progressing cavity pump systems brochure

7/21/2019 Progressing Cavity Pump Systems Brochure

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PROGRESSING CAVITY PUMP SYSTEMS




One Company, Unlimited Soluons

Since 1841, Naonal Oilwell Varco™ has been dedicated to ensuring customers receive the highest quality oileldproducts and services. Naonal Oilwell Varco is a worldwide leader in the design, manufacture and sale of equipmentand components used in oil and gas drilling and producon operaons, the provision of oileld services, and supply

chain integraon services to the upstream oil and gas industry. NOV™ also provides supply chain services through itsnetwork of more than 200 distribuon service centers located near major drilling and producon acvity worldwide.

We connue to build upon our unlimited, customer-focused soluons and are proud to deliver our Arcial Li Systemsthrough the NOV Mono division.

The NOV Mono division is a true partner and worldwide source for complete Arcial Li equipment and packagedsoluons. Our Arcial Li professionals collaborate with you to properly evaluate well condions and providecustomized arcial li soluons that will opmize your producon.

• Professional Well Evaluaon

• Surface and Subsurface Equipment

• Controllers and Producon Automaon

• All Producon Accessories and Expendables

NOV Mono

Artificial Lift Systems

Coverage

LLOYDMINSTER, CANADA HOUSTON, TEXAS



www.nov.com/Ar t if icialLif t

NOV- Mono -ALS@nov. com

Progressing Cavity Pump Systems

NOV Mono is a leader in the design, manufacture and supply ofprogressing cavity pumps (PC Pumps) and arcial li soluonsworldwide. With over 75 years of experience, 8 internaonal

sites and global distribuon network, we provide a range of PCPump soluons that fulll many oileld producon needs. Ourline of downhole PC Pumps are designed for use in both oilproducon and dewatering applicaons where the economics ofproducon demand eciency, reliability and low life-cycle costfrom the producon equipment.

Common Applicaons

• Heavy Crude (aggressive geometry)

• Medium Crude

• Coal Bed Methane (CBM) / Coal Seam Gas (CSG)

• Shale Oil and Water

Features and Benets

• Lower Capital Cost

The lack of expensive foundaons, simple construcon andthe compact surface drive units greatly reduce start-up costs.

• Lower Running Cost

Typically, a PC pump has an overall eciency rang of above70% which is signicantly higher than alternave li methodsand lowers the cost per barrel of recovered uid.

• Reliable

The simple construcon on the PC Pump consists of only one

moving part. In most cases, a single helix gear “ROTOR” thatrotates eccentrically inside a staonary, elastomeric lined,double helix gear “STATOR”. This simple assembly handlesgas and solids without blocking and is resistant to abrasivewear.

• Environmentally Conscious Design

The low, unobtrusive prole of the quiet running surfacedrivehead makes the PC pump ideal for environmentallysensive areas. Also, state of the art Leak Free Stung Boxeswith leak detecon help protect the environment from spills.




PUMP ROTOR STATOR INSERTABLESLIM HOLE

^

HIGH TEMP

LOCK †§

PC Pump SeriesPin

ConnectionMaxO.D.

LengthMin. Tubing

SizeTop Connection

MaxO.D.

Tag Bar Connection Length Tubing Sizes Optional Optional

m3 /Day/100rpm

- m of lift

Bbl/Day/100rpm

- ft of lift in (a) in (b) in (c) in in (d) in (e) in (f) in (g) 2 ⅞” 3½” 4½” 5½”

1-750 006-2500

5/8 API 1.25

46

2 3/8 2 3/8 NUE Pin 2.38 2 3/8 NUE Pin

44.6 • • •

1-1200 006-4000 61.7 60.3 • • •

1-1500 006-5000 79.9 80.3 • • •

1-1950 006-6500 115.5 113.4 • • •

2-1200 010-40005/8 API 1.25

81.22 3/8 2 3/8 NUE Pin 2.38 2 3/8 NUE Pin

80.4 • • •

2-1500 010-5000 96.2 82.2 • • •

3-600 015-2000

5/8 API 1.250

57.5

2 3/8 2 3/8 NUE Pin 2.38 2 3/8 NUE Pin

56.7 • • •

3-1200 015-4000 95.5 80.4 • • •

3-1800 015-6000 155.4 153.4 • • •

4-750 025-2500

3/4 API 1.438

60.5

2/38 2 7/8 EUE Box 3.50 2 7/8 EUE Pin

62.6 •¤ • •

4-1200 025-4000 87.1 88.7 •¤ • •

4-1500 025-5000 108.3 110.7 •¤ • •

4-1950 025-6500 137.0 138.7 •¤ • •

4-2400 025-8000 158.8 160.7 •¤ • •

4-3000 025-10000 205.8 212.7 •¤ • •

6-700 044-2300

3/4 API 1.500

111.9

2 3/82.2 ACME Box X 2’ Weld Ext.

2.25 1.9 EUE Pin

126.0 • • • •

6-1050 044-3500 161.9 175.0 • • • •

6-1400 044-4600 211.9 224.0 • • • •

6-1750 044-5750 261.9 273.0 • • • •

6-2100 044-6900 311.9 322.0 • • • •7-750 045-2500

7/8 API 1.625

89.9

2 3/8 2 7/8 EUE Box 3.50 2 7/8 EUE Pin

87.7 •¤ • •

7-1200 045-4000 135.9 136.7 •¤ • •

7-1600 045-5400 168.9 169.7 •¤ • •

7-1800 045-6000 214.7 210.3 •¤ • •

7-2400 045-8000 244.4 244.7 •¤ • •

7-3000 045-10000 342.0 331.7 •¤ • •

8-1500 056-5000 7/8 API 2.095

113.22 7/8 3 1/2 EUE Pin 4.18 3 1/2 EUE Pin

79.0 • •

8-2250 056-7500 149.2 111.5 • •

9-600 060-2000

5/8 API 1.250

82.0


2.25 1.9 EUE Pin

120.2 • • • •

9-1000 060-3300 146.0 184.2 • • • •

9-1400 060-4600 216.0 254.2 • • • •

9-1800 060-6000 287.5 324.2 • • • •

10-750 065-2500

7/8 API 1.904

79.0

2 7/8 2 7/8 EUE Box 3.50 2 7/8 EUE Pin

73.7 • •

10-1200 065-4000 114.5 109.2 • •

10-1500 065-5000 146.0 141.2 • •

10-1800 065-6000 190.4 175.7 • •

10-2400 065-8000 213.7 207.2 • •

10-3000 065-10000 281.4 275.2 • •

10-3800 065-12500 372.9 341.2 • •

11-1800 067-6000 7/8 API 2.095 147.8 2 7/8 3 1/2 EUE Box 4.18 3 1/2 EUE Pin 120.2 • •15-700 090-2300

7/8 API 1.922

95.0

2 7/8 2 7/8 EUE Box 3.50 2 7/8 EUE Pin

86.0 • •

15-1050 090-3400 138.0 129.0 • •

15-1400 090-4600 186.0 172.0 • •

15-1800 090-6000 231.0 215.0 • •

15-2100 090-6900 275.0 259.0 • •

15-2800 090-9000 361.0 345.0 • •

16-600 HTL 094-2000 HTL

7/8 API 1.910

97.9

2 7/8 2 7/8 EUE Box 4.25 2 7/8 EUE Pin

101.5 • †

16-1200 HTL 094-4000 HTL 202.0 194.5 • †

16-1800 HTL 094-6000 HTL 294.9 278.5 • †

130

820

120

755

111

690

98

615

110

685

96

600

80

505

70

440

75

500

64

400

54

340

47

295

39

245

44

275

32

200

33

205

24

150

27

170

21

131

23

144

17

095

15

090

10

065

11

067

9

060

6

044

7

045

8

056

4

025

3

015

2

010

1

006

Standard

Progressing Cavity Pump Specicaons






^

HIGH TEMP

LOCK †§

PC Pump SeriesPin

ConnectionMaxO.D.

LengthMin. Tubing

SizeTop Connection

MaxO.D.


m3 /Day/100rpm

- m of lift

Bbl/Day/100rpm

- ft of lift in (a) in (b) in (c) in in (d) in (e) in (f) in (g) 2 ⅞” 3½” 4½” 5½”

17-750 095-2500

7/8 API 1.910

97.9

2 7/8 2 7/8 EUE Box 3.50 2 7/8 EUE Pin

100.2 • •

17-1200 095-4000 149.0 147.2 • •

17-1500 095-5000 183.0 181.2 • •

17-1800 095-6000 243.5 240.2 • •

17-2400 095-8000 272.4 267.2 • •

17-3000 095-10000 359.9 353.7 • •

17-3600 095-12000 431.0 427.2 • •

21-440 131-1450

7/8 API 1.625

112.0


2.76 1.9 EUE Pin

126.0 • • •

21-660 131-2150 162.0 175.0 • • •

21-880 131-2900 212.0 224.0 • • •

21-1100 131-3600 262.0 273.0 • • •

21-1320 131-4350 312.0 322.0 • • •

22-660 ML 135-2200 ML

7/8 API 1.625

76.6

2 3/8 2 7/8 EUE Box 3.50 2 7/8 EUE Pin

77.6 •¤ • •

22-1500 ML 135-5000 ML 154.4 147.7 •¤ • •

22-2400 ML 135-8000 ML 229.9 217.6 •¤ • •

22-3000 ML 135-10000 ML 299.5 287.7 •¤ • •

23-750 144-2500

1 API 2.030

107.1

2 7/8 3 1/2 EUE Box 4.18 2 7/8 EUE Pin

95.7 • •

23-1200 144-4000 138.1 134.2 • •

23-1500 144-5000 188.1 184.2 • •

23-1800 144-6000 236.1 228.2 • •23-2400 144-8000 276.9 261.2 • •

23-3000 144-10000 369.2 361.2 • •

23-3800 144-12500 457.2 449.7 • •

24-600 150-2000

7/8 API 1.790

114.0

2 7/8 2 7/8 EUE Box 3.50 2 7/8 EUE Pin

105.0 • •

24-900 150-3000 173.0 158.0 • •

24-1200 150-4000 225.0 211.0 • •

24-1500 150-5000 277.0 263.0 • •

24-1800 150-6000 330.0 316.0 • •

24-2100 150-7000 382.0 369.0 • •

27-800 170-2600

1 API 2.229

107.0

2 7/82 7/8 EUE Box X 4’ Weld Ext.

3.75 2 7/8 EUE Pin

145.8 • •

27-1200 170-4000 147.5 194.5 • •

27-1600 170-5300 198.0 236.3 • •

27-1800 170-6000 243.5 281.1 • •

27-2400 170-8000 292.5 326.9 • •

27-3000 170-10000 379.9 425.7 • •

27-3800 170-12500 469.0 509.2 • •

32-600 200-2000

1 API 2.272

122.5

2 7/83 1/2 EUE Box

X 2’ Weld Ext.*4.51 3 1/2 EUE Pin

131.5 • •

32-900 200-3000 177.0 185.0 • • •

32-1200 200-4000 231.0 239.0 • •

32-1500 200-5000 284.5 292.5 • •32-1800 200-6000 338.0 346.5 • • •

32-2100 200-7000 392.0 400.0 • •

33-750 205-2500

7/8 API 1.893

183.0

2 7/8 2 7/8 EUE Box 3.50 2 7/8 EUE Pin

181.2 • •

33-1200 205-4000 270.4 260.6 • •

33-1500 205-5000 360.0 352.7 • •

33-1900 205-6500 445.0 436.7 • •

33-2400 205-8000 536.9 529.2 • •

39-750 245-2500

7/8 API 1.804

187.0

2 7/8 2 7/8 EUE Box 3.50 2 7/8 EUE Pin

173.0 • •

39-1125 245-3750 273.0 259.0 • •

39-1500 245-5000 360.0 345.0 • •

39-1875 245-6250 446.0 431.0 • •

200

1260

206

1300

218

1370

82

520

334

2100

165

1030

155150

975950

120

755

125

785

112

700

96

600

74

495

54

340

47

295

45

280

32

200

40

250

22

135

16

094

m3 /day

bpd

Metal-to-MetalMulti-Lobe High-Temp Lock





^

HIGH TEMP

LOCK †§

PC Pump SeriesPin

ConnectionMaxO.D.

LengthMin. Tubing

SizeTop Connection

MaxO.D.


m3 /Day/100rpm- m of lift

Bbl/Day/100rpm- ft of lift

in (a) in (b) in (c) in in (d) in (e) in (f) in (g) 2 ⅞” 3½” 4½” 5½”

40-750 ML 250-2500 ML

7/8 API 1.625

155.6

2 7/8 2 7/8 EUE Box 3.50 2 7/8 EUE Pin

147.7 •¤ • •

40-1200 ML 250-4000 ML 225.6 217.2 •¤ • •40-1500 ML 250-5000 ML 299.8 287.7 •¤ • •

44-1000 275-3300

1 API 2.245

200.0


3.75 2 7/8 EUE Pin

243.2 • •

44-1500 275-5000 294.0 334.7 • •

44-2000 275-6700 391.8 431.2 • •

44-2400 275-8000 480.4 520.7 • •

44-3000 275-10000 575.1 619.2 • •

45-400 HTL 28 0-1300 HTL

1 API 2.245

105.8

2 7/8 3 1/2 EUE Box* 4.50 3 1/2 EUE Pin

101.2 • †

45-800 HTL 280-2650 HTL 200.0 194.0 • †

45-1200 HTL 280-4000 HTL 292.8 286.7 • †

45-1600 HTL 280-5400 HTL 391.8 379.5 • †

47-750 295-2500

1 API 2.200

166.0

2 7/83 1/2 EUE Box


175.5 • • •

47-1125 295-3750 241.0 251.0 • •

47-1500 295-5000 317.0 327.0 • • •

47-1875 295-6250 393.0 402.5 • •

47-2250 295-7500 469.0 478.5 • • •

54-600 340-2000

1 API 2.297

177.0

2 7/83 1/2 EUE Box


185.0 • • •

54-900 340-3000 257.0 266.0 • •

54-1200 340-4000 338.0 346.5 • • •

54-1500 340-5000 418.0 427.0 • •

54-1800 340-6000 499.0 508.0 • • •64-600 400-2000

1 API 2.243

190.1

2 7/8 3 1/2 EUE Box* 4.50 3 1/2 EUE Pin

177.0 •

64-900 400-3000 277.0 263.3 •

64-1200 400-4000 370.9 354.0 •

64-1500 400-5000 454.1 440.4 •

64-1800 400-6000 546.1 531.0 •

70-900 440-3000

1 1/ 8 API 2.620

190.0

3 1/23 1/2 EUE Box


205.0 •

70-1350 440-4450 283.0 293.5 •

70-1800 440-6000 371.0 382.0 •

74-200 HTL 495-660 HTL

1 API 2.219

100.0

3 1/2 3 1/2 EUE Box* 4.50 3 1/2 EUE Pin

99.0 • †

74-800 HTL 495-2650 HTL 373.5 370.5 • †

74-1000 HTL 495-3300 HTL 462.8 461.0 • †

74-1200 HTL 495-4000 HTL 552.8 551.5 • †

75-500 500-1700

1 API 2.219

194.5


3.75 2 7/8 EUE Pin

232.7 •

75-750 500-2500 283.0 320.2 •

75-1000 500-3300 373.5 410.2 •

75-1250 500-4200 462.8 497.2 •

75-1500 500-5000 552.8 587.7 •

80-800 505-2650

1 1/ 8 API 2.578

190.0

3 1/2

3 1/2 EUE Box

X 2’ Weld Ext.* 4.54 3 1/2 EUE Pin

205.0 •

80-1000 505-3200 234.0 249.0 •

80-1200 505-4000 283.0 293.5 •80-1600 505-5300 371.0 382.0 •

80-1800 505-6000 411.0 426.0 •

96-520 600-1750

1 API 2.286

190.0

2 7/83 1/2 EUE Box


201.0 • • •

96-800 600-2650 283.0 289.5 • •

96-1040 600-3500 372.0 378.0 • • •

96-1300 600-4300 455.0 466.5 • •

96-1560 600-5250 544.0 555.0 • • •

98-790 615-2600

2 3 /8 Pac 2 .899

192.1

4 1/2 4 1/2 EUE Box** 5.52 4 1/2 EUE Pin

175.0

98-1200 615-4000 283.0 262.5

98-1580 615-5270 374.0 350.0

98-1800 615-6000 464.9 394.0

110-400 685-1300

1 API 2.254

200.0


3.75 2 7/8 EUE Pin

243.2 • •

110-800 685-2650 392.1 431.2 • •

110-1000 685-3200 481.3 521.2 • •

110-1200 685-4000 578.0 619.2 • •

111-800 690-2650

2 3 /8 Pac 2 .966

192.1

4 4 1/2 EUE Box** 5.52 4 1/2 EUE Pin

175.0

111-1200 690-4000 283.0 262.5

111-1600 690-5300 374.0 350.0

111-1800 690-6000 464.9 394.0

120-400 755-1350

1 API 2.274

190.0

2 7/83 1/2 EUE Box


201.0 • • •

120-600 755-2000 283.0 289.5 • •

120-800 755-2650 372.0 378.0 • • •

120-1000 755-3300 455.0 466.5 • •

120-1200 755-4000 544.0 555.0 • • •





¤ Insert Model Available. Stator maximum OD becomes 2.75" Top Stator Connection becomes 2 3/8" NUE Box and Tag Bar Connection becomes 2 3/8" NUE Pin ̂ Slim Hole Model Available. Stator Maximum OD becomes 3.82", Top Stator Connection becomes 2 7/8" EUE Box and Tag Bar connection becomes 2 7/8" EUE Pin. Length increases by 6"

or by 28" with a weld on Tag Bar.§ High Temperature Lock and Slim Hole Options cannot be combined in the same stator.† Only available as High Temperature Lock stators.

HTL High Temperature Lock. These pumps are equipped with a mechanically locked metal cage inside the stator for high temperature resistance.ML Multilobe. These pumps contain 2:3 rotor/stator geometry.MTM Metal-To-Metal. These pumps have an all metal stator and contain no elastomer.* Available with optional 4 1/2” LTC Pin in place of 3 1/2 EUE Box ** Available with optional 5 1/2” LTC Pin in place of 4 1/2 EUE Box


^

HIGH TEMP

LOCK †§

PC Pump SeriesPin

ConnectionMaxO.D.

LengthMin. Tubing

SizeTop Connection

MaxO.D.


m3 /Day/100rpm- m of lift

Bbl/Day/100rpm- ft of lift

in (a) in (b) in (c) in in (d) in (e) in (f) in (g) 2 ⅞” 3½” 4½” 5½”

125-700 ML 785-2400 ML

1 API 2.230

196.8

2 7/8 2 7/8 EUE Box X 4’ Weld Ext. 3.75 2 7/8 EUE Pin

243.2 • •

125-1200 ML 785-4000 ML 292.3 337.2 • •125-1500 ML 785-5000 ML 386.1 431.2 • •

130-650 820-2150

2 3 /8 Pac 2 .913

200.0

4 4 1/2 EUE Box** 5.52 4 1/2 EUE Pin

175.0

130-1300 820-4300 375.0 350.0

130-1625 820-5380 463.0 438.0

130-1950 820-6450 550.0 525.0

150-360 950-1200

1 API 2.405

200.0

3 1/2 3 1/2 EUE Box* 4.50 3 1/2 EUE Pin

198.7 •

150-720 950-2400 388.1 384.7 •

150-900 950-3000 488.0 484.2 •

150-1100 950-3600 586.9 581.7 •

155-150 HTL 975-500 HTL

1 API 2.405

104.1

3 1/2 3 1/2 EUE Box* 4.50 3 1/2 EUE Pin

103.5 • †

155-450 HTL 975-1500 HTL 294.6 293.5 • †

155-600 HTL 975-2000 HTL 388.1 388.5 • †

155-750 HTL 975-2500 HTL 488.0 483.5 • †

155-900 HTL 975-3000 HTL 586.9 578.5 • †

165-900 1030-3000

2 7 /8 Pac 3 .983

223.5

5 1/2 6 5/8 BTC Pin 7.38 6 5/8 BTC Pin

200.5

165-1350 1030-4500 323.5 300.5

165-1800 1030-6000 424.0 401.0

200-900 1260-3000

2 7/8 Pac 4 .330

223.5

5 1/2 7 LTC Pin 7.65 6 5/8 BTC Pin

200.5

200-1350 1260-4500 323.5 300.5

200-1800 1260-6000 424.0 401.0206-600 1300-2000

2 8 UN 2A 3.748

199.8

4 1/24 1/2 EUE Pin X 5’ Weld Ext.

6.63 6 5/8 LTC Pin

244.5

206-900 1300-3000 291.6 336.5

206-1200 1300-4000 383.6 429.0

206-1500 1300-5000 474.9 521.0

334-640 2100-2100

2 1/4 SA 2G 4.050

213.3

5 1/24 1/2 EUE Pin X 5’ Weld Ext.

7.39 6 5/8 LTC Pin

269.1

334-1280 2100-4260 412.0 467.1

334-1500 2100-5000 500.0 554.9

82-1200 MTM 520-4000 MTM 1 API 3.185 238.9 4 1/2 5 LTC pin 5.56 4 1/2 EUE Pin 221.0

112-1200 MTM 700-4000 MTM 1 API 3.581 238.9 4 1/2 5 1/2 LTC Pin 6.00 4 1/2 EUE Pin 221.0

218-700 MTM 1370-2200 MTM 1 1/8 API 3.580 239.8 4 1/2 5 1/2 LTC Pin 6.00 4 1/2 EUE Pin 221.0

b

c

a

e

g

f

d



Performance by Design

The Naonal Oilwell Varco downhole pump is designed for use with all Progressing Cavity Pump Driveheads to make acombined system, which oers a low operang cost.

Rotors are available in alloy steel (4140) with hard chrome plang, which provides resistance to abrasion and wear.

Through the use of up-to-date manufacturing technology and modern producon techniques, accurate machining andplang of the rotor prole is maintained ensuring that the design performance is always achieved.

Elastomer Opons

A range of stator elastomers is available allowing the pump to be selected for many downhole uid condions.

• (OA) Medium Nitrile - This compound is a medium acrylonitrile rubber with good oil and solvent resistance. OA hasgood physical properes having above average tensile and tear strength characteriscs. It also has good resistanceto heat, ozone aack and very high resistance to gas permeaon. Typically used in abrasive and high water cutapplicaons with low aromac content. Maximum temperature - 200°F (95°C)

• (OB) High Nitrile - This compound is a high acrylonitrile rubber. The higher acrylonitrile content improves the oil andsolvent resistance of the compound making it suitable for handling crude oils with medium to high aromac content.

OB has high tensile and tear strength characteriscs. It also has good resistance to heat, ozone aack and explosivedecompression. Maximum temperature - 212°F (100°C)

• (OD) “So” Medium Nitrile - This compound is a medium acrylonitrile rubber with good oil and solvent resistance. ODhas excellent mechanical properes and oers the highest level of abrasion resistance. OD has a lower durometerthan OA and is typically used in highly abrasive applicaons with low aromac content.Maximum temperature - 195°F (90°C)

• (OH) Hydrogenated Nitrile - This compound is a high acrylonitrile rubber. The properes of this compound are verysimilar to those of the OB elastomer with improved resistance to hydrogen sulphide (H2S) and the ability to operate ahigher temperatures. The temperature resistance is further increased when combined with a High-Temperature-Lock(HTL) stator. Maximum temperature - 275°F (135°C), Maximum temperature with HTL - 300°F (150°C)

Elastomer Properes

0

1

2

3

4

5

Hardness

Tensile Strength

Abrasion Resistance

Tear Strength

Heat ResistanceOil Resistance

Ozone Resistance

H2S Resistance

Gas Permeability Resistance

OA Elastomer

OD Elastomer

OB Elastomer

OH Elastomer






High Temperature Downhole Pumps

Enhanced Oil Recovery (EOR) methods including Steam Assisted Gravity Drainage (SAGD), Cyclic Steam Smulaon(CSS), and electric heang have given new life to wells that were dicult to produce because of their highly viscouswell uids. This new life also introduced many challenges for the tradion arcial products because of the down-holetemperatures associated with these EOR methods. This challenge has been address by NOV Mono with the introduconof the patented High Temperature Lock (HTL) and the Metal-to-Metal pumps.

High Temperature Lock (HTL) Pumps

Mechanically secured stator elastomers that do not rely on the bonding agent between the elastomerand the stator tube for greater temperature and chemical resistance

Features & Benets

• Capable of handling downhole temperatures to 150°C (300°F) when combinedwith the OH elastomer

• The stator elastomer is mechanically secured to the stator tube

• This patented design does not rely on the bonding agent between theelastomer and the stator tube

• Compable with steam injecon – in many cases, the stator does not have tobe removed from the well


HTL Pump Models Available

Metal-to-Metal (MTM) Pumps

Metal-to-metal pumps do not use elastomers, eliminang all limitaons resulng from an elastomeric statorelement and raising the maximum downhole temperature limit to an unprecedented level

Features and Benets

• Capable of handling downhole temperatures to 350°C (660°F)

• Features metal-to-metal rotor/stator technology

• Closely controlled tolerances between the metal-to-metal rotor/stator clearancefor superior performance and allows for rotor change outs in the eld which

signicantly reduces workover me and costs.• Produces low levels of vibraon that are comparable to convenonal downhole

PCPs

MTM Pump Models Available

Metric (m3/day per 100rpm - Lift in m) Imperial (bpd per 100 rpm - Lift in ft)

16-600, 1200, 1800 HTL 32-900, 1800 HTL 45-800, 1200, 1600 HTL 094-2000, 4000,6000 HTL

200-3000, 6000 HTL 280-2605, 4000,5400 HTL

47-750, 1500, 2250 HTL 54-600, 1200, 1800 HTL 74-800, 1000, 1200 HTL 295-2500, 5000,

7500 HTL

340-2000, 4000,

6000 HTL

495-2650, 3300,

4000 HTL

96-520, 1040, 1560 HTL 120-400, 800, 1200 HTL 155-450, 600, 750,

900 HTL

600-1750, 3500,

5250 HTL

755-1350, 2650,

4000 HTL

975-1500, 2000,

2500, 3000 HTL

Metric (m3/day per 100rpm - Lift in m) Imperial (bpd per 100rpm - Lift in ft)

82-1200 MTM 520-4000 MTM

112-1200 MTM 700-4000 MTM

218-700 MTM 1370-2200 MTM



Insertable PC Pump

NOV Mono has an innovave, new insertable progressing cavity pump design that allows the customer to insert a PCpump inside the producon tubing and pressure test the tubing string with one easy to use tool.

Features and Benets

• There is no need for a service rig to pull the producon tubing to change a downhole pump

• Pump changes can be done with a ush-by equipped for rod handling

• The unit minimizes the need to remove producon tubing, reducing the cost of downhole gauge installaons

• Allows for pressure tesng the producon tubing as well as the primary seal, while inserng the stator

• Has the ability to use any progressing cavity pump without performing any modicaons

• Can pull the rotor out of the well bore without unseang the

primary seal

• Insertable systems are available for 2 7/8”, 3 1/2”, 4 1/2” & 5

1/2” producon tubing

NO-GO™ Tag Progressing Cavity Pumps

The NO-GO Tag system is an advanced generaon tool for rotor placement in progressing cavity pumps. It provides all thefunconality of a tradional boom tag bar system with the following advantages.

Features and Benets

• Tags within the stator, leaving the intake free of obstrucon, allowing rotor to agitate solids

• Coilable through the pump by only pulling up polish rod and protects stator elastomer by guiding coil

• Unique integrated design eliminates ow losses and extra connecons

• Tags using a convenonal rod box or rotor head

• Ability to land pump lower in well

• Eliminates costly mechanical tools below the pump while maintaining circulaon clean-out

capabilies

• Best suited for heavy oil and CBM wells producing solids, with minimal cellar, and/ or a history of

intake plugging

• NO-GO Tag available in the following models:

• Metric - 1, 2, 3, 4, 7, 8, 10, 11, 15, 17, 23, 24, 27, 32, 33, 39, 44, 47, 54, 64,

70, 80

• Imperial - 006, 010, 015, 025, 045, 056, 065, 067, 090, 095, 144, 150, 170,

200, 205, 245, 275, 295, 340, 400, 440, 505 Bottom or Top View NO-GO Tag Insert

Tubing Met ric (m3/day per 100rpm)

2 7/8" 6, 9

3 1/2" 1 INS, 2 INS, 3, INS, 4 INS, 7, INS, 21, 22 INS & 44 INS

4 1/2" 4, 7, 8, 10, 11, 15, 17, 22, 23, 24, 27, 33, 39, 40, 44, 110, 125

5 1/2" 16 HTL, 32, 45 HTL, 47, 54, 64, 70, 74 HTL, 75, 80, 96, 120, 150, 155 HTL

Tubing Imperial (bpd per 100 rpm)

2 7/8" 004, 060

3 1/2" 006 INS, 010 INS, 015 INS, 025 INS, 045 INS, 131, 135 INS, 250 INS

4 1/2" 025, 045, 056, 065, 067, 090, 095, 135, 144, 150, 170, 205, 245, 250, 260, 275,

685, 785

5 1/2" 094 HTL, 200, 280 HTL, 295, 340, 400, 440, 495 HTL, 500, 505, 600, 755, 950,

955 HTL

Insert Tool

Stator

Insert Tool

Torque Anchor

Seating Mandrel

w/ Primary Seal

Standard API Pump

Seating Nipple

2 7/8”, 3 1/2”, 4 1/2” or 5 1/2”

Rotor

Operating Position Insert Position

Insertable Pump Models Available





Electric Driveheads

NOV Mono provides a complete line of Electric Driveheads for all your produconneeds.

Features and Benets

• Robust frame

• Detachable stung box

• Operator-friendly guards and motor adjustments

• Easy-to-adjust door for simple belt ghtening

• Accessible ll/drain spouts for easy oil changes

• Bearing box is designed with a three-bearing system (Models M-100, M-150,M-300, and M-60)

• Hollow sha bearing box (Model M-30)

• Hydrodynamic brake (Models M-100, M-150, M-300, and M-60)

• Hydraulically actuated caliper disc braking system (Model M-30)

• Brake reservoir for heat dissipaon (Models M-100, M-150, M-300, and M-60

• Service and technical support

Technical Specicaons

Model M-30 M-60 M-100 M-150 M-300

Drive Type Direct Direct Direct Direct Direct

Shaft Type Hollow Hollow Hollow Hollow Hollow

Drive Style Bearing Box Bearing Bearing Box Bearing Box Bearing Box

Input Style Vertical Vertical Vertical Vertical Vertical

Drive Ratio 1:1 1:1 1:1 1:1 1:1

Backspin Control Caliper Disc Hydrodynamic Hydrodynamic Hydrodynamic Hydrodynamic

Ratings

Max . Outpu t Torque 600 ft -l bs (813 Nm) 1575 f t- lbs (2135 Nm) 2000 f t- lbs (2712 Nm) 2500 f t-l bs (3390 Nm) 3500 f t- lbs (4745 Nm)

Thrust Bearing 96,300 ISO lbf 128,000 ISO lbf 195,000 ISO lbf 227,000 ISO lbf 310,000 ISO lbf

Thrust Bearing¹ 25,000 Ca90 lbf 33,000 Ca90 lbf 50,500 Ca90 lbf 59,000 Ca90 lbf 80,400 Ca90 lbf

Maximum Speed 500 rpm 600 rpm 600 rpm 600 rpm 600 rpm

Horsepower Rating² 10 - 30 10 - 60 20 - 100 80 - 150 120 - 300

Frame Type Single Single Motor Single Motor Dual Motor Dual Motor

Polish Rod Size 1¼” (32 mm) 1¼” (32 mm)1¼” or 1½”(32mm or 38 mm)

1½” (38 mm)1¼” or 2”(38 mm or 51mm)

Max. Operating Temp. 180°F / 80°C 212°F / 100°C 212°F / 100°C 212°F / 100°C 212°F / 100°C

Dimensions

Height with Retro. Stuffing Box 34” (864mm) 44” (1118mm) 50” (1270mm) 55” (1397mm) 64” (1626mm)

Width 30” (762mm) 35” (889mm) 35” (889mm) 41” (1041mm) 42” (1067mm)

Input Shaft Size 2½” (64 mm) 3¼” (83 mm) 3¼” (83 mm) 3¼” (83 mm) 4¼” (108mm)

Weight 600 lbs (272kg) 1350 lbs (612kg) 1350 lbs (612kg) 1700 lbs (771kg) 2100 lbs (953kg)

¹ Ca90 load rating is for 90 million revolutions. Reducing load one half increases life 10 times. Reducing rpm by one half doubles hours of life.

² Maximum HP rating based on frame size only. Care must be taken in selecting motor and sheave combinations to ensure input rod torque is not exceeded.

M-100 Electric Drivehead







Permanent Magnet Motor Driveheads The PMM series of direct drives offer the highest level of energy efficiency. The M-75

PMM is designed for medium to high horsepower applications, while the M-105

PMM is designed for high horsepower applications. The dedication to safety by NOV

Mono is front and center in the PMM with an integrated failsafe resistive brake, a

single rotating external part, and no overhung motor mass for a safe install. ThePMM drive is a friend to the environment as it requires less energy to operate and is

extremely quiet.

Features and Benets of the PMM Driveheads

• Safety provided by:

• Integrated failsafe electronic resisve brake

• Eliminaon of rotang parts, such as belts and sheaves

• Perfectly balance liing with no overhung motor mass

• Highly ecient motor that reduces electrical energy consumpon and greenhousegas emissions

• Delivers exceponally high starng torque and rated torque eciently over enreoperang RPM

• Quiet operaon – 68 dB at 10 feet (3 m)

• Provides a fully opmized system when paired with the Guardian II VFD


Model M-75 PMM M-105 PMM

Drive Type Direct Direct

Shaft Type Hollow Hollow

Drive Style Bearing Bearing

Input Style Vertical Vertical

Drive Ratio 1:1 1:1

Bac kspin Control Integrated resistive braking through VFD Integrated resistive braking through VFD

Ratings

Max. Output Torque 750 ft-lbs (1017 Nm) 1,000 ft-lbs (1355 Nm)

Speed Range 30 - 450 rpm 30 - 450 rpm

Thr ust Bearing 165,000 ISO lbf (Optional 297,000 ISO lb f) 165,000 ISO lbf (Optional 297,000 ISO lbf)

Th rust Bea ring¹ 43,000 Ca90 l bf (Op ti onal 77,000 Ca90 l bf ) 43,000 Ca90 lb f (Op ti onal 77,000 Ca90 l bf )

Polish Rod Size 1 1/4" (32 mm) or 1 1/2" (48 mm) 1 1/4" (32 mm) or 1 1/2" (48 mm)

Max. Operating Temp.* 112°F/50°C 112°F/50°C

Dimensions

Height with Integral Stuffing Box 53.2” (1350 mm) 56.2” (1427 mm)

Height with Retro. Stuffing Box 69.7” (1770 mm) 72.7” (1847 mm)

Diameter 30" (760 mm) 30" (760 mm)

Width 37” (940 mm) 37” (940 mm)

Weight (No Stuffing Box) 1430 lbs (650 kg) 1550 lbs (705 kg)

1 Ca90 load rating is for 90 million revolutions. Reducing load one half increases life 10 times. Reducing rpm by one half doubles hours of life.

* Efciency and RPM/Torque are typically derated at higher temperatures.

M-75 PMM Drivehead

M-105 PMM Drivehead





Hydraulic Driveheads

M-85H

Each model of the NOV Mono M-85H hydraulic drivehead is a beltless top drive

using gears to transfer torque to the polished rod. The precision ground gearsreduce noise levels by up to ve mes in comparison to convenonal belt drives,making the M-85H drivehead an ideal soluon for use in populated areas. EachM-85H drive ulizes a radial piston motor designed to reduce internal friconand run eciently. These driveheads are ed with a hydraulically acvatedstung box that can withstand any progressing cavity pumping applicaon.

Features and Benets of the M-85H Hydraulic Drivehead

• Enclosed gear housing eliminates need for belts, thus reducing eldmaintenance

• Case hardened and precision ground gears drascally reduce noise levels.

• Gear drive ulizes a radial piston motor connected to the input gear, and is

available in various displacements• Pressurized stung box prevents uid from entering the seal chamber

extending the life of the seals

• Built in polished rod vise allows stung box seal change without removal ofdrivehead or ush-by rig

M-90H

NOV Mono’s M-90H hydraulic drivehead ulizes a bent axis motor that is coupledto a hollow sha bearing box by a belt and pulley system, which transfers torqueto the polished rod. Backspin is controlled through the hydraulic system. Themotors are available in a variety of displacements to accommodate a wide varietyof speeds and torques.

Features and Benets of the M-90H Hydraulic Drivehead

• Motor is available in various displacements

• Standard synchronous belt and sheave system

• Fully enclosed hinged belt guard


Model M-85H M-90H

Drive Ratio 2:1 gear Variable via belts and sheaves

Max. System Pressure 3500 psi (24,132 kPa) 3600 psi (245 kPa)

Max. System Temperature¹ 176 °F/80 °C 175 °F/ 80 °C

Polish Rod Size 1¼" (32 mm) 1¼" (32 mm)

Wellhead Connection 38”-3000 psi-R31 Flange 2d” EUE Pin38”-3000 psi-R31 Flange4z”-3000 psi-R37 Flange58”-2000 psi-R41 Flange

Thrust Bearing² Ca90-33,500 lbs / ISO-129,000 lbs

Ca90-25,000 lbs / ISO-96,300 lbs

Backspin Control Check valve on pressure side of the motor.

Check valve on pressure side of the motor.

Model M-85H M-90H

Torque Control Adjustable pressurecompensator on pump.

Adjustable pressurecompensator on pump.

Va ri ab le Speed Cont ro l Adjus tmen t knob on the pump. Adjus tmen t knob on the pump.

Height Integral 31" (787 mm) 31" (787 mm)

Height Retrofit N/A 47" (1194 mm)

Width 24" (610 mm) 29" (737 mm)

Weight Integral 240 lbs (109 kg) 400 lbs (181 kg)

Weight Retrofit N/A 450 lbs (204 kg)

Bearing Box Grease 1 tube (Chevron Ulti-PlexSynthetic Grease)

Chevron Delo Grease EP NLGi2

¹ Maximum operating temperature may be limited by hydraulic oil. ² Ca90 load rating is for 90 million revolutions at 500 rpm. Reducing load by 50% increases life 10 times. Reducing speed by 50% doubles hours of life.

M-90H Hydraulic Drivehead

M-85H Hydraulic Drivehead




Leak Free Stung Box

The NOV Mono Leak Free (LF) stung box is a pre-built assembly that provides leak freeoperaon to protect the environment as well as a simple seal wear monitoring system to aidwith maintenance scheduling.

Features and Benets• Designed with a sealed two bearing system and a double mechanical seal cartridge

for easy replacement

• Can be mounted directly on drivehead with or without a booth

• Easy ng of the cartridge arrangement with no seng requirement normallyassociated with convenonal mechanical seals

• All sealing faces are made from solid material for increased pressure and thermal stability

• Equipped with a leakage detecon unit which provides a visible indicaon to any breach of the primary sealand also ensures barrier uid lubricaon of the seal faces for maximum durability

• Gas exclusion system reduces the chances of gas reaching the seal faces

Hydrodynamic Brake

The Hydrodynamic Brake consists of a staonary half (stator) anda rotary half (rotor). The stator is bolted into the housing and therotor is coupled to the sha. During normal operaon the rotor spinsfreely. When the unit goes into backspin, the rotor begins to rotatein the counter clockwise direcon. The working uid is then forcedto the outside of the rotor and creates a circular ow path inside thebrake cavity. As the energized uid from the rotor comes into contactwith the staonary ns of the stator, the energy is transferred to thestator and then back to the working uid as heat. A small amount ofworking uid is connually removed from the system and replaced

with new uid. The working uid contained in the drivehead reservoiris used as the braking medium, which allows the energy stored in theuid column and rod string to safely dissipate without the driveheadreaching excessive backspin speeds.

Features and Benets

• Non-fricon brake eliminates wear on brake components

• Brake capable of 2000 -lbs resisng torque at 250 hp

• Reliable and repeatable braking

• Backspin energy is absorbed by the working uid

• Heat generated by braking is dissipated by the uid reservoir

• Consistent braking with minimal maintenance throughout thedrivehead’s life

Brake Stator

Brake Rotor

Hydrodynamic Brake Curves





VFD Controller

NOV Mono oers a complete line of innovave products and supporve servicesto monitor, communicate and control progressing cavity pump (PCP) arcial lisystems accurately and cost-eecvely.

Guardian II has been built by ulizing the vast pumping and control experience of eldoperators and producon engineers. NOV Mono’s suite of hardware and sowareservices allow quick assessment of well condions and pump performance.

Our automaon systems provide safe operang condions with lower downmewhile opmizing well producon. Pump opmizaon is implemented in the GuardianII system to maximize the producon available while sll maximizing pump life.

Performance and producon informaon are stored in a local (on-site) data repositorywhich can easily be displayed on a local color touch screen or in a simple browser-based user interface.

When automated acon is taken, detailed informaon is captured and retained foran extensive period of me. This can be used as an analysis aid to determine if the

acon was correct or if any operaonal parameters need to be adjusted.All control and monitoring is available through PC, Smart Phone (iPhone and Android),and tablet technology.

NOV Mono provides a variety of downhole and surface sensor systems that easily integrate with the Guardian II system

Customer provided SCADA systems can be integrated by using built-in input terminals that can interface with virtually ansystem currently available.

Features and Benets

• Versale applicaon and outstanding performance inthe hardest condions

• Simple installaon and startup

• User friendly interface

• Flowline and casing pressure inputs

• Maximizes energy eciency

• Support for extreme climate condions

• Belt slippage prevenon and detecon

• Detailed fault history with real date mestamp

• Energy meter reports KWh consumpon

• ON/OFF mer control

• Remote pump monitoring and control capabilies

• Interacve communicaon between the operator and

the well• Real me well diagnosc and control funconality

• Opons available to operate Permanent MagnetMotor (PMM) Top Dires



National Oilwell Varco has produced this brochure for general information only, and it is notintended for design purposes. Although every effort has been made to maintain the accuracy and

reliability of its contents, National Oilwell Varco in no way assumes responsibility for liability for any

loss, damage or injury resulting from the use of information and data herein. All applications for the

material described are at the user’s risk and are the user’s responsibility.

[email protected] w w w . n o v . c o m

O n e C o m p a n y . . . U n l i m i t e d S o l u t i o n s

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Sales8708 West Little York RoadSuite 100Houston, Texas 77040United StatesPhone: 281 854 0300Fax: 281 854 0301

CorporateHeadquarters7909 Parkwood Circle DriveHouston, Texas 77036United StatesPhone: 713 375 3700Fax: 713 346 7687

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