under the same system interfaced.

Be more practical and efficient in the planning and development of projects

Page 46: ProERP Shipbuilding Process Shipbuilding ProcessproERP

ConclusionsConclusions

Design + Planning + AdministrationDesign + Planning + Administration

EISEISAdmin Dpt.

3D CAD3D CADEngieering

proERPproERPCAD&SOFT

Pilot ProjectPilot ProjectShipYard

EngineeringEngineering3D Modeling3D Modeling

SystemSystemManagementManagement

IntegratedIntegratedServiceService

SuccessSuccessDeliveryDelivery

Page 47: ProERP Shipbuilding Process Shipbuilding ProcessproERP

Q & AQ & A

Q & A

Page 48: ProERP Shipbuilding Process Shipbuilding ProcessproERP

InformationInformation

Thank you

• Company Web Site : Company Web Site : http://www.cad.co.kr• proERP Web Site : proERP Web Site : http://www.proERP.com• E-mail : E-mail : [email protected]• Telephone : +82 - 51 - 803 - 5462~ 4Telephone : +82 - 51 - 803 - 5462~ 4• Fax : +82 - 51 – 803 - 5465Fax : +82 - 51 – 803 - 5465