proficy workflow - ge automation .use proficy workflow to: ... • capture manual and automated...

Download Proficy Workflow - GE Automation .Use Proficy Workflow to: ... • Capture manual and automated processes

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  • Use Proficy Workflow to: Benchmark,improveandcontrolworkprocesses

    Orchestratehigh-levelprocessesandmanagethedatabetweensystems

    Standardizeprocessesandmetricsacrossproductionassets

    DigitizeSOPs,GMPtasksandworkinstructions

    ImplementHACCPmonitoringproce-duresandcorrectiveaction

    Enablealarm/eventresponse Replicateprocessesacrossyourbusi-nessusinglibrariesandtemplates

    ReduceWIPinventory AchieveRight-First-Time-reducingrework

    Complywithmanyindustryregulations Performtasksonlywhenstatisticallyrequired

    Integratemaintenanceandoperatingprocedures

    ImplementS95withoutbeingconstrainedbyS95orforcedintounnecessaryre-engineering

    Features Streamlineproductionprocessesfromworkinstructionstocorrectiveaction

    SolveoperationsproblemsimmediatelywithoutdemandsonIT

    Capturemanualandautomatedprocesseswithonetoolwithoutcustomcode

    ManagebyExceptiontoachievefastresponsebasedonreal-timeevents

    ConnecttoanyOPCdatasource

    Buildcompositeapplicationstoleverageexistingproductionsystems

    Complywithindustrystandards,includingISA95

    Benefits Decreasecostsbyreducingerrorsandwaste

    Increasequalityandfirst-timethroughput

    BoostcompliancebyenforcingStandardOperatingProcedures(SOPs)

    Reducetrainingtimethroughelectronicinstruction

    BuiltonaServiceOrientedArchitecture,Proficy*Workflowisadynamicdecision-makingenginethatintegratesautomatedandmanualworkprocessesacrosssystemanddepartmentalboundariesensuringreliable,repeatableprocessexecution.ThispowerfulindustrialBusinessProcessMan-agement(BPM)softwaretakesaproductionflowchartanddigitizesit,connectingthepeople,materials,equipmentandsystemsinvolvedintheworkprocess.

    WithProficyWorkflow,youcanimprove,eliminateandautomatestepsinproductiontoleanyourorganization.Additionally,youcancaptureprocess,traceabilityandqual-itydata,anddriveoptimizationinitiativesbasedonfactualinformation.Thispowerfulworkprocessmanagementsystemcantouchalmostallproductionpersonnel,includingqualitymanagersandqualitytechnicians,maintenance,operationssupervisors,opera-torsandindustrialengineers.

    BydigitizingprocesseswithProficyWorkflow,youcandecreasetimetovalueonmaterials,speedresponse,lowertotalcostofownershipandensuresustainability.

    ProficyWorkflowReduceCostswithWorkProcessManagement

    GEIntelligentPlatforms

  • ProficyWorkflow

    Proficy Workflow Connecting to Your Existing SystemsAdding Value to Any HMI System AlarmCorrectiveActionFixproductionfasterandgaingreatervisibility- Workflowsautomaticallysendtaskstopeopleorothersystemstocorrectforalarms

    RapiddevelopmentofDigitizedWorkInstructionswithValidatedEntry- Ensureproductioncomplieswithdefinedprocesses

    EliminateScriptingforDefiningProcesses,UsingProficyWorkflowinstead- Approximately30-50%fasterthanHMIscripting,andeasiertomaintain

    Adding Value to Any MES System AutomatetheprocessofEngineeringSpecChanges- Changesareroutedforapprovalandensureseveryoneknowsaboutcriticalchanges

    ExceptionManagement/EventTriggeredCorrectiveActionWorkflow- Takeactiononlyasneeded,improveresponsetimeandrecordcorrectiveactions

    EventTriggeredQASamplingRequest- DigitizeyourQAplan,distributesamplingtasksacrosstheplantandensurecompliance

    EnhancemaintenancesystemswithworkorderworkflowsandEAMintegration

    Eliminatescriptinglanguages;achievefaster,broaderdevelopmentwithworkflows

    Adding Value to Any ERP System Deliverinformationandfunctionalitybasedonbusi-nessprocessesandworkforceroles

    Unifyyourdisparateplantandbusinesssystems Synchronizesequencesandbusinessprocesses Driveprocessvisibilityknowwhereordersareatintheplantrightnow

    Adding Value as a Tool to Create and Manage Processes DigitizedWorkInstructionwithManualDataEntry Station-LevelControl DataConditioningfromothersystems,Middleware Build-To-OrderSystems MaterialStaging EngineeringChangeOrder WasteStreamMonitoring

    Asbarrierstoexchanginginforma-tionbetweenautomationsystems,operationsmanagementandenterprisesystemscomedown,manufacturers,processors,andOEMsareseekingtoolsthatmaximizetheimpactthatthisinformationwillhaveonproductiv-ity,businessopportunities,andlifecyclecosts.

    Akeytoolthatwillenabletodaysplantsandfactoriestorealizethisstrategyforoperationalexcellenceistheabilitytodefinetheprocessorworkflowstepsrequiredtoachievealogicalexecu-tionpath.ProficyWorkflowappearstomeetthiscriteriaofatoolthatwillhelpmovemanufacturers,processors,andOEMstoasingleenvironmentwheretheexistingsystemsareconnectedandinteractingwitheachothertomaximizetheinformationvalueofeachasset,whichwillpositivelyimpactplantandfactoryproductivityandprofitability.

    CraigResnickResearchDirectorARCAdvisoryGroup

    Workflow Authoring Environment. Proficy Workflow typically does not require IT resources, and power users can make changes to the work process management system to immediately improve production.

  • ProficyWorkflow

    Workflow Task Client. Workflows can involve basic tasks such as asking an operator to check tank levels every hour, to managing an entire production process, to orchestrating data transformations between ERP and MES.

    Example Use CasesUse Case #1 Lean Your ProcessesDocumentandexecuteprocessesdigitizingworkflowstoimprove,eliminateandauto-matesteps.Workflowrecordsdate/timeandwhoperformedthework,closingtheloopforprocessimprovementwithfactualdata.

    Use Case #2 Manage Production Specifications Changestospecificationscantriggeraworkflowthatwillroutethechangesthroughanumberofapprovers,suchastheQualityManagerandthentotheProductionMan-agerforfinalapprovalandnotification.

    Use Case #3 Sample RequestsWhenacertainconditionarisessuchasacombinationofvariablesoutsidealimit,oratimewindowlapsesProficyWorkflowcansendarequesttoQAtoperformtestsortakesamples.Likewise,youcantriggeraworkflowthroughanyalarmingcapabilitiesofcon-nectedplantapplicationsorsystems.

    Use Case #4 Corrective ActionAProofofEffectivenessloopinISO-900xcanbedigitizedwithProficyWorkflowtorespondtoproblemsandevents,andalltheexecutiondataanddataentrywillbecap-turedandstoredforlateranalysis.

    Use Case #5 Downtime Reasons On-the-flyAsyourplantsystemsgeneratedowntimeevents,ProficyWorkflowcanevaluatecon-ditionsatthatmomentintimeandinferdowntimereasoncodesandwritethedown-timereasonsbacktothosesystems.

    Use Case #6 Plant Task Management, Decision Wizard Inadditiontoextensiveplanttaskmanage-ment,industrialworkflowalsooffersabasisfordecisionwizards.Thesedecisionwizardscanactastroubleshootingtrees,whichcanhelporganizationswithretiringorhigh-turnoverworkforces.Thesetroubleshootingtreescapturetheknowledgeofexperienced

    workersandhelptoprotectyourorganizationfromemployeeattrition.Industrialworkflowdigitizestroubleshootingtreesintodecisionwizardsthatwalkneweremployeesthroughprocesses.Thedigitizeddecisiontreeshelpguidethenewerworkersonwhatcorrectiveactionstotakeundercertaincircumstances.Thesystemmayasktheoperatorforinputormayrequireinputfrommanypeople.Pro-ficyWorkflowhelpstomanagetheprocess,connectingoperatorswithknowledgeandappropriateaction.

    Use Case #7 Line, Workcell, Machine SetupToreducetimetoproduction,industrialworkflowfacilitatesmachinesetup.Thesystemwalksusersthroughthesetupofamachine,providesmachinedocumentationandrecordsthetimeittakesforoperatorstomovethrougheachstep.

  • ProficyWorkflow

    As an industrial Service Oriented Architecture, Proficy SOA enables composite applications and improves interoperability. You can drive a holistic production infrastructurebringing together data and functional capabilities of your existing systems.

    CompositeApplications

    Composite Applications Examples 6 Electronic Batch Records

    6 Electronic Work Instructions

    6 Alarm Corrective Action

    6 HACCP Compliance

    Core Services Capabilities6 Historical Data Storage

    6 Application Packaging

    6 Event Management

    6 S95 Data Models

    6 Client Container

    6 Security

    6 Licensing

    6 E-Signature

    6 Data Object Modeling

    6 Localization

    6 Application Dev Foundation

    Data & Services RepositoryHistorian Tags - Web Pages -

    ERP Orders - Equip Model Variables,

    Events - OPC Data - Plant Apps - HMI

    Tags - Work Orders - Portal Displays

    3rd Party IntegrationOPC - WonderWare - SAP -

    Rockwell - Siemens - Oracle - B2MML

    - Maximo - LIMS - Custom Systems

    GE Proficy IntegrationCIMPLICITY* - iFIX* - Batch - Proficy RXTM -

    Historian - Portal - Plant Apps -

    Change Mgmt - Tracker - Enterprise

    Connector

    Proficy Workflow

    Core

    Ser

    vice

    s Ca

    pabi

    litie

    s

    Proficy SOA

    Prof

    icy

    Serv

    ices

    Bus

    Powered by Proficy SOAAn Industrial Service Oriented Architecture CentralizedConfigurationandManagementEnvironment

    DiverseClientand3rdPartyHostingContainer Real-TimeServicesBus ServiceProviderInterfacefor3rdPartyandLegacySystemIntegration

    GlobalDataandServicesRepository Role-BasedSecurity EventServices DiagnosticServices Object-RelationalPersistenceEngine S88/S95DataModels ApplicationDevelopmentFoundation

    Proficy SOA Enables Composite Applications

    01.10GFA-1015C

    2010GEIntelligentPlatforms,Inc.Allrightsreserved.Allotherbrandsornamesarepropertyoftheirrespectiveholders.Specificationsaresubjecttochangewithoutnotice.

    GE Intelligent Platforms Contact Information

    Americas:1 800 433 2682or1 434 978 5100Globalregionalphonenumbersarelistedbylocationonourwebsiteatwww.ge-ip.com/contact

    www.ge-ip.com

    About GE Intelligent Platforms

    GEIntelligentPlatforms,aGeneralElectricCompany(NYSE:GE),isanexperiencedhigh-performancetechnologycompanyandaglobalproviderofhardware,software,services,andexpertiseinautomationandembeddedcomputing.Weofferauniquefoundationofagile,advancedandultra-reliabletechnol

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