project: rama phosphates ltd., udaipur form-1...project: rama phosphates ltd., udaipur form-1 5 ii....

PROJECT: Rama Phosphates Ltd., Udaipur Form-1

1

APPENDIX - I

(See Paragraph – 6)

FORM – 1

I. Basic Information

S. No. Item : Details

1. Name of the Project/s : Proposed amendment in Existing Environmental

Clearance granted by MOEF& GoI vide letter no J-

11011/292/2011-IA-II (I) dated 18/09/2014 for

addition of Sodium Silico Fluoride (SSF) to the tune

of 2000 TPA (by-product of SSP) & Phosphate Rich

Organic Manure (PROM) to the tune of 40,000 TPA.

2. S. No. in the schedule : As per the Gazette Notification dated Sept.14th 2006

and subsequent amendment in the Gazette

Notification on dated 1st Dec. 2009, under 5(a), all

fertilizer units except SSP will be treated as ‘A’

category project. Thus, the project is treated as ‘A’.

3. Proposed capacity/area/

length/tonnage to be handled

/command area/lease area

/number of wells to be drilled

: Existing Capacity:-

Particulars Total TPA

Single Super

Phosphates(SSP)

3,15,000

Granulated Single Super

Phosphates (GSSP)

3,00,000

NPK 60,000

Boronated SSP 75,000

Zincated SSP 75,000

LABSA 20,000

Amended capacity (Proposed revision in):- Two

additional products viz., Phosphate Rich Organic

Manure (PROM) to the tune of 40,000 TPA and

Sodium Silico Fluoride (a byproduct) to the tune of

2000 TPA.

Particulars Capacity (TPA)

Existing

TPA

Proposed

TPA

Total

TPA

SSP 3,15,000 - 3,15,000

GSSP 3,00,000 - 3,00,000

NPK 60,000 - 60,000


2

Boronated SSP 75,000 - 75,000

Zincated SSP 75,000 - 75,000

LABSA 20,000 - 20,000

Phosphate Rich

Organic Manure

(PROM)

- 40,000 40,000

Sodium Silico

Fluoride (SSF) (a

byproduct)

- 2000 2000

The proposed expansion is coming up within the

same premises. Hence no additional land will be

required. The total land area of the unit is 73,200 sq.m

4. New/Expansion/ Modernization : Modernization

5. Existing capacity/Area etc. : Existing capacity:-

S. No. Particulars Existing Capacity (TPA)

1. SSP 3,15,000

2. GSSP 3,00,000

3. NPK 60,000

4. Boronated SSP 75,000

5. Zincated SSP 75,000

6. LABSA 20,000

There is no additional plot area required. The existing

plot area is 73,200 Sq.m.

6. Category of project i.e. 'A' or 'B' : A

7. Does it attract the general

condition? If yes, please

specify.

: No

8. Does it attract the specific

condition? If yes, please

specify.

: No

9. Location

Plot / Survey / Khasra no. : # 4807/ 11, Jhamarkotra Road,

Village / Town : Umra

Tehsil Girwa

District : Udaipur

State : Rajasthan

10. Nearest Railway station/Airport

along with distance in kms.

:


3

Nearest

Railway Station

Umra Railway Station – 3.2 km

towards WSW.

Nearest Airport Maharana Pratap Airport (Dabok,

Udaipur) - 13.3 km towards

North-East.

11. Nearest Town, City, along with

distance in kms.

:

Nearest Town Umra about 2.0 Km

Nearest City Udaipur about 11.38 Km towards

West North West.

Nearest

District

Headquarters

Udaipur about 11.38 Km towards

North-East

12. Village Panchayat, Zilla

Parishad, Municipal

Corporation, Local body

(Complete postal address with

telephone no. to be given)

: Panchayat Samiti - Girwa, Udaipur

13. Name of the applicant : Mr. K.P. Sukthanker

General Manager (Works)

14. Registered address : Rama Phosphate Ltd.

# 4807/ 11, Jhamarkotra Road,

Village – Umra, Tehsil – Girwa,

District – Udaipur (Rajasthan).

15. Address for correspondence

Name : Mr. K.P. Sukthanker

Designation (Owner / Partner /

CEO)

: General Manager (Works)

Address : Rama Phosphate Ltd.

# 4807/ 11, Jhamarkotra Road,


District – Udaipur (Rajasthan).

Pin Code : 313901

E-mail : [email protected]

[email protected]

Telephone no. : 0294-2342010

0294-2342026

Fax No. : 0294-2342070

mailto:[email protected]

mailto:[email protected]


4

16. Details of alternative sites

examined, if any. Location of

these sites should be shown on a

Toposheet.

: The proposed amendment in EC project is coming up

within the existing plant site. Thus, no alternative site

was examined.

17. Interlinked projects : No

18. Whether separate application of

interlinked project has been

submitted?

: No

19. If yes, date of submission : --

20. If no, reason : --

21. Whether the proposal involves

approval/Clearance under: if

yes, details of the same and their

status to be given.

(a) The Forest (Conservation)

Act, (1980)?

(b) The Wildlife (Protection)

Act, 1972?

(c) The C.R.Z. Notification,

1991?

: No

22. Whether there is any

Government Order/Policy

relevant/relating to the site

: No

23. Forest land involved (hectares) : No

24. Whether there is any litigation

pending against the project

and/or land in which the project

is propose to be set up?

(a) Name of the Court

(b) Case No.

(c) Orders/directions of the

court, if any and its relevance

with the proposed project.

: There is no litigation pending in the court of law to

the extent of project proponent knowledge

25. Project cost : The existing project cost is Rs. 3019.94 Lakh. The

project cost for the proposed amendment is Rs. 80

Lakh. Thus, after the proposed amendment the capital

cost will be Rs. 3100 Lakh.


5

II. Activity

1. Construction, operation or decommissioning of the Project involving actions, which will

cause physical changes in the locality (topography, land use, changes in water bodies, etc.)

S.

No.

Information/Checklist

confirmation

Yes/No Details thereof (with approximate quantities /rates,

wherever possible) with source of information data

1.1 Permanent or temporary

change on land use, land

cover or topography

including increase in

intensity of land use (with

respect to local land use

plan)

No Land Use:-

There will be no change in the existing land use of the

site.

Topography:- No Additional Change

Drainage:- No Additional Change

There will be no significant alteration in the drainage

pattern of the site with respect to the surrounding

locality.

1.2 Clearance of existing land,

vegetation and buildings?

No No such clearance activity will take place as the

proposed amendment is coming up within the existing

project premises only.

1.3 Creation of new land uses?

No The land use breakup after expansion is given as

under:

S.

No

.

Particulars Existing

area

(sq.m.)

Proposed

area

(sq.m.)

Total

area

(sq.m.)

1 Plant area 18860

(25.77%)

No change

is

envisaged

18860

(25.77%)

2 Paved area 5384

(7.36%)

5384

(7.36%)

3 Plantation 40000

(54.64%)

40000

(54.64%)

4 Open area 8956

(12.23%)

8956

(12.23%)

Total 73200

(100%)

73200

(100%)

This shows that the overall land use of the site will

significantly change but it will have negligible impact

on the land use and topography of the locality.

1.4 Pre-construction

investigations e.g. bore

houses, soil testing?

No No pre-construction investigations will take place as

the proposed amendment is coming up within the

existing project premises only.


6

1.5 Construction works? No No additional construction work will take place as the

proposed amendment is coming up within the existing

project premises only.

1.6 Demolition works? No No demolition activity will take place.

1.7 Temporary sites used for

construction works or

housing of construction

workers?

No --

1.8 Above ground buildings,

structures or earthworks

including linear structures,

cut and fill or excavations

No --

1.9 Underground works

including mining or

tunneling?

No --

1.10 Reclamation works? No --

1.11 Dredging? No --

1.12 Offshore structures? No --

1.13 Production and

manufacturing processes?

Yes Two additional products viz., Phosphate Rich Organic

Manure (PROM) to the tune of 40,000 TPA and

Sodium Silico Fluoride (a byproduct) to the tune of

2000 TPA will be manufactured.

Methodology for production of PROM :-

1

•For making PROM Sufficient for one ha area 200 kg high grade rock Phosphate will be mixedwith 5 ton of cow dung and crop residue mixture

2

•For enhancing the microbial activity 1kg of Azotobactor and 1 kg of Phosphate Solubilizingbacteria (PSB) and 0.5 kg of decomposing culture was also added to the mixture as slurry.

3

•The mixture was allowed to decompose for 90 days in a pit.

•After 90 days, approximately 3.0 tons of mature PROM will be harvested, comprising about 30 kg N and 60 kg P2O5.


7

Methodology for production of Sodium Silico Fluoride (a by Product):-

1.14 Facilities for storage of

goods or materials?

No The details about the same is as under:-

S.

No

Raw Material Storage for three days Storage

Existing (T) Proposed (T) Total (T)

1 Rock Phosphate 1603

--

1603 Covered storage yard

2 Sulphuric Acid

(98%)

1134 1,134 Acid tanks

(Existing 2 nos – 500 MT each and 1

no 1000 MT capacity and 1 nos

1,200 MT capacity)

4 Urea 3 3 Covered storage yard

5 DAP 395 395

6 MOP 160 160

7 Borex Powder 15 15

8 LAB* 140 140

9 Agricultural

Waste and cow

Dung

600 600 Will be stored in open area.

Total 3468.75 4068.75

* Linear Alkyl Benzene

1.15 Facilities for treatment or

disposal of solid waste or

liquid effluents?

No Solid Waste- For manufacturing of PROM there is

only physical mixing of raw materials no chemical

reaction is involved, hence no additional solid waste &

liquid effluent will be generated.

For manufacturing of sodium silico Fluoride The

1

•The gaseous effluent genrated in the single super Phosphate Plant is absorbed in the scrubbersection using water to convert into Hydro Flurosilicio Acid.This acid is pumped out from thesettling tank of the venturii and received at sodium silico Fluoride Plant.

2

•Here the acidic fluorosilicate acid is reacted with sodium sulphate solution to neutralize it togenerate sodium silico Fluoride crystals and dilute sulphuric acid.

•H2SiF6(I) + Na2SO4 Na2 SiF6 + Dil. H2SO4

3

•The production facilities are installed in most of the SSP plant mainly to convert the liquideffluent (H2SiF6) in to a salable by-product . Hence it is primarily a pollution controlprocess to treat the liquid effluent.


8

production facilities are installed in most of the SSP

plant mainly to convert the liquid effluent (H2SiF6) in

to a salable by-product. Hence it is primarily a

pollution control process to treat the liquid effluent.

In the unit the solid waste or liquid effluent generated

will have no impact on the physical environment as

the solid waste and spent liquid will be reused in the

process.

Solid Waste

Liquid Effluent- No additional liquid effluent will be generated

S.

No.

Particulars Waste Water, KLD Disposal

Existing Proposed Total

1. Industrial Waste Water Reused again in the process

SSP 95 -- 95

LABSA 5 -- 5

2. Domestic Waste Water Sewage Treatment Plant &

treated water is being reused

for plantation.

Total man power

(84 person)

8 5 13

S.

No.

Particulars Category

under

HWMR

Existing

Quantity

TPA

Proposed

Quantity

(TPA)

Total after

Moderization

Disposal

1. Wet scrubber

sludge

36.1 391 --- 391 Reused in

the process

2. Used oil 5.1 0.8 KLPA --- 0.8 KLPA Reused as

lubricant

3. Spent acid 12.1 -- --- 2927 Reused in

SSP plant

4. Dust from Dust

collector ( bag

filter)

34.1 0.07 TPA --- 0.07 TPA Reused in

the process

1.16 Facilities for long term

housing of operational

workers?

No --

1.17 New road, rail or sea traffic

during construction or

operation?

No --

1.18 New road, rail, air

waterborne or other

No --


9

transport infrastructure

including new or altered

routes and stations, ports,

airports etc?

1.19 Closure or diversion of

existing transport routes or

infrastructure leading to

changes in traffic

movements?

No --

1.20 New or diverted

transmission lines or

pipelines?

No --

1.21 Impoundment, damming,

culverting, realignment or

other changes to the

hydrology of watercourses

or aquifers?

No --

1.22 Stream crossings? No --

1.23 Abstraction or transfers of

water from ground or

surface waters?

Yes The existing water demand is being met through water

tanker supply but after expansion the water source will

be an open well located in nearby land, which is under

the name and title of Rama Phosphates Ltd, Udaipur.

1.24 Changes in water bodies or

the land surface affecting

drainage or run-off?

No --

1.25 Transport of personnel or

materials for construction,

operation or

decommissioning?

No The unit has the advantage of location having good

infrastructure network.

Particular Existing

(nos.)

Proposed

(nos.)

Total

(nos.)

Trucks

(20 tonnes)

48 2 50

1.26 Long-term dismantling or

decommissioning or

restoration works?

No --

1.27 Ongoing activity during

decommissioning which

could have an impact on the

No --


10

environment?

1.28 Influx of people to an area

in either temporarily or

permanently?

No The expansion of the project will involve employment

of staff members. Total 84 manpower (80 employees

are existing and 4 workers are proposed) daily. The

local people will be trained to avoid inlux of people.

1.29 Introduction of alien

species?

No --

1.30 Loss of native species or

genetic diversity?

No --

1.31 Any other actions? No --

2. Use of Natural resources for construction or operation of the Project (such as land, water,

materials or energy, especially any resources which are non-renewable or in short supply)

Information/checklist

confirmation

Yes/

No

Details thereof (with approximate quantities /rates,


2.1 Land especially

undeveloped or agricultural

land (ha)

No It is an existing unit. The land is duly converted by

District Industries Centre vide letter no.

A.F.07/INFA/91/3657 dated 26/29.06.1995 for the

industrial purpose. The land documents along with

land conversion letter are enclosed as Annexure.

The additional process is coming up within the same

premises.

2.2 Water (expected source &

competing users) unit: KLD

Yes The existing water demand is being and will be met

through water tanker supply & another water source

will be an open well located in nearby land, which is

under the title of Rama Phosphate Ltd., Udaipur. After

expansion the total fresh water requirement will be

316 KLD.

S.

No.

Particulars Water Demand (KLD)


A One time water demand 413.5 - 416

i. Industrial daily fresh water

demand

300.5 2.5 303

ii. Domestic Purposes 13 - 13

B Total Fresh water demand 313.5 2.5 316

C Recycled water demand 100 - 100

2.3 Minerals (MT) No --


11

2.4 Construction material –

stone, aggregates, sand /

soil (expected source – MT)

No --

2.5 Forests and timber (source

– MT)

No --

2.6 Energy including electricity

and fuels (source,

competing users) Unit: fuel

(MT), energy (MW)

Yes The power required for the proposed expansion is as

follows:-

The existing unit is having one three phase

transformer of 1600 kVA; 33000 Volts/433 Volts

additional transformer & total demand for additional

GSSP plant-III(134000 TPA) & SSP-134000 TPA for

which ECA has already be granted the said supply,

erection, commissioning work would be started soon

as per the plan.

No additional GD set to be installed

S.

No

Particular Existing

(kVA)

Propose

d (kVA)

Total

(kVA)

1. Connected

Load

2550*

(1600+950)

--- 2550

2.7 Any other natural resources

(use appropriate standard

units)

No --

3. Use, storage, transport, handling or production of substances or materials, which could be

harmful to human health or the environment or raise concerns about actual or perceived

risks to human health.

S.

No.


confirmation

Yes/

No

Details thereof (with approximate quantities/rates,



12

3.1 Use of substances or

materials, which are

hazardous (as per MSIHC

rules) to human health or

the environment (flora,

fauna, and water supplies)

No As per MSIHC rules 1989, schedule 1, the following

chemicals are stored and used in the manufacturing of

chemical fertilizer:

Particulars Existi

ng

TPA

Propos

ed

TPA

Total

After

Expansio

n TPA

Storage

Sulphuric

acid (98%)

1,13,4

00

-- 1,13,400 Acid

tanks

(Existin

g 2 nos

– 500

MT

each

and 1

no 1000

MT

capacity

1,200

MT

capacity

)

*We already have been granted EC for additional SSP

production 134000 TPA (181000+134000+315000

TPA)

All possible measures are taken in to consideration for

storing the above mentioned chemical. Thus, will not

cause any risk to human health.

3.2 Changes in occurrence of

disease or affect disease

vectors (e.g. insect or water

borne diseases)

No --

3.3 Affect the welfare of people

e.g. by changing living

conditions?

No --

3.4 Vulnerable groups of

people who could be

affected by the project e.g.

No --


13

hospital patients, children,

the elderly etc.,

3.5 Any other causes No --

4. Production of solid wastes during construction or operation or decommissioning

(MT/month)

S.

No.


confirmation

Yes/

No



4.1 Soil, overburden or mine

wastes

No --

4.2 Municipal waste (domestic

and or commercial wastes)

No --

4.3 Hazardous wastes (as per

Hazardous Waste

Management Rules

No No hazardous waste will be generated due to the

addition of proposed products.

4.4 Other industrial process

wastes.

No --

4.5 Surplus product. Yes SSF is produced as a by-product.

4.6 Sewage sludge or other

sludge from effluent

treatment.

No Sewage sludge generated from the sewage treatment

plant is used as manure in plantation and the same will

be continued.

4.7 Construction or demolition

wastes.

No --

4.8 Redundant machinery or

equipment.

No --

4.9 Contaminated soils or other

materials.

No --

4.10 Agricultural wastes. No --

4.11 Other solid wastes. No --

5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr)

S.No. Information/Checklist

confirmation

Yes/

No



5.1 Emissions from combustion

of fossil fuels from

stationary or mobile

sources.

Yes To control the emission of exhaust gas following

measures are adopted and will be followed after

expansion of the project:-

Stationary Source

No additional D.G. set to be provided


14

Mobile Source

Particular Existing

(nos.)

Proposed

(nos.)

Total

(nos.)

Trucks

(20 tonnes)

48 2 50.

5.2 Emissions from production

processes.

No No emission will take place due to the production of

additional products viz., PROM & SSF.

5.3 Emissions from materials

handling including storage

or transport

No No emission will take place due to materials handling

or storage & transport etc.

5.4 Emissions from

construction activities

including plant and

equipment

No --

5.5 Dust or odors from

handling of materials

including construction

materials, sewage and

waste.

No It will be taken care by spraying water on road, by

using covered space for fine size material handling,

and by sewage water treatment plant.

5.6 Emissions from

incineration of waste

No --

5.7 Emissions from burning of

waste in open air (e.g. slash

materials, construction

debris)

No --

5.8 Emissions from any other

sources

No --

6. Generation of Noise and Vibration, and Emissions of Light and Heat:

S.

No.


confirmation

Yes/

No



with source of information data

6.1 From operation of

equipment e.g. engines,

ventilation plant, crushers

No --

6.2 From industrial or similar

processes

Yes Operation of grinding unit, mixing unit and furnace,

material handling (raw material & product) creates


15

noise, & vibrations.

Following measures are adopted to control the noise

and vibration.

Proper designed silencer and noise absorbent

acoustic paneling is being fitted with

compartments of machineries/ equipments &

pumps, fans, compressors to reduce noise levels.

All the rotating equipments are being properly

lubricated and maintain.

Necessary safety and personal protective

equipment such as ear plug, ear muffs etc are

provided to the workers.

D. G. set is placed in inbuilt acoustic enclosure

and the base of the same has been made such a

way to avoid the vibration.

Noise levels generated is maintained to comply

with the Factories Rules (exceed 75dB (A) at 1 m

distance.

54.64% of plant area is under green cover.

6.3 From construction and

demolition

No --

6.4 From blasting or piling No --

6.5 From construction or

operational traffic

No As no construction activity will be done. Therefore no

traffic moment will be due to contraction activity.

Only PUC checked vehicles are allowed for all

transportation purposes.

6.6 From lighting or cooling

systems

No --

6.7 From any other sources No --

7. Risks of contamination of land or water from releases of pollutants into the ground or

into sewers, surface waters, groundwater, coastal waters or the sea:

S. No. Information/Checklist

confirmation

Yes/

No



7.1 From handling, storage, use

or spillage of hazardous

No To avoid contamination of land or water from releases

of pollutants into the ground or into sewers, surface


16

materials waters, groundwater following strategy is followed:-

A dyke wall has been constructed around the

storage tank. The management has also made

arrangement to store lime in the plant to neutralized

leaked acid from dyke wall if any.

In the event of leakage from pipline, main valve

will be closed immediately.

There is first aid at the site and a person will

immediately contact to fire brigade, police station,

hospital and fire fighting units in case of

emergency.

At each point where sulphuric acid is handled,

there is safety showers and eye wash stations

installed.

Warm water is also provided for a minimum of 15

minutes at the showers with a high enough volume

to drench the user.

Stations are equipped with an automatic alarm

system designed to summon help from adjacent

areas.

The safe handling of sulphuric acid from tanks,

trucks and tank cars by the application of air

pressure or by gravity requires careful attention to

proper procedures and is conducted by trained

personnel wearing proper protective clothing.

Smoking or other sources of ignition is not

permitted near tank cars or trucks, whether full or

empty. Tank cars and trucks should be accurately

spotted at the unloading line. For safety reasons, it

is recommended that at least two persons be

present during unloading.


17

7.2 From discharge of sewage

or other effluents to water

or the land (expected mode

and place of discharge)

No Domestic Waste water

In Existing unit: total domestic waste water

generation is (8KLD) thus after expansion he waste

water generation will remain same 8.0 KLD. Domestic

waste water is being treated in the well designed

sewage treated water for plantation/watering.

Industrial waste water

During operation phase the unit is not generating any

process waste water.

Thus the unit is maintaining zero water discharge.

7.3 By deposition of pollutants

emitted to air into the land

or into water

No The flue gas emitted from various sources routed

(after proper treatment equipments) through stack into

the atmosphere for proper dispersion. At any point of

time the emissions will not be higher than the

prescribed limit.

In SSP and GSSP plant to control the flue gas

emission cyclone, bag filters, ventury wet scrubber,

scrubbing tower (4 stages) has been installed and same

will be maintained in operation in good working

condition. The height of the stack is sufficient to avoid

any down wash and it disperses the pollutant

effectively. One D. G. set installed in the existing unit

has acoustic enclosure type with adequate stack height

(5 m).

Hazardous waste such as sludge generated from wet

scrubber and used oil is and will be generated from the

process which is reused in the process.

7.4 From any other sources No --

7.5 Is there a risk of long term

build up of pollutants in the

environment from these

sources?

No --

8. Risk of accidents during construction or operation of the Project, which could affect

human health or the environment

S.

No.


confirmation

Yes/

No



8.1 From explosions, spillages, No For protection of the plant against the spillages and


18

fires etc from storage,

handling, use or production

of hazardous substances

fires the following measures will be adopted:-

On-site emergency plan and off-site emergency plan

has been prepared.

All precautionary measures are and will be adopted

after expansion and use of protective footwear and

helmet will be mandatory.

Adequate PPE’s (respirators, ear plug, noise muff,

helmet etc) are provided to the workers.

However, to meet out the minor incidences and

accidents, first aid measures are provided at site.

The workers will be provided with the training for

the first aid measures in case of accident.

Periodically medical checkup of the workers is and

will be done after expansion. The test conducted

will include X-ray, blood test, respiratory

examination etc.

Fire detection and alarm system is installed.

Fire extinguisher has been installed at strategic

points all over the premises, checked at regular

intervals and a record is being made and will be

maintained of their regular monitoring.

A water tank is always made ready which remain at

least 75% full.

Toxic gases are being dislodged in water and

neutralize with lime.

First aid facilities are being provided with the staff

personals.

One vehicle is always on standby for immediate

transport.

Telephone facility is already made available at plant

for communication and contacting with the outside

agencies.

Thus, there is negligible risk of accidents during

operation phase.

8.2 From any other causes No --

8.3 Could the project be No The project is located in seismic zone-II, low damage


19

affected by natural disasters

causing environmental

damage (e.g. floods,

earthquakes, landslides,

cloudburst etc)?

risk zone (MSK VI or less), no severe earthquake is

anticipated.

According to the secondary sources, there is no flood,

cloud burst and landslide reported till now.

9. Factors which should be considered (such as consequential development) which could lead

to environmental effects or the potential for cumulative impacts with other existing or

planned activities in the locality

S.

No.


confirmation

Yes /

No



9.1 Lead to development of

supporting cities, ancillary

development or

development

stimulated by the project

which could have impact on

the environment e.g.:

•Supporting infrastructure

(roads, power supply, waste

or waste water treatment,

etc.)

•Housing development

•extractive industries

• supply industries

• other

No Since, the amendment is in the existing unit, there will

not be any major development in regards to projects

except the following:-

Very marginal increase in electric power supply

Locals will be preferred and thus there will not be

any housing development.

There will be additional supply involved in terms of

packing, raw material and products.

There will be very few numbers of additional uses

of extra transportation vehicles.

9.2 Lead to after use of the site,

which could have an impact

on environment

No --

9.3 Set a precedent for later

developments

No --

9.4 Have cumulative effects

due to proximity to other

existing or planned projects

with similar effects

No --

II Environmental Sensitivity (within 15 km radius) –

S.

No.

Areas Name/

Identity

Detail thereof (with approximate

quantities/rates, wherever possible)


20

with source of information date

1 Areas protected under

international conventions,

national or local legislation

for their ecological,

landscape, cultural or other

related value

Yes As per the central and state list of

protected monuments :

Jagdish Temple 12.48 km (NW)

Moti Magri 13.80 km (NW)

Gangodbhe Kund 9.9 km NW

Group of Shiv

Temple

9.8 km NW

Meera Temple 10.9 km WNW

Cenotaph of Raja

Rama Shah’s Sons

10.2 km NW

2 Areas which are important or

sensitive for ecological

reasons - Wetlands,

watercourses or other water

bodies, coastal zone,

biospheres, mountains,

forests

Udai Sagar lake

Ahar River

Fateh Sagar Lake

2.8 kms from site towards NE.

3.4 km from site towards NNW

13.7 km from site towards WNW

Name

Kantia R.F.

Bara Magra R.F.

Panwari R.F.

Hora R.F.

Bagdara R.F.

Amarbir R.F.

Santu R.F.

Segria R.F.

Umra R.F.

Odi R.F.

R.F.

Distance from Project Site

8.9 km towards N

8.4 km towards N

5.4 km towards NNE

4.6 km towards WNW

0.54 km towards ESE

2.9 km towards ESE

4.4 km towards E

1.4 km towards NNE

1.4 km towards NW

3.7 km towards NE

10.15 towards SW

3 Areas used by protected,

important or sensitive

species of flora or fauna for

breeding, nesting, foraging,

resting, over wintering,

migration.

None --

4 Inland, coastal, marine or

underground waters

-- --

5 State, National boundaries None --

6 Routes or facilities used by

the public for access to

Nearest railway station

is Umra Railway

3.2 km towards WSW from the site.


21

recreation or other tourist,

pilgrim

areas

Station

Nearest Airport is

Maharana Pratap

Airport (Dabok,

Udaipur)

13.3 km towards NE from the project

site.

NH-76 (connecting

Udaipur to MP Border

7.1 km towards NNW from the site.

S.H.-32, connecting

Udaipur-Chittorgarh

6.7 km towards WSW from the site.

NH-8- connecting

Delhi - Mumbai

10.0 km towards WNW from the site.

7 Defense installations None --

8 Densely populated or built-

up area

Umra 2 km towards South-West from the site.

9 Areas occupied by sensitive

man-made land uses

(hospitals, schools, places of

worship, community

facilities)

Primary and secondary

Schools, Community

Health Centre, Public

Health Centre, Clinics

are available in the

Umra village.

Habitation of Village Umra is scattered

from a distance of 725 metrs. (WSW), to

a distance of 2.45 km (SW). Habitation

of village Lakarwas initiates from a

distance of 2.0 km NNE. In Village

Umra primary, secondary schools,

dispensary, and private hospitals etc.

exists.

Medical Facilities: Nearest Prathmik

Swasthya Kendra, Umra 1.2 km SW;

Government Hospital; Maharana Bhopal

General Hospital.

Schools: Girwa block have approx. 6

government schools. Rajkiya Uchh

Prathmik Vidhyalaya, Lakarwas 2.4 km

NNE, Rajkiya Madhyamik Vidhyalaya,

Umarda 1.24 km SW.

Places of worship: Daglmand Temple

2.08 km NE, Hinglaj Mata Mandir 3.14

km N, Dhuni Mata ka Mandir

Institutes: Aravali Institute of technical

Education 2.07 km (W), Sunrise group

of Institutions B. Tech and MBA (2.68


22

km W), SS college of Engineering 2.0

km (W).

10 Areas containing important,

high quality or scarce

resources (ground water

resources, surface resources,

forestry, agriculture,

fisheries, tourism, minerals)

The area is falling in

Over-Exploited Zone

as classified by

CGWA.

11 Areas already subjected to

pollution or environmental

damage. (those where

existing legal environmental

standards are exceeded).

None --

12 Areas susceptible to natural

hazard which could cause the

project to present

environmental problems

(earthquakes, subsidence,

landslides, erosion, flooding

or extreme or adverse

climatic conditions)

The project is located

in seismic zone-II, low

damage risk zone

(MSK VI or less),

there are no reports of

landslide and

earthquake in the area

so far.

-

“I hereby given undertaking that the data and information given in the application and enclosure are

true to the best of my knowledge and belief and I am aware that if any part of the data and information

submitted is found to be false or misleading at any stage, the project will be rejected and clearance

give, if any to the project will be revoked at our risk and cost.”

Date: 14.11.2017 Mr.K.P. Sukthanker

Place: Udaipur Rama Phosphates Ltd.

General Manager (Works)

4807/ 11, Jhamarkotra Road,


District – Udaipur (Raj.)

PROJECT: Rama Phosphates Ltd., Udaipur Section I/ Executive Summary

Gaurang Environmental Solutions 1

SECTION-I



EXECUTIVE SUMMARY

INDEX

S. NO. CONTENTS PAGE NO.

1.1 IDENTIFICATION OF PROJECT 3

1.2 SALIENT FEATURES OF THE PROJECT 5

1.3 RAW MATERIAL 7

1.4 PRODUCT 8

1.5 SOLID WASTE 9

CONCLUSION 9



EXECUTIVE SUMMARY

1.1 INTRODUCTION

Rama Phosphates Ltd. is an existing phosphate fertilizer manufacturing unit, which is

situated at # 4807/11, Jhamarkotra Road, Village-Umra, Tehsil-Girwa, Distt.-Udaipur

(Raj.). The unit was established in the year 1995. The ministry of Environment, Forests

vide letter no F.No J-11011/116/2009-IA-II(I) dated 05/05/2009 has accorded

Environmental Clearance to the project for manufacturing of Single Super Phosphate

/Granulated Single Super Phosphate Fertilizers manufacturing plant from 132000

MT/Annum to 181,000 TPA and setting up of NPK mixed fertilizer plant (Annexure-

I).

Further, MoEF&CC, GoI vide letter no J-11011/292/2011-IA-II (I) dated 18/09/2014

granted Environmental Clearance for Expansion project of Single Super Phosphate

(1,81,000 to 3,15,000 TPA) and 300,000 TPA converted in Granular SSP), NPK

(60,000 TPA), and additional Boronated SSP (25,000 TPA) and LABSA

(20,000TPA)of M/s Rama Phosphates Ltd at 4807/11, Jhamar Kotra Road village Umra

Girva District Udaipur Rajasthan.(Annexure-II).

Now, the unit is proposing amendment in the existing capacity and is now proposing

to add two more products in the existing production viz., Phosphate Rich Organic

Manure (PROM) to the tune of 40,000 TPA and Sodium Silico Fluoride (a byproduct)

to the tune of 2000 TPA.


Existing TPA Proposed TPA Total TPA

SSP 3,15,000 - 3,15,000

GSSP 3,00,000 - 3,00,000

NPK 60,000 - 60,000


Zincated SSP 75,000 - 75,000

LABSA 20,000 - 20,000

Phosphate Rich Organic

Manure (PROM)

- 40,000 40,000

Sodium Silico Fluoride - 2,000 2000



(SSF) (a byproduct)

The proposed amendment is coming up within the same premises. Hence no

additional land will be required. The total land area of the unit is 73,200 sq.m.

The existing project cost is Rs. 3019.94 Lakh. The project cost for the proposed

amendment is Rs. 80 Lakh. Thus, after the proposed amendment the capital cost will

be Rs. 3100 Lakh.

As per the Gazette Notification dated Sept.14th 2006 and subsequent amendment in

the Gazette Notification on dated 1st Dec. 2009, under 5(a), all fertilizer units except

SSP will be treated as ‘A’ category project. Thus, the project is treated as ‘A’.

The proposed amendment is coming up within the same premises; hence no additional

land will be required. The total land area of the unit is 73,200 sq.m.

REGULATORY COMPLIANCES

Consent to Establish has been obtained for implementation of Pollution Control

scheme for proposed SSP unit by RSPCB vide letter no. F 12(30-139)

RSPCB/Gr.IV dated 29/06/1995.

Consent to Operate for Single Super Phosphate & GSSP powder issued by RSPCB

vide letter no F (Tech)/Udaipur (Girwa)/82(1)/2009-2010/6303 dated 16/3/2010.

The ministry of Environment, Forests vide letter no F.No J-11011/116/2009-IA-

II(I) dated 05/05/2009 has accorded Environmental Clearance for the Expansion

project of Single Super Phosphate /Granulated Single Super Phosphate Fertilizers

manufacturing plant from 132000 MT/Annum to 181,000 TPA and setting up of

NPK mixed fertilizer plant at 4807/11, Jhamar Kotra Road village Umra Girva

District Udaipur Rajasthan.

MOEF GOI Regional Office, Central Region Lucknow vide letter F No

IV/ENV/R/IND-109/742/2009/453 dated 23/11/2012 has certified the compliance

report.

Consent to Operate for Expansion project of Single Super Phosphate /Granulated

Single Super Phosphate Fertilizers manufacturing plant from 132000 MT/Annum



to 181,000 TPA and setting up of NPK mixed fertilizer plant issued by RSPCB

vide letter no F (Tech)/Udaipur(Girwa)/4(1)/2010-2011/3733-3735 dated

22/09/2010.

Corrigendum in Consent to Operate for Expansion project of Single Super

Phosphate /Granulated Single Super Phosphate Fertilizers manufacturing plant

from 132000 MT/Annum to 181,000 TPA and setting up of NPK mixed

fertilizer plant issued by RSPCB vide letter no F(HDF-125)RPCB/553 dated

7/10/10.

Authorization under HWMHR 2008 has been issued by RSPCB vide letter no F

(HSW)/Udaipur (Girwa)/44(1)/2010-2011/4290-4293 dated 22/10/2010.

MoEF&CC, GoI vide letter no J-11011/292/2011-IA-II (I) dated 18/09/2014

granted Environmental Clearance for Expansion project of Single Super

Phosphate (1, 81,000 to 3,15,000 TPA) and 300,000 TPA converted in Granular

SSP), NPK (60,000 TPA), and additional Boronated SSP (25,000 TPA) and

LABSA (20,000TPA)of M/s Rama Phosphates Ltd.

Consent to Establish (stage-III) for Expansion project of Single Super Phosphate

(1, 81,000 to 3, 15,000 TPA) and 300,000 TPA converted in Granular SSP), NPK


(20,000TPA) issued by RSPCB vide letter no F (PLG)/Udaipur

(Girwa)/25(1)/2014- 2015/8911-8913 dated 16/03/2016.

The one time water demand after the proposed amendment will be 416 KLD. Daily

fresh water demand for industrial purposes will be 303 KLD and the fresh water

demand for domestic purpose will be 13 KLD. Therefore, the total fresh water

demand will be 316 KLD. The recycled water will be 100 KLD.

1.2 SALIENT FEATURES OF THE PROJECT

S. No. Particular Description

1. Project location # 4807/11, Jhamarkotra Road, Village-Umra, Tehsil-Girwa, Distt.-

Udaipur (Raj.)

The geographical location of the unit is as under:-

NW NE

Latitude-24° 31’ 54.93” (N) Latitude-24° 32’ 01.16” (N)



Longitude-73° 47’ 41.56” (E) Longitude-73° 47’ 43.11” (E)

SE SW

Latitude-24°32’ 00.34” (N) Latitude-24° 31’ 52.90” (N)

Longitude-73° 47’ 49.35”

(E)

Longitude-73°47’ 46.27” (E)

2. Plant Capacity

Particulars

Capacity (TPA)

Existing

TPA

Proposed

TPA Total TPA

SSP 3,15,000 - 3,15,000

GSSP 3,00,000 - 3,00,000

NPK 60,000 - 60,000


Zincated SSP 75,000 - 75,000

LABSA 20,000 - 20,000

Phosphate Rich

Organic Manure

(PROM)

- 40,000 40,000

Sodium Silico

Fluoride (SSF) (a

byproduct)

- 2000 2000

3. Total area 73,200 sq.m.

4. Project cost The existing project cost is Rs. 3019.94 Lakh. The project cost for

the proposed amendment is Rs. 80 Lakh. Thus, after the proposed

amendment the capital cost will be Rs. 3100 Lakh.

5. Water demand/Source S.

No.

Particulars Water Demand (KLD)


A One time water

demand

413.5 - 416

i. Industrial daily fresh

water demand

300.5 2.5 303


B Total Fresh water

demand

313.5 2.5 316

C Recycled water

demand

100 - 100

Source: Tanker water supply

6. Waste water

generation

Industrial waste water: Nil

Domestic waste water: 8 KLD

7. Waste Water

Management

• No waste water will be generated from the industrial activities.

• Domestic waste water will be treated in Sewage treatment plant.

8. Employment

generation

Existing = 80 workers

4 additional workers will be required for the proposed amendment

Total: 84 workers



9. Power Supply/ Start

up Power

S. No. Particulars Existing

(kVA)

Proposed

(kVA)

Total

(kVA)

1. Connected Load 2550 - 2550

S. No. Particulars Existing

(kVA)

Proposed

(kVA)

Total

(kVA)

1. DG set 500 kVA

1000

kVA

- 500

kVA

1000

kVA

2. Transformer 1600 kVA - 1600 kVA

1.3 RAW MATERIAL

Single Super Phosphate (SSP)

SSP

S. No. Raw Material Existing (TPA) Proposed

(TPA)

Total (TPA)

3,15,000 TPA 3,15,000 TPA

1. Rock Phosphate 1,76,400 Nil 1,76,400

2. Sulphuric Acid (98%) 1,13,400 1,13,400

3. Water 50,400 50,400

4. Less Evaporation 25,200 25,200

5. Net SSP 3,15,000 3,15,000

Granulated Single Super Phosphate (GSSP)

GSSP (86-92 % of Total SSP production)

S. No. Plant Capacity Existing (TPA) Proposed

(TPA)

Total (TPA)

1. Feed SSP 3,22,078 Nil 3,22,078

2. Water 13,140 13,140

3. Total 3,35,218 3,35,218

4. Less Evaporation 35,218 35,218

5. Net GSSP 3,00,000 3,00,000

Boronated SSP

Boronated SSP

S. No. Raw Material Existing (TPA) Proposed (TPA) Total (TPA)

1. Feed SSP 74,865 Nil 74,865

2. Boron 135 135

3. Total 75,000 75,000



Linear Alkyl Benzene Sulphonic Acid (LABSA)

LABSA Plant Capacity - 60.6 MT/day

INPUT OUTPUT

LAB(Linear Alkyl Benzene) 4121 Kg. LABSA 60,606 Kg.

Con. H2SO4 55090 Kg. Dilute

H2SO4

8871 Kg

Water 10266 Kg.

Total 69477 Kg. Total 69477 Kg.

Zincated SSP

Zincated SSP

Capacity 75000

Feed SSP 74865

Zinc 135

Total 75000 MTA

Phosphate Rich Organic Manure (PROM)

Sodium Silico Fluoride (SSF)

SSF is the process by-product of Single Super Phosphate. Hence no raw material is

required for its production. The production facilities are installed in most of the SSP

plant mainly to convert the liquid effluent (H2SiF6) in to a salable by-product. Hence

it is primarily a pollution control process to treat the liquid effluent.

1.4 PRODUCTS



SSP 3,15,000 - 3,15,000

GSSP 3,00,000 - 3,00,000

NPK 60,000 - 60,000

Boronated SSP

S. No. Raw Material Existing (TPA) Proposed (TPA) Total (TPA)

1. High grade rock Phosphate Nil 60 60

2. Cow dung and crop residue

mixture

1500 1500

3. Azatobactor 0.3 0.3

4. Phosphate Solubilizing

bacteria (PSB)

0.3 0.3

5. decomposing culture 0.15 0.15

6. Total 1561 TPA 1561 TPA




Zincated SSP 75,000 - 75,000

LABSA 20,000 - 20,000


Manure (PROM)

- 40,000 40,000

Sodium Silico Fluoride

(SSF) (a byproduct)

- 2,000 2000

1.5 SOLID WASTE

S.

No.


under

HWMR

Existing

Quantity

TPA

Proposed

Quantity

TPA

Total after

amendment

Disposal

1. Wet scrubber

sludge

36.1 391 TPA Nil 391 TPA Reused in the

process

2. Used oil 5.1 0.8 KLPA 0.8 KLPA Reused as lubricant

3. Spent acid 12.1 2927 TPA 2927 TPA Reused in SSP

plant

4. Dust from dust

collector (bag filter)

34.1 0.07 TPA 0.07 TPA Reused in the

process

1.6 CONCLUSION

The unit is already an existing one. All adequate preventive measures are being / will

be adopted to keep the various pollutants within permissible limits imposed by

Regulatory Bodies. Green belt development in & around the area will increase

aesthetic property, as tool for effective pollution mitigate measure, and will also serve

as biological indicators for that particular site.

*************

PROJECT: Rama Phosphates Ltd., Udaipur Section II/ Introduction of the Project

Gaurang Environmental Solutions

11

SECTION – II



12

SECTION – II

INTRODUCTION OF THE PROJECT/ BACKGROUND

INFORMATION

INDEX

S. No. Contents Page No.

2.1 Identification of Project and Project Proponent 13

2.2 Brief Description of Nature of the Project 14

2.3 Need for the Project and its Importance to the Country and or Region 15

2.4 Demand-Supply Gap 16

2.5 Imports V/S Indigenous Production 17

2.6 Export Possibility 17

2.7 Domestic/Export Markets 18

2.8 Employment Generation (Direct and Indirect) due to the Project 18

**********



13

INTRODUCTION OF THE PROJECT/BACKGROUND

INFORMATION

2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT


situated at # 4807/11, Jhamar kotra Road, Village-Umra, Tehsil-Girwa, Distt.-Udaipur

(Raj.). The unit was established in the year 1995. The ministry of Environment,

Forests vide letter no F.No J-11011/116/2009-IA-II(I) dated 05/05/2009 has accorded

Environmental Clearance for the Expansion project of Single Super Phosphate

/Granulated Single Super Phosphate Fertilizers manufacturing plant from 132000

MT/Annum to 181,000 TPA and setting up of NPK mixed fertilizer plant





(20,000TPA)of M/s Rama Phosphates Ltd at 4807/11, Jhamar Kotra Road village

Umra Girva District Udaipur Rajasthan.

Now, the unit is proposing amendment in the existing capacity and is now proposing

to add two more products in the existing production viz., Phosphate Rich Organic

Manure (PROM) to the tune of 40,000 TPA and Sodium Silico Fluoride (a byproduct)

to the tune of 2000 TPA.

The status of the E.C. after proposed amendment in EC would be as below:-



SSP 3,15,000 - 3,15,000

GSSP 3,00,000 - 3,00,000

NPK 60,000 - 60,000


Zincated SSP 75,000 - 75,000

LABSA 20,000 - 20,000


Manure (PROM)

- 40,000 40,000


(SSF) (a byproduct)

- 2,000 2000



14

As per the Gazette Notification dated Sept.14th

2006 and subsequent amendment in

the Gazette Notification on dated 1st Dec. 2009, under 5(a), all fertilizer units except

SSP will be treated as ‘A’ category project. Thus, the project is treated as ‘A’.

Project Proponent

Rama Phosphates Ltd is one of the leading phosphates fertilizer manufacturing

companies in Rajasthan. It is a group of experienced and knowledgeable

professionals. Rama Phosphates is in existence from last 21 years and one of its units

at Pune is in existence from last 40 years and pioneer in India.

Rama Phosphates Ltd has two manufacturing wings viz.

a) Fertilizer and

b) Edible oil

The company is engaged in manufacturing phosphatic fertilizers viz. Single Super

Phosphates (Powder as well as Granule), Mixed fertilizers namely NPK and

chemicals like Sulphuric acid, Oleum etc.

Rama Phosphates Ltd is one of the largest manufacturers in India. The products of

Rama Phosphates Ltd are marketed in various states in the country under brand name

of ―Girnar‖ and ―Suryaphool‖. Both brands are leading brands in the states of

Maharashtra, M.P., Chhattisgarh, Rajasthan, Karnataka, Haryana, Gujarat etc.

Mr. K. P. Sukthankar, General Manager (Works) has a vide experience in fertilizer

industry, technology and market.

2.2 BRIEF DESCRIPTION OF NATURE OF THE PROJECT

The industry is manufacturing a variety of products to service a range of markets,

each of which contains a different mixture of the three vital nutrients essential for

plant growth:- nitrogen, phosphorous and potassium.

The existing unit is engaged in the manufacturing of SSP (Single Super Phosphates),

GSSP (Granulated Single Super Phosphates) and NPK to the tune of 1, 81,000 TPA,

66,000 TPA and 60,000 TPA respectively.






15


(20,000TPA)of M/s Rama Phosphates Ltd at 4807/11, Jhamar Kotra Road village

Umra Girva District Udaipur Rajasthan

Now as per the increasing market demand, the unit is proposing amendment in the

Existing EC already granted by MOEF&CC.

2.3 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE

COUNTRY AND OR REGION

Being an agro based economy, India the third largest fertilizer consumer and producer

of the world. It has been observed that the subsidies on Indian fertilizer have been

rising at constant rate, due to the rise in the cost of production and the inability of the

government to raise the maximum retail price of the fertilizers. The population of the

country is increasing at 1.5% annually. This requires higher production of food grains.

The total cropped area is only 30% of the net geographical area, which is not enough

for increasing the agricultural productivity. Hence, the main focus shifts on the

improvement of the farm income, for which the fertilizer industry needs to lay more

stress on the agricultural activities in the country. This will also help to improve terms

between the government agencies and the fertilizer industry in India.

Phosphorus is one among the most important nutrients for plant growth along with

nitrogen and potash. The most important ore of phosphorus is rock phosphate which is

a complex phosphate of calcium. Manufacture of synthetic phosphatic fertilisers (such

as triple superphosphate, ammonium phosphate, etc.) demands production of

elemental phosphorus or phos-phoric acid from phosphate rock, which, by itself, is an

energy—intensive process. Biochemical conversion of phosphate rock into soluble

phosphates that are directly assimilated by plants becomes attractive in this respect.

Biofertiliser which is thus produced is named as PROM (Phosphate Rich Organic

Manure) since it is synthesized by blending finely ground phosphate rock with

organic manure. The most recommended sources of organic manure in this connection

(and those which are employed in the present study) are Vermicompost (the residue

left behind after composting plant wastes /animal wastes using earth worms) and the

sludge discarded from units that manufacture biogas by the anaerobic digestion of



16

animal wastes (cow dung, night soil, poultry litter, piggery waste) or plant wastes

(garden debris, agriculture residues, water hyacinth) or municipal/cellulosic wastes.

Anaerobic digester sludge (ADS) has the additional ad-vantage that it is a byproduct

and does not have separate manufacturing cost.

PROM can thus act as a viable substitute to otherwise expensive synthetic phosphatic

fertilizers. Though PROM has completed many successful field trials commercial

production and utilization of PROM is not still upto the mark.

2.4 DEMAND – SUPPLY GAP

There has been a surge in the demand for fertilizers in the past few years; however,

the robust growth in consumption propensity has not been met with the required surge

in fertilizer production.

The challenges before the Indian fertilizer industry relate to the incertitude in the

supply of fertilizers. This has widened the gap between the demand and supply of

fertilizers in the country, which has led to an increase in the dependence of the

country on imports. This also reflects on the lack of realizing of the domestic capacity

utilization of the reserves in the country.

Increase in Fertilizer Supply:

1951-52: .04 MT

1975-76: 1.8 MT

2005-06: 15.5 MT

Increase in Fertilizer Demand:

1950-51: .07 MT

0.072.9

20.3

0.04 1.8

15.5

0

5

10

15

20

25

1951-56 1975-76 2005-06

Demand

Supply



17

1975-76: 2.9 MT

2005-06: 20.3 MT

These periods also witnessed a rapid increase in food grain production, which was

estimated to be initially 121 million tons from 52 million tons and finally increased to

208 tons.

The production capacity augmentation aims to contribute though minorly in the gains

in gross domestic product and fulfill the regional supply gap.

2.5 IMPORTS V/S INDIGENOUS PRODUCTION

The proposed project is a captive industry and all the machineries, tools and

implements will be indigenously purchased and installed. There is sufficient

availability of raw material (mainly Rock phosphate) in International market so raw

material can be sourced from overseas market (like Jordan, Egypt) in case of

unavailability. The domestic production of it has been catering to the domestic market

only.

The fertilizer industry is remained protected under the umbrella of the Retention

pricing Scheme (RPS) of the Indian government, and has been unable to reduce the

government's burden of subsidizing the rates. Single Super Phosphate (SSP) was

brought under the gambit of RPS in 1982. To retrieve the health and growth of the

fertilizer industry, the government of India has drafted long term realistic policies that

would enable the industry to overcome the challenges and increase productivity.

2.6 EXPORT POSSIBILITY

The proposed project is not prospecting exports.

2.7 DOMESTIC/EXPORT MARKETS

According to the International Fertilizer Industry Association (IFA), World fertilizer

production and sales have risen strongly in 2010, up 13% from 7% in 2009.

As per the, International Fertilizer Industry Association (IFA) consumption is

forecasted to grow a further 3.8% in 2011/12. However, despite the current positive

signals in the market, IFA also warned of rising agricultural commodity and food



18

prices and a possible repeat of the food crisis of 2007/08. Fertilizer consumption in

India vis-à-vis neighboring countries, during 2001-02 is as follows:

China – 225.1 Kg/ha

Bangladesh – 159.7 Kg/ha

Sri Lanka – 122.7 Kg/ha

Pakistan – 131.9 Kg/ha

India – 91.5 Kg/ha

World – 89.9 Kg/ha

India is the third largest fertilizer producer in the world. Fertilizer is a crucial input

contributing to about 40% of the productivity of the crop. The proposed project aims

to cater to the local market in the region of Udaipur.

2.8 EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE

TO THE PROJECT

Direct Employment

Manager 6

Supervisor 13

Fitter/Welder 15

Operator 25

Helper 16

Electrician 5

Total 80

Proposed employment for addition of products 4

Total Employment after addition of

products

84

Indirect Employment

Transportation and warehousing in the region would eventually be needed therefore

truckers and jobs in logistical activities will come up.

The fertilizer available will provide agency employment in the value chain analysis,

which will add place utility and retail in the domestic market.

The end use of the fertilizer will add to an additional rise (though minorly) in food

production and contribute gains in national employment and in the gross domestic

product.



19

The employment through transportation, warehousing, loading and unloading of

material and activities will provide indirect agency employment.

Development of Ancillary industries

There would be Development of ancillary industries or opportunities for example

Small petty businesses

This would create Indigenous Technologies for sustainable development.

No additional manpower is required for the proposed amendment.

************

PROJECT: Rama Phosphates Ltd., Udaipur Section III/ Project Description


SECTION – III



SECTION – III

PROJECT DESCRIPTION

INDEX


3.1 Type of Project Including Interlinked and Interdependent Projects 23

3.2 Location (Map Showing General Location, Specific Location and Project

Boundary & Project Site Layout) with Coordinates 24

3.3 Details of Alternate Sites Considered and the Basis of Selecting the Proposed Site,

Particularly the Environmental Considerations Gone into Should be Highlighted 27

3.4 Size or Magnitude of Operation 27

3.5 Project Description with Process Details (A Schematic Diagram/Flow Chart

Showing The Project Layout, Components Of The Project Etc.) 28

3.6 Raw Material Required Along With Estimated Quantity, Likely Source, Marketing

Area of Final Product/S, Mode of Transport of Raw Material and Finished Product 31

3.7 Resource Optimization /Recycling and Reuse Envisaged in the Project, If Any,

Should Be Briefly Outlined 32

3.8 Availability of Water its Source, Energy/Power Requirement and Source Should

Be Given Water 32

3.9 Quantity of Wastes to be Generated (Liquid and Solid) and Scheme for Their

Management/Disposal 33

3.10 Schematic Represent Actions of the Feasibility Drawing Which Given Information

of EIA Purpose 35



PROJECT DESCRIPTION

3.1 TYPE OF PROJECT INCLUDING INTERLINKED AND

INTERDEPENDENT PROJECTS

As per the Gazette Notification dated Sept.14th

2006 and subsequent amendment in the

Gazette Notification on dated 1st Dec. 2009, under 5(a), all fertilizer units except SSP will

be treated as ‘A’ category project. Thus, the project is treated as ‘A’.

The project is an amendment in Existing EC granted by MOEF vide letter no J-

11011/292/2011-IA-II (I) dated 18/09/2014 granted Environmental Clearance for

Expansion project of Single Super Phosphate (3,15,000 TPA) and 300,000 TPA

converted in Granular SSP), NPK (60,000 TPA), and additional Boronated SSP (25,000

TPA) and LABSA (20,000TPA).

Table: 3.1

Existing and proposed (amendment) capacity



SSP 3,15,000 - 3,15,000

GSSP 3,00,000 - 3,00,000

NPK 60,000 - 60,000


Zincated SSP 75,000 - 75,000

LABSA 20,000 - 20,000


Manure (PROM)

- 40,000 40,000


(SSF) (a byproduct)

- 2,000 2000



3.2 LOCATION (MAP SHOWING GENERAL LOCATION, SPECIFIC

LOCATION AND PROJECT BOUNDARY & PROJECT SITE

LAYOUT) WITH COORDINATES

The geographical location of t he unit is as under:-

NW NE

Latitude-240 31’ 54.93” (N) Latitude-24

0 32’ 0 1.16” (N)

Longitude-730 47’ 41.56” (E) Longitude-73

0 47’ 43.11” (E)

SW SE

Latitude-240 31’ 52.90” (N) Latitude-24

0 32’ 0 0.34” (N)

Longitude-730 47’ 46.27” (E) Longitude-73

0 47’ 49.35” (E)

Centre

Latitude-240 31’ 57.18” (N)

Longitude-730 47’ 45.37” (E)

Fig:

TOPOGRAPHICAL MAP OF 15 KM RADIUS



Fig -3.2 Goggle Map



Location plan

Fig 3.3 Location Plan

PROJECT SITEM/s Rama Phosphates Ltd.4807/11, Jhamarkotra Road, Village-Umra, Tehsil-Girwa, Distt.-Udaipur (Raj.).

LOCATION MAP



3.3 DETAILS OF ALTERNATE SITES CONSIDERED AND THE BASIS

OF SELECTING THE PROPOSED SITE, PARTICULARLY THE

ENVIRONMENTAL CONSIDERATIONS GONE INTO SHOULD BE

HIGHLIGHTED.

Not Applicable

As the proposed modernization is coming up within the same existing premises situated

at # 4807/11, Jhamarkotra Road, Village-Umra, Tehsil-Girwa, Distt.-Udaipur (Raj.). The

area has good communication network, roads, infrastructure, and power grid and drainage

system.

3.4 SIZE OR MAGNITUDE OF OPERATION

The existing unit is engaged in the manufacturing of SSP (Single Super Phosphates),

GSSP (Granulated Single Super Phosphates) and NPK to the tune of 1, 81,000 TPA,

66,000 TPA and 60,000 TPA respectively.



(1,81,000 to 3,15,000 TPA) and 300,000 TPA converted in Granular SSP), NPK (60,000

TPA), and additional Boronated SSP (25,000 TPA) and LABSA (20,000TPA)of M/s

Rama Phosphates Ltd. at 4807/11, Jhamar Kotra Road village Umra Girwa District

Udaipur Rajasthan.

Existing Products

S.No. Details Existing Capacity

(TPA)

1. SSP 3,15,000

2. GSSP 3,00,000

3. NPK 60,000

4. Boronated SSP 75,000

5. Zincated SSP 75,000

6. LABSA 20,000



Project Cost


amendment is Rs. 80 Lakh. Thus, after the proposed amendment the capital cost will be

Rs. 3100 Lakh.

3.5 PROJECT DESCRIPTION WITH PROCESS DETAILS (A

SCHEMATIC DIAGRAM/FLOW CHART SHOWING THE

PROJECT LAYOUT, COMPONENTS OF THE PROJECT ETC.)

The project is an amendment in Existing EC granted by MOEF&CC. The unit is situated

at # 4807/11, Jhamarkotra Road, Village-Umra, Tehsil- Girwa, Distt.-Udaipur, Rajasthan.

The total land area acquired by the unit is 73,200sq.m. The proposed modernization is

coming up in the existing land area in the earlier marked places. The land use breakup of

the unit is given as under:

S.

No.

Particulars Existing area (sq.m.) Proposed area

(sq.m.)

Total area (sq.m.)

1. Plant area 18,860 (25.77%) NIL 18,860 (25.77%)

2. Paved area 5,384 (7.36%) 5,384 (7.36%)

3. Plantation 40,000 (54.64%) 40,000 (54.64%)

4. Open area 8956 (12.23%) 8,956 (12.23%)

5. Total 73,200 (100%) 73,200 (100%)

The unit consist of work shed, panel room, store room, office, lab, meter room, D.G.

room, guard room, transfer room etc. The plant layout is shown as under



PLANT LAYOUT



Product Process Details (proposed amendment):

1. Manufacturing Process of Sodium Silico Fluoride (SSF)

SSF is the by-product formed during the production of SSP. The production facilities are

installed in most of the SSP plant mainly to convert the liquid effluent (H2SiF6) in to a

salable by-product. Hence it is primarily a pollution control process to treat the liquid

effluent.

The gaseous effluent generated in the single super phosphate plant is absorbed in the

scrubber section using water to convert into Hydro FluroSilico Acid. This acid is pumped out

from the settling tank of the venturi and received at Sodium Silico Floride plant.

The production facilities are installed in most of the SSP plants mainly to convert the liquid

effluent (H2SiF6) into a saleable by-product. Hence it is primarily a pollution control process

to to treat the liquid effluent.

Hence the acidic fluorosilicate acid is reacted with Sodium sulphate solution to neutralize it

to generate Sodium Silico Fluoride crystals and dilute sulphuric acid.

H2SiF6 (I) + Na2SO4 Na2 SiF6 + Dil. H2SO4

Fluorosilico acid is received in PP FRP reactor. This reactor is calibrated one and fitted with



an agitator. Two such reactors are installed in a row. While one is under reaction process the

other is made ready for next batch. Separately in a Sodium Sulphate solution preparation tank

Sodium Sulphate is dissolved in fresh water and the concentration is analyzed. Metered

quantity of Sodium Sulphate solution is slowly added into the reactor while the liquor is

under agitation. The acid is neutralized by the alkaline Sodium Sulphate solution and Sodium

silico fluoride crystals separate from the solution. The pH of the reaction mass is checked and

when the pH reaches 7, sodium Sulphate addition is stopped. After thorough agitation the

solution is allowed to settle. The clear top solution (dilute acid) is decanted and the settled

mass is taken to a centrifuge to separate water from the SSF crystal.

The wet mass is dried in a tray dryer and finally packed in 50 kg bag after quality analysis

and approval. The collected water from centrifuge and reactors is stored and used in SSP

plant.

Specification of Sodium Silico Fluoride:

1 Technical grade White crystalline powder

2 Purity (on dry basis) min. % 98.00 %

3 Moisture (max. %) 1.00

4 Insoluble (max. %) 1.00

2. Manufacturing Process of PROM

For making PROM sufficient for one ha area 200 kg high grade rock phosphate (containing

about 30% P2O5) is mixed with 5 ton of cow dung and crop residue mixture. For enhancing

the microbial activity 1 kg of Azotobacter, 1 kg of Phosphate Solubilizing Bacteria (PSB)

and 0.5 kg of Decomposing culture is also added to the mixture as slurry. The mixture is

allowed to decompose for 90 days in a pit. After 90 days, approximately 3.0 tons of mature

PROM is harvested, comprising about 30 kg N and 60 kg P2O5. This entire quantity of

PROM is broadcast spread in the field followed by ploughing with tractor 15 days prior to

sowing. A parallel control plot is maintained at each demonstration site having an area of

0.25 ha. The control plot is treated with either 150 kg DAP or 400 kg SSP + 60 kg urea/ha

for comparison. Post sowing treatments ar similar in control as well PROM treated field.



3.6 RAW MATERIAL REQUIRED ALONG WITH ESTIMATED

QUANTITY, LIKELY SOURCE, MARKETING AREA OF FINAL

PRODUCT/S, MODE OF TRANSPORT OF RAW MATERIAL AND

FINISHED PRODUCT.

Sodium silico fluoride is produced as a by-product of SSP manufacturing process. Hence,

no additional raw material will be required for SSF production. However, the raw

materials required for PROM are as below:

Boronated SSP

S. No. Raw Material Proposed (TPA)

1. High grade rock Phosphate 60

2. Cow dung and crop residue mixture 1500

3. Azatobactor 0.3

4. Phosphate Solubilizing bacteria (PSB) 0.3

5. decomposing culture 0.15

6. Total 1561 TPA

Source of raw material

All the requisite material is easily available in the local area.

PRODUCTS



SSP 3,15,000 - 3,15,000

GSSP 3,00,000 - 3,00,000

NPK 60,000 - 60,000


Zincated SSP 75,000 - 75,000

LABSA 20,000 - 20,000


Manure (PROM)

- 40,000 40,000


(SSF) (a byproduct)

- 2000 2000



3.7 RESOURCE OPTIMIZATION /RECYCLING AND REUSE

ENVISAGED IN THE PROJECT, IF ANY, SHOULD BE BRIEFLY

OUTLINED

SSF: The industry is working hard to optimize the resources. The production facilities of

SSF are installed in most of the SSP plant mainly to convert the liquid effluent (H2SiF6)

in to a salable by-product. Hence it is primarily a pollution control process to treat the

liquid effluent.

PROM: Production of PROM is much more cost-effective than that of synthetic

phosphatic fertilisers such as SSP, MAP; DAP since the entire manufacturing cost of

phos-phoric acid or elemental phosphorus from phosphate rock is eliminated. The starting

material remains the same as raw phosphate rock ore. Though the process is relatively

slow, it does not demand any high temperature or high pressure. No chemical catalyst is

required and there is no consumption of any valuable chemicals such as sulfuric acid.

The unit is also recycling the industrial process water to reduce the demand of daily fresh

water and same will be practiced after proposed amendment.

3.8 AVAILABILITY OF WATER ITS SOURCE, ENERGY/POWER

REQUIREMENT AND SOURCE SHOULD BE GIVEN WATER

S. No. Particulars Water Demand (KLD)

Existing Existing Existing

A One time water demand 413.5 - 416

i. Industrial daily fresh water demand 300.5 2.5 303


B Total Fresh water demand 313.5 2.5 316

C Recycled water demand 100 - 100



The existing connected load is 2550 kVA, which is being met from AVVNL. No

additional power will be required for the proposed amendment.

Two D.G. set of 500 kVA & 1000 kVA have been installed for the backup power. Fuel

requirement of D.G. set in the form of HSD is 40-50 ltrs/hour. The existing unit is having

one three phase transformer of 1600kVA; 33000 Volts/433 Volts.

No new DG set will be installed for the proposed amendment.



3.9 QUANTITY OF WASTES TO BE GENERATED (LIQUID AND

SOLID) AND SCHEME FOR THEIR MANAGEMENT/DISPOSAL

Liquid:-

Industrial Waste Water:-

There is no significant amount of industrial waste water generated from the unit, waste

water generated from the SSP process is being completely recycled in the process.

Domestic Waste Water:-

8 KLD effluent is generated from the domestic use. The total waste water generation

from the unit will remain unchanged after the proposed amendment.

Management of Water Pollution:-

S.No. Waste Disposal

1. Industrial waste water Waste water is recycled completely in the process and the

same will be continued after amendment as no waste water

will be generated from the proposed amendment activities.

2. Domestic waste water Waste water is being and will be treated in the sewage

treatment plant after the proposed amendment.

S.

No.

Particulars Waste Water (KLD) Disposal


1. Industrial Waste Water Reused again in the process

SSP 95 -- 95

LABSA 5 -- 5

2. Domestic Waste Water Sewage Treatment Plant &

treated water is being reused

for plantation. Total man power

(84 person)

8 -- 8



Solid waste Management:

Solid waste generated from the unit, its quantity and its management is given as under:

S.

No. Particulars

Category

under

HWMR

Existing

Quantity

TPA

Proposed

Quantity

(TPA)

Total after

Expansion Disposal

1. Wet scrubber

sludge 36.1 391 --- 391

Reused in the

process


lubricant

3. Spent acid 12.1 -- --- 2927 Reused in SSP

plant

4.

Dust from Dust

collector (bag

filter)

34.1 0.07 TPA --- 0.07 TPA Reused in the

process

Sludge generated from STP is being used as manure and the same will be maintained

after the proposed amendment.

3.10 SCHEMATIC REPRESENT ATIONS OF THE FEASIBILITY

DRAWING WHICH GIVEN INFORMATION OF EIA PURPOSE.

As per the EIA notification dated 14th

September, 2006 and subsequently amendment on

dated 01.12.2009, and 4.4.2011, it is mandatory for the proposed modernization activity

to get Environmental Clearance before setting up or expansion/modernization.

Environmental Impact Assessment (EIA) is a well planned process to predict the

environmental consequences of any kind of development, which is result of human

activities and to suggest appropriate measures in order to reduce adverse effects and also

to augment positive effects. The EIA procures a rational and ethical approach for

sustainable development. However, it is more scientific process because it not only tells

the past, present and the future consequences of going on development , but also predicts

the future events which likely to change due to some reasons.

In terms of the EIA notification of the MoE&F dated 14th

September 2006 , the generic



structure of EIA documents shall be as under:-

• Introduction

• Project Description

• Analysis of Alternative s (Technology & Site)

• Description of the Environment

• Anticipated Environmental Impact & mitigation Measures

• Environmental Monitoring Program

• Additional studies

• Project benefits

• Environmental Cost benefits Analysis

• EMP

• Summary & Conclusion

• Disclosure of Consultant Engaged

*************

PROJECT: Rama Phosphates Ltd., Udaipur Section IV/ Site Analysis


SECTION – IV



SECTION – IV

SITE ANALYSIS

INDEX


4.1 Connectivity Page No.

4.2 Landform, Land Use and Land Ownership 41

4.3 Topography (along with map) 41

4.4 Existing Land Use Pattern 42

4.5 Existing Infrastructure 43

4.6 Soil Classification 43

4.7 Climatic Data from Secondary Sources 43

4.8 Social Infrastructure Available 43



SITE ANALYSIS

4.1 CONNECTIVITY

A. Nearest Railway Station

The nearest railway station is Udaipur railway station, which is at a distance of about

11 km towards North West from the site.

B. Nearest Airport

The nearest airport is Maharana Pratap Airport (Dabok, Udaipur), which is at a

distance of about 13.5 km towards North East from the project site.

C. Nearest Highway

Nearest National Highway is NH-76, connecting Udaipur to Allahabad is at a distance

of 7 km towards north east from the site. N.H.-8, connecting Delhi-Mumbai is about 10

km towards North from the site. S.H. - 32, connecting Udaipur-Chittorgarh is about

12.5 km towards East from the site.

4.2 LANDFORM, LAND USE AND LAND OWNERSHIP

The proposed amendment is coming up within the same premises (existing unit)

situated at 4807/11, Jhamarkotra Road, Village-Umra, Tehsil-Girwa, Distt.-Udaipur,

Rajasthan. The land is duly converted by District Industries Centre vide letter no.

A.F.07/INFA/91/3657 dated 26/29.06.1995 for the industrial purpose. The total plot

area acquired by the Rama Phosphates Ltd. is 73,200 sq.m. The existing and proposed

land use breakup of the unit is given as under:-

S. No. Particulars Existing area

(sq.m.)

Proposed area

(sq.m.)

Total area

(sq.m.)

1. Plant area 18,860 (25.77%) No change 18,860 (25.77%)

2. Paved area 5,384 (7.36%) 5,384 (7.36%)

3. Plantation 40,000 (54.64%) 40,000 (54.64%)

4. Open area 8,956 (12.23%) 8,956 (12.23%)

Total 73,200 (100%) 73,200 (100%)



4.3 TOPOGRAPHY (ALONG WITH MAP)

The study area is dominated by undulation. The general topographical slope of the

area is tending towards N. The highest elevation of the study area is 828 MSL and the

lowest elevation is 480 MSL. The site falls on Geological Survey of India Toposheet

no- 45 H/14, 15, 10, 11. There is Kantia R.F., Bara Magra R.F., Panwari R.F., Hora

R.F., Bagdara R.F., Amarbir R.F., Santu R.F., Segria R.F., Umra R.F., Odi R.F. and

Salumbar R.F. present in the 10 km radius of the site. There is no Wild Life

Sanctuary/National Park within the study area of 10 km radius.

TOPOGRAPHICAL MAP (Within 10 km Radius)

Source: G. T. Sheet



4.4 EXISTING LAND USE PATTERN

The total plot area acquired by the Rama Phosphates Ltd. is 73,200 sq.m. The existing

land use breakup of the unit is given as under:

S. No. Particulars Existing area (sq.m.)

1 Plant area 18,860

2 Paved area 5,384

3 Plantation 40,000

4 Open area 8,956

Total 73,200

4.5 EXISTING INFRASTRUCTURE

The total land area acquired by the unit is 73,200 sq.m. The unit is consisting of work

shed, store room, Electrical room, parking area for vehicles, trucks & others etc. All

sections are suitably located within the site.

4.6 SOIL CLASSIFICATION

Most of the soil of Udaipur district has developed in situ. It varies from clay loam to

heavy clay. The distribution of the soils in the district is as follows:-

S. No. Type of soil Total Area in Hectares Tehsil

1. Clay loam 74,477 Mavli, Girwa and Vallabhnagar

2. Red clay 1,47,219 Salumbar, Kotra, Sarada, Kherwara

and Dhariyawad

3. Heavy clay 3,22,346 Gogunda, Jharol and Girwa

Source: Secondary source

4.7 CLIMATIC DATA FROM SECONDARY SOURCES

The climate of Udaipur is a tropical one. The summer season is tolerably hot, with the

average temperature hovering around 38.3°C (max) to 28.8°C (min). The climatic conditions

of Udaipur, Rajasthan are quite pleasant in winters. The average temperature falls in the range

of 28.3°C (max) to 11.6°C (min). Udaipur weather experiences scanty rainfall in the monsoon

season, somewhere around 61 cm, approximately.



WEATHER GRAPH FOR UDAIPUR

Note: These are average maximum and average minimum temperature for Udaipur. The highest

temperature in Udaipur for the month is usually higher than the average maximum temperature.

Similarly, the lowest temperature in Udaipur for the month is usually lower than the average minimum

temperature.Source: http://www.mustseeindia.com/udaipur-weather

4.8 Social Infrastructure Available

On the basis of the preliminary site visit, the infrastructure available was identified.

Further after the grant of TOR, available infrastructure (baseline data) will be

encompassed, along with socio economic survey and submitted at the time of final

presentation regarding EC. In village Umra, primary, secondary schools, disppensary,

hospitals etc. exists.

Medical Facilities: Nearest PHC and CHC, available in Umra, 1 Government Hospital;

Maharana Bhopal General Hospital.

Schools: Girwa block have approx. 6 government schools.

Temples: Daglmand Temple, Hinglaj Mata Mandir, Dhuni Mata ka Mandir

Institutes: Aravali Institute of technical Education, Sunrise group of Institutions B. Tech

and MBA, SS college of Engineering, Udaipur University & College at the outer limit of

the topographical map.

************

http://www.mustseeindia.com/udaipur-weather

PROJECT: Rama Phosphates Ltd., Udaipur Section V/ Planning Brief


SECTION – V



SECTION – V

PLANNING BRIEF

INDEX


5.1 5.1 Planning Concept Town and Country Planning/ Development

Authority Classification

48

5.2 5.2 Population Projection 48

5.3 3.1 Land Use Planning 49

5.4 3.2 Assessment of Infrastructure Demand 49

5.5 5.2 Amenities/Facilities 50

*********



PLANNING BRIEF

5.1 PLANNING CONCEPT (TYPE OF INDUSTRIES, FACILITIES,

TRANSPORTATION ETC) TOWN AND COUNTRY

PLANNING/DEVELOPMENT AUTHORITY CLASSIFICATION

PROM (Phosphate Rich Organic Manure) can act as a viable substitute to otherwise

expensive synthetic phosphatic fertilisers. Manufacture of synthetic phosphatic

fertilisers (such as triple superphosphate, ammonium phosphate, etc.) demands

production of elemental phosphorus or phosphoric acid from phosphate rock, which,

by itself, is an energy—intensive process. Biochemical conversion of phosphate rock

into soluble phosphates that are directly assimilated by plants becomes attractive in

this respect. Biofertiliser which is thus produced is named as PR- OM (Phosphate

Rich Organic Manure) since it is synthesized by blending finely ground phosphate

rock with organic manure. PROM is equally (if not, more) effective in agriculture as

compared to synthetic fertilizers.

The demand for the fertilizer due to the expanding agricultural production,

improvement in technology and growing awareness among farmers has led to, the

increased consumption of agrochemicals. Fertilizer is a key ingredient in ensuring the

food security of the country, as it increases the production and productivity of the soil.

The domestic food grain production target has been set at 320 million tonnes by 2011-

2012 in India. This target can be achieved by higher productivity through improved

farming practices, expansion of irrigation, better seeds and extensive and balanced use

of fertilizers. A definite growth in the fertilizer industry in India is required. In view

of this and seeing bright future of fertilizer industry in country the management has

decided to increase the production in the existing unit of fertilizers.

5.2 POPULATION PROJECTION

As per Census survey of India the decadal growth rate of population in 1981-91 has

been 24.52% and in 1991-2001 the growth rate increased at 27.37% in Udaipur

district. Hence, taking a projection for 2010-11 the estimated increase in the growth

rate of the population in study area is as follows:



The proposed project is coming at village Umra, Tehsil Girwa, District – Udaipur

(Raj.)

The Population of the 10.0 km periphery

Sources Year Population

Census survey of India, 2011 2011 451,735

Population Density of Udaipur district

Year Density(per square kilometer)

2011 238

Sources: Census survey of India, 2001

No additional manpower will be required for the proposed amendment. Local people

have been hired for the project.

5.3 LAND USE PLANNING (BREAKUP ALONG WITH GREEN

BELT ETC.)

The proposed amendment is coming up within the existing premise. The total plot

area of the unit is 73,200 sq.m. The land use break up is as under:-

S.

No.

Particulars Existing area (sq.m.) Proposed area (sq.m.) Total area

(sq.m.)

1 Plant area 18860 (25.77%) No change 18860 (25.77%)

2 Paved area 5384 (7.36%) 5384 (7.36%)

3 Plantation 40000 (54.64%) 40000 (54.64%)

4 Open area 8956 (12.23%) 8956 (12.23%)

Total 73200 73200 (100%)

5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL &

SOCIAL)

Social:

No additional social infrastructure is demanded by the workers inside the project

periphery for the proposed amendment.



Physical demand

The water demand is being and will be met through tanker water supply.

Power: The existing connected load is 2550 kVA. The same is being met from AVVNL. No

additional power is required for the proposed amendment.

2 D.G. sets of capacities 500 kVA & 1000 kVA have been installed for the backup power.

Fuel requirement of D.G. set in the form of HSD is 40-50 ltrs/hour. The existing unit is

having one three phase transformer of 1600kVA; 33000 Volts/433 Volts. The same will

remain unchanged.

5.5 AMENITIES/FACILITIES

Watch man’s Room

Drinking Water Sump

Main gate Complex

Emergency gate

Hygienic drinking water facility

First aid facility

Fire Fighting Equipments

Green area

Rainwater harvesting facility

Parking facility

**********

PROJECT: Rama Phosphates Ltd., Udaipur Section VI/ Proposed Infrastructure


SECTION – VI



SECTION – VI

PROPOSED INFRASTRUCTURE

INDEX


6.1 Industrial Area (Processing Area) 54

6.2 Residential Area 54

6.3 Green Belt 54

6.4 Social Infrastructure 54

6.5 Connectivity 54

6.6 Drinking Water Management (Source and Supply of Water) 55

6.7 Sewerage System 55

6.8 Industrial Waste Management 55

6.9 Solid Waste Management 55

6.10 Power Requirement & Supply/Source 56

********



PROPOSED INFRASTRUCTURE

6.1 INDUSTRIAL AREA (PROCESSING AREA)


situated at # 4807/11, Jhamarkotra Road, Village-Umra, Tehsil-Girwa, Distt. Udaipur,

Rajasthan. The total land area acquired by the unit is 73, 200 sq.m. No change in the

existing infrastructure is required for the proposed amendment. The unit is well

established and developed with all necessary infrastructure required for the chemical

fertilizer manufacturing industries.

6.2 RESIDENTIAL AREA (NON PROCESSING AREA)

The plant does not have residential facility.

6.3 GREEN BELT

Green belt area in the unit covers 40,000 sq.m, which is about 54.64% of the total

land area acquired by the unit. There will be no decrease in the green belt area after

amendment and addition, it will remain unaffected.

6.4 SOCIAL INFRASTRUCTURE

On the basis of the preliminary site visit, the infrastructure demand in the villages

assessed on the basis of need and priority:

The PP proposes facilities in the village school including books for the library and

construction and maintenance of toilets in government schools.

The PP also proposes unavailable medicines, surgical instruments, fans, coolers and

beds in the (govt.) health centers of the study area.

The assessment will be identified in the socio economic survey, after the grant of

TOR and will be submitted at the time of final presentation regarding EC.

6.5 CONNECTIVITY (TRAFFIC AND TRANSPORTATION

ROAD/RAIL/METRO/WATER WAYS ETC)

A. Nearest Railway Station



The nearest railway station is Udaipur railway station, which is at a distance of about

11 km towards North West from the site.

B. Nearest Airport

The nearest airport is Maharana Pratap Airport (Dabok, Udaipur), which is at a

distance of about 13.5 km towards North East from the project site.

C. Nearest Highway

Nearest National Highway is NH-76, connecting Udaipur to Allahabad is at a

distance of 7 km towards north east from the site. N.H.-8, connecting Delhi-Mumbai

is about 10 km towards North from the site. S.H. - 32, connecting Udaipur-

Chittorgarh is about 12.5 km towards East from the site.

6.6 DRINKING WATER MANAGEMENT (SOURCE & SUPPLY OF

WATER)

Water demand is being met through the tankers from nearby villages and after the

proposed amendment; water demand will be met from the same.

6.7 SEWERAGE SYSTEM

Existing domestic waste water generation is 8 KLD and after amendment no waste

water generation will be increased. Domestic waste water is being treated in the well

designed sewage treatment plant and same will be used after amendment.

6.8 INDUSTRIAL WASTE MANAGEMENT

There is no significant amount of industrial waste water generated from the unit. The

industrial effluent is recycled completely in the process and the same will be followed

after amendment and addition. Treated water is used for plantation.

6.9 SOLID WASTE MANAGEMENT

Industrial:-

Solid waste generated from the unit, its quantity and its management is given as under:



S.

No.


under

HWMR

Existing

Quantity

TPA

Proposed

Quantity

(TPA)

Total after

Expansion

Disposal

1. Wet scrubber

sludge

36.1 391 --- 391 Reused in the

process


lubricant

3. Spent acid 12.1 -- --- 2927 Reused in SSP

plant

4. Dust from Dust

collector ( bag

filter)

34.1 0.07 TPA --- 0.07 TPA Reused in the

process

Domestic:

Sludge generated from STP is being used as manure and the same will be maintained

after the proposed amendment.

6.10 POWER REQUIREMENT & SUPPLY/SOURCE

The existing connected load is 2550 kVA. , which is being meet from AVVNL.

Two D.G. set of 500 kVA & 1000 kVA has been installed for the backup power. Fuel requirement of

D.G. set in the form of HSD is 40-50 ltrs/hour. The existing unit is having one three phase transformer

of 1600kVA; 33000 Volts/433 Volts.

No new DG set will be installed

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PROJECT: Rama Phosphates Ltd., Udaipur Section VII/ Analysis of report, R&R & Cost estimate


SECTION – VII



SECTION-VII

ANALYSIS OF REPORT, R&R AND COST ESTIMATE

INDEX


7.1 Rehabilitation & Resettlement Plan 60

7.2 Project Schedule & Cost Estimates 60

7.3 Analysis of the Proposal 60

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‘



ANALYSIS OF REPORT, R&R AND COST ESTIMATE

7.1 REHABILITATION & RESETTLEMENT (R&R) PLAN

The proposed amendment is coming up within the existing unit area. So R&R plan is

not applicable.

7.2 PROJECT SCHEDULE & COST ESTIMATES

The proposed amendment is coming up within the existing plant area. No

additional land or infrastructure is required.


amendment is Rs. 80 Lakh. Thus, after the proposed amendment the capital cost will

be Rs. 3100 Lakh.

7.3 ANALYSIS OF THE PROPOSAL(FINAL RECOMMENDATIONS)

Financial and social benefits

Rama Phosphates Limited has been performing the following social & welfare

activities as under during last 10 years regularly, which includes:-

Sweet distribution on 15th

August & 26th

January – Every year Rama

Phosphates Limited is arranging through Sarpanch of Umra Village,

distribution of sweets to the students of the entire middle school of Umra

Village.

Plantation on Road side & in School – Plantation on road side nearby factory

premises. Planted 25 plants in 10 primary schools situated in Umra Village.

Providing drinking water facility – During this summer we have provided /

make arrangement of drinking water facility at two places (1) in front of

factory gate (2) at Umra village.

Distribution of prizes and copies each to meritorious and in-need students of

class 1st to 4

th of 10 primary schools situated in Umra village.



There will be social benefits from the proposed amendment and addition plant; the

underlying benefits through the proposed project are:

The economic base of the industrial units will be strengthened.

The following benefits are proposed on the basis of the identification in the

preliminary site visit.

The PP proposes facilities in the village school including

Books for the library and

Construction and maintenance of toilets in government schools.

The PP also proposes

Unavailable medicines

Surgical instruments

Fans / Coolers and beds in the (govt.) health centers of the study area.

However after the analysis of the baseline data generation and socio –economic survey, the

appropriate sustainable development will be contributed and projected by the proposed

project. The CSR will be done as per Companies Act

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project: rama phosphates ltd., udaipur form-1...project: rama phosphates ltd., udaipur form-1 5 ii....

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