PROJECT BRIEF PHONON DIAGNOSTIC BRIEF

By Mohamad Khosim OthmanThe Managing Director of SKYPEARL (M) SDN BHD

PRELIMENARIES REPORT FINDINGS & RECOMMENDATIONSBy Prof. Dr. Vladimir ShoukhostanovRussian Academy of Natural Sciences

Phonon Diagnostic Inspection Demo Session

TECHNO-SPHERE

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Phonon Diagnostic Inspection Demo Session

TECHNO-SPHERE

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EXECUTIVE SUMMARY

In developing the project detail and to cater to the subsequent implementation of the service required, SKYPEARL (M)

SDN BHD has established a cooperate alliances with their Principles is Russia called DIATECH (Russian Academy of Natural

Science and production company) who is developing the Phonon Diagnostics Technology since the World War I.

After much collaboration including a visit to the principles facility in Russia, Phonon Technology has been materialized in

MALAYSIA for the first time and CARIGALI is proud to share value added technology among the PETRONAS subsidiaries.

Through the harnessing of its rich oil and gas reserves and

the forging of smart partnerships with some of the world’s largest

petroleum companies, Malaysia has established the ideal infrastructure to

support a vibrant petrochemical industry.

Today, investors benefit from the facilities that are already in place.

Integrated petrochemical complexes offer centralised utilities, efficient

storage services, and a comprehensive transportation network that help

reduce capital and operational costs.

Maintaining a reliability of the infrastructure setup on top of the

World-class Production and Code & Standard imposed to the Exploration

& Pipeline Facilities, PETRONAS CARIGALI SDN BHD took a step

ahead approach in employing PHONON DIAGNOSTIC TECHNOLOGY.

PROJECT BRIEF

CARIGALI is intended to carried out a thorough study on their pipelines

to identify the integrity of the pipelines. This pipelines (varies in pipe

diameter) installed to cater the operation between Petronas Carigali Sdn

Bhd and their client Petronas Gas Berhad (Another PETRONAS subsidiary

who involved with Gas Processing activity).

This pipeline has been laid underground due to the road crossing. A set of

standards has been implemented as a control mechanism to ensure the

pipeline at all time is in good conditions. On top of Cathodic Protection

System (CPS) installed to the pipeline to prolong its life span, a routine

inspection need to be carried out at least once in every 16 months

(Malaysian DOSH Requirements).

Consideration to the excess restrictions (laid underground and road

crossing), new diagnostic approach is required to cater a wide range of

expected result.

On top of that, its will be a cross measure to the current practices.

SCOPE OF WORK

• In general its has been derived to offer a complete diagnostic and to generate a adequate diagnostics report that

covers;

a. To Conduct Pipeline Mapping (Location) Drawing– Actual Locations Of Underground Pipeline 

b. To Conduct a Pipeline Integrity Study– Remaining Wall Thickness– Remaining Pipeline Life

c.  To Identify Defects– Location of Defects– Type of defects– Degree of Defects– Find-out a propagation of capture defects (If any)

d. To Conduct Stress Study– Study on the road crossing possible failure ( Heavy Traffic Effect, Soil Defect; etc)– To Survey the Possibility to overcome those defect

e. Cathodic Protection System (CPS)– Remaining Life Of CPS– decay Propagation Of CPS

f. Pipeline Welding Integrity– Detail Joint Location– The Integrity of Weldment at Each Joints

g. To provide recommendation for repair.

Pipeline Detail

• 12” Sch 80 Condensate Pipeline - 500mtrs length.• 42” Sch 80 Gas Pipeline – 500mtrs length.• 2” Sch 80 Gas Pipeline – 300 mtrs length.

Pipeline Characteristics

• Underground piping with bitumen coating external.• Working Temperature: 21 Deg Celsius• Working Pressure : 70 Bar

RESPONSIBILITY MATRIX

No Facilities/EquipmentResponsibility

SPSB/DIATECH PCSB/PGB

1.Manpower to conduct Phonon Diagnostics Technology

2.Equipment to conduct Phonon Diagnostics Technology

3.Extension Cables, Electrical Cables, Communication Tools and etc.

4. Electrical Source

5. Permit to execute job (assistance)

6. JSA/JHA (assistance)

THE TEAM

DATA COLLECTION & PRE-ANALYSIS

DETAIL ANALYSIS ATMOSCOW

(Prof Vladimir)

TOOLS & EQUIPMENTS

Phonon Lunchbox(220 VAC)To conduct the phonon monitoring and synchronizing

Radio detection PCM-TX(220 VAC) To identify the pipeline route, depth and the insulation condition

GPS Garmin 76 CPanametrics 37 DL+,Harfang Х-32UT Ultrasonic inspection

TOOLS & EQUIPMENTS

Time TH 160Diagnostic equipment for hardness Diagnostic unit: 2.05To diagnose the stress condition. (stress test)Hydrolux HL 4000,Correlux P1Leakage testing equipment. 499Diagnostic transited points of insulation Ф4103-М1To diagnose the developing activity of the soil corrosion43313.1 CPS TOOLCPS Cathodic protection testing tool

Noggin DVL IIGeoradar diagnostic unit.

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Phonon Diagnostic Inspection Demo Session

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• Phonon technology is a method to diagnose anything from a very small object to a very complex structure define within the regime of its techno-sphere system.

• Diagnostic fundamental is to measure the PHONON emission emitted during the interaction of the MATERIAL and ENERGY within its TECHNO-SPHERE.

• An object when subject to ENERGY (mechanical, electrical, hydraulic) shall absorb the energy. The accumulated energy will agitate the techno-sphere (inter atomic link, the atomic and phonon structures) and develop stress to further result in material deformation.

• The value of PHONON emission is subjected to the degree of stress ( stress is the cause of material destruction).

• PHONON emission is than measured and the degree of material destruction is verified.

THE INTELLIGENCE OF PHONON TECHNOLOGY

• It can be done without plant shutdown or production interruption.• No modification to the material during diagnostic.• The operation parameters are maintained. • No special assembly units (chambers) is required for sending and

receiving signal devices.• This technology is not limited to any condition such as variable

internal diameter, valves malfunction, very complex construction, inaccessible places or bends

• All weather & Climatic Condition from -30 deg C to 50 deg C.• For temperature up to 1500 deg C a special equipment must be used

PHONON TECHNOLOGY ADVANTAGES

• Accurate and Real Time data acquisition• Detail material integrity study• Ease in Maintenance Regime• Just In time Repair Planning• Simplify the preparation of Standards and Procedures• HSE Friendly• Compact structure which is free from redundant operations.• Reduce Down Time• Reduce the volume and labor intensity of monitoring, repair and

tests

ENGINEERING ADVANTAGES

TECHNO-SPHERE ADVANTAGES

• Increase the service life of techno-sphere facilities.• Saving materials and energy.• Addressing the issue related to environmental protection and the

safety of technological facilities and people.• Overcoming the crisis in the techno-sphere

PHONON SYSTEM

PHONON DIAGNOSTIC DIMENSIONS INSTALLATION OF TRANSDUCERS

REAL TIME PROCESSING

WORK STATION

PHONON DIAGNOSTIC OF RESEVOIRS

Stress Diagnostics with magnetic methods & defectoscopic scanner

Maps showing the mechanical stresses in varies fields

Diagnose the magnetic conditionof the metal

Magnetic diagram of stress deformation distribution

Report of stress study of complete element

STRESS DIAGNOSTICS[LOCATION & DEGREE OF THE STRESS]

REAL TIME DIAGNOSTICS

NOTE 1 – INSTEAD OF LAB ANALYSIS, THE VERIFICATION OF METAL CHEMICAL COMPOSITION CAN BE DONE INSITU USING OPTICAL EMISSION ANALYZER. THIS EQUIPMENT ATTACHED WITH CCD IS ABLE TO BE USED EVEN THE MATERIAL IS IN THE WORST STATE OF CONDITION.

MATERIAL PROPERTIES DIAGNOSTICS

х100

MICROSCOPICSTRUCTURE

х100

х200 х200

х400 х400

MICROSCOPIC DIAGNOSTICS

THIS EQUIPMENT IS ABLE TO PROVIDE THE FULL INTEGRITY REPORT IN RELATION TO1. MATERIAL HARDNESS2. THE POINT OF DESTRUCTION3. THE ELASTICITY LIMIT4. LIFE SPAN

MATERIALMECHANICAL DIAGNOSTIC

• ROADS AND RAILWAYS

• IDENTIFY THE THICKNESS OF THE MATERIAL AND LAYERS

• ABLE TO CONDUCT THE SOIL TEST

• TYPE OF SOIL TYPE.

• INTEGRITY OF THE SOIL.

• WATERPOOLS AND VOIDS BENEETH THE SOIL

• SOIL BERING TEST

• GEOMETRICAL OF CAPILLARY RISE PRESENCE

• BUILDING

• DIADNOSE THE QUALITY OF THE

• CONCRETE MATERIAL

• ALLOCATE THE METALL AND PLASTIC

• PIPES WIRELINE

• RELLOCATE THE MATERIAL LOSS

• EVALUATE THE FOUNDATION

• TUNNELS

• IDENTIFY THE CONDITION AND QUALITYOF THE CONCRETE STRUCTURE

• ALLOCATE THE METAL PLASTIC CONNECTIONS

• MATERIAL LOSS

• EVOLUATE THE FOUNDATION

• BRIDGES

• TECHNICAL CONDITION OF THE STRUCTURE

• ALLOCATE THE CORROSIONS AND METAL LOSS

• NSPECT THE FOUNDATION (TECHNICAL CHARACTERISTICS OF THE METAL STRUCTURE, SIZES OF THE METAL USED IN THE FOUNDATION AND DEPTH;

• HYDRODAMMS

GPR Noggin

ANTENNA

1000 MHz 250 MHz

20

GPR APPLICATION

9

PHONON DIAGNOSTICS

DIAGNOSTICS OF THE DRILLING COMPLEXSCHEMATIC TRACING & DIAGNOSTIC TECHNOLOGY

DIAGNOSTICS OF THE FOUNDATIONS AND METALL CONSTRUCTIONS OF FLARE COLUMNS

DIAGNOSTICS OF VISUAL MESUREMENTSPHONON ACCOUSTIC DIAGNOSTIC OF STRENGHT, STABILITY AND THICKNESS OF

THE FOUNDATION.PHONON DIAGNOSTICS OF DEFECTS, STRESS AND DEFORMATION OF METALL

CONSTRUCION AND FOUNDATIONTHERMAL-PHONON DIAGNOSTICS

GPR DIAGNOSTICSWELDMENT DIAGNOSTIC

DIAGNOSTIC PHYSICAL AND MECHANICAL PROPERTIES COLUMNS

DIAGNOSTICS OF THE FLARE COLUMNS

Phonon Diagnostic Inspection Demo Session

• THANK YOU FOR YOUR TIME AND KINDLY CONTACT US FOR ANY INQUIRIES.