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Head office 06217 Merseburg : IMO Anlagenmontagen GmbH Rosa-Luxemburg-Straße 18 Germany Phone: +49 (0) 34 61/443-390 Fax: +49 (0) 34 61/443-385 e-mail: [email protected] Anlagenmontagen GmbH Anlagenmontagen GmbH PROJECT MANAGEMENT PIPING CONSTRUCTION SHUTDOWN PLANNING AND EXECUTION REFORMER REVAMPING AND NEW CONSTRUCTION DEMOLITION GENERATION OF ISOMETRICS Competence & Quality Competence & Quality www.imo-anlagenmontagen.de EN ISO 9001 SCC** AD-Merkbl. HP 0/TRD 201/ TRR 100 EQUIPMENT ERECTION

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Head office

06217 Merseburg

:

IMO Anlagenmontagen GmbH

Rosa-Luxemburg-Straße 18

Germany

Phone: +49 (0) 34 61/443-390

Fax: +49 (0) 34 61/443-385

e-mail: [email protected]

Anlagenmontagen GmbHAnlagenmontagen GmbH

PROJECT MANAGEMENT

PIPING CONSTRUCTION

SHUTDOWN PLANNING

AND EXECUTION

REFORMER REVAMPING

AND NEW CONSTRUCTION

DEMOLITION

GENERATION OF

ISOMETRICS

Competence & QualityCompetence & Qualitywww.imo-anlagenmontagen.de

EN ISO 9001 SCC**

AD-Merkbl. HP 0/TRD 201/ TRR 100

EQUIPMENT

ERECTION

IMO Anlagenmontagen GmbH

IMO Anlagenmontagen GmbH

is one of altogether five

companies which operate under the holding company

Industriemontagen Merseburg GmbH (IMO). With over

50 years of experience in the field of piping and plant

construction the activities of the present IMO group of

companies are centered around four business areas:

project execution, maintenance, fabrication and

professional training in the fields of petrochemical,

chemical and miscellaneous industries as well as

power plant construction.

Within the group is

responsible for the execution of plant construction

projects in all branches of industry.

Following areas are counted among the extensive

scope of services of ,

which acts as General Mechanical Contractor:

project management

piping construction/ piping prefabrication

shutdown planning und execution

reformer revamping and new construction

equipment erection

demolition

generation of isometrics

IMO Anlagenmontagen GmbH

PROJECT

MANAGEMENT

PIPING CONSTRUCTION

SHUTDOWN PLANNING

AND EXECUTION

REFORMER REVAMPING

AND NEW CONSTRUCTION

EQUIPMENT

ERECTION

DEMOLITION

GENERATION OF

ISOMETRICS

IMO Anlagenmontagen GmbH ensures a high quality

and on schedule realization of projects which are

subject to highest safety requirements by a consistent

quality and safety management as well as high

qualification of our employees.

The company achieves 2/3 of the total annual turnover

of the IMO group.

Anlagenmontagen GmbH

Competence & Quality Competence & Quality

Safety Management

development of a danger analysis

preparation of safety plans

construction supervision

toolbox meetings

Material Management

Quality Assurance/ Control

purchasing

material check upon acceptance

warehouse management

goods issue

construction control/ supervision

welding control/ supervision

functional test (e.g. pressure test)

acceptance test

documentation

Anlagenmontagen GmbH

PROJECT MANAGEMENT PROJECT MANAGEMENT

Anlagenmontagen GmbH

Execution of projects is done with the assistance of

IMO's own project management system (PMS).

Project Control

operations planning

capacity planning

progress control

construction supervision

Interface Management

Contracts Management

steel construction

scaffolding

technical industrial insulation (to protect against

heat, cold, sound and fire)

corrosion protection

non-destructive examination

cranes and transportation

preparation/ acquisition and administration of all

contracts including revision service

Competence & Quality Competence & Quality

PIPING CONSTRUCTION

Anlagenmontagen GmbH Anlagenmontagen GmbH

On the basis of planning and execution documents we

realize:

Supply, prefabrication and erection of piping systems in

all pressure ranges and of various material, such as:

general construction steel, boiler plate, cast steel,

fine grained construction steel

high-temperature steel

low-temperature steel / nickel alloyed steel

stainless steel - ferritic, - austenitic, -austenitic-ferritic

nickel and nickel alloy

titanium

Assembly and installation of piping

take place

in new plants

in plants to be reconstructed

on pipe racks

underfloor

within various industrial branches with

the focal point on chemical and

petrochemical industry.

PIPING CONSTRUCTION

In the field of piping construction our company offers

complex services.

Qualified subcontractors are commissioned to

perform special services, such as

planning and calculation of piping systems

supply, fabrication and assembly of structural steel

non-destructive examination

heat treatment

scaffolding

corrosion protection

technical industrial insulation (to protect against heat,

cold, sound and fire)

E&I - supply and installation

civil works

Competence & Quality Competence & Quality

Prefabrication is carried out in nominal diameters of 1" to

56" and in pressure ranges from 150 to 2,500 lbs.

Special prefabrication of jacketed pipes is also included

in our services.

1,500-2,000 tons

Yearly production capacity:

PREFABRICATION

Anlagenmontagen GmbH Anlagenmontagen GmbH

Prefabrication of piping systems for realizing projects is

carried out in the central prefabrication in Frankleben

on the basis of free-issued isometrics.

For prefabricating piping systems materials of

following material groups are processed:

general construction steel, boiler plates, cast steel,

fine grained construction steel (e.g. ASTM A106 Gr. B,

ASTM A333 Gr. 6)

high-temperature steel (e.g. ASTM A234 Gr. WP 11,

ASTM A234 Gr. WP 22)

low-temperature steel / nickel alloyed steel

(e.g. ASTM A35 Gr. LF 3)

stainless steel - ferritic, - austenitic, - austenitic-ferritic

(e.g. ASTM A321 Gr. TP 316H, S 31803, 316 L)

nickel and nickel alloy (e.g. LC-Ni 99, Hastelloy B3,

Hastelloy C22, Haynes alloy 625)

titanium (e.g. titanium1, titanium 2)

Welding education

CrNi - 1.080 m²

Workshop CS - 1.080 m²

Storage hall - 1.620 m²

Workshop CS - 1.620 m²

Crane runway - lift capacity 5t

Free storage area - 2.640 m²

Crane runway - lift capacity 8t

Storage hall - 160m²

Free storage area - 2.000m²

Free storage area - 4.530m²

Connection to highway

Entry/ Exit

Transformer station

Office buildings

Workshop

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

1

2

4

5 6

7 8

9 10

11

14

13

12

15

Area 51.750 m

Area Frankleben

3

MerseburgA38

A9

A9

B181

B91

B91

A38

GroßkorbethaBraunsbedra

Mücheln

Beuna

FranklebenLeuna

FranklebenLeipzig

Halle

PREFABRICATION

Exit A38 Merseburg - Süd

Competence & Quality Competence & Quality

SHUTDOWN PLANNING

AND EXECUTION

Anlagenmontagen GmbH Anlagenmontagen GmbH

IMO Anlagenmontagen GmbH predominantly carries

out shutdown planning and execution as General

Mechanical Contractor (GMC).

According to the requirements of our clients, IMO

Anlagenmontagen GmbH also performs partial works like:

acquisition of weak spots and planning of their

repair

detailing / progress planning

general planning and coordination

preparation of danger and risk analysis

preparation of quality plans

interface control

preparation of test & inspection plans

(from working steps)

determination of necessary resources

resource and arrangement planning

transport and road planning

control and supervision of safety

SHUTDOWN PLANNING

AND EXECUTION

Competence & Quality Competence & Quality

REFORMER REVAMPING

AND NEW CONSTRUCTION

Anlagenmontagen GmbH Anlagenmontagen GmbH

In the field of piping construction

is specialized in piping and

revamping of split and reformer furnaces, which are

used in the petrochemical and chemical industries, as

well as process furnaces in refineries.

Our services include:

assembly and disassembly of coils

assembly and disassembly of manifolds/ header

assembly and disassembly of pigtails

assembly and disassembly of refractory lining

assembly and disassembly of reformer inlet and

outlet piping

steam drum piping

assembly and disassembly of reformed gas cooler

other works necessary, like

assembly and disassembly of support systems

assembly and disassembly of burners

repair on shell plating of furnace

IMO Anlagen-

montagen GmbH

REFORMER REVAMPING

AND NEW CONSTRUCTION

Competence & Quality Competence & Quality

EQUIPMENT

ERECTION

Anlagenmontagen GmbH Anlagenmontagen GmbH

Competence & Quality Competence & Quality

erection of complete or assembly of to be completed

columns, vessels and silos

assembly of machines, e.g. mixer/agitator, heat

exchanger, separator

assembly of extruders

erection of pumps and compressors, preferably

delivered as package units

erection of conveying equipment in complete sections

preparation of erection technologies and lifting

studies

EQUIPMENT

ERECTION

DEMOLITION

Anlagenmontagen GmbH Anlagenmontagen GmbH

disassembly of individual pieces of equipment for

reuse

demolition of individual pieces of equipment for

scrapping

professional disassembly of complete industrial

plants and reconstructing them at another location

demolition of complete plants for scrapping

demolition services above and underground as well

as professional disposal of accrued residue

DEMOLITION

Within the scope of these services we have the

knowledge required, the necessary technical

equipment, and qualified personnel to perform

demolition works taking into consideration the

necessary work safety.

Competence & Quality Competence & Quality

Some of our clients

GENERATION OF

ISOMETRICS

Anlagenmontagen GmbH Anlagenmontagen GmbH

Documentation on site and generating of measured

isometrics by our qualified personnel is carried out on

the basis of project-oriented pipe classes, PID, plant

layouts and issued layout plans.

As basis for generating isometrics, necessary pipe

specifications can be converted into the software from

the plant planning systems.

Submission of isometrics for call for tenders, pur-

chasing of material, assembly or final documentation is

carried out electronically.

Isometrics can be submitted to the clients in various

formats, such as DXF, DGN or DWG.

Competence & Quality Competence & Quality

The Logos are registered mark or registered trade marks of the appropriate companies.