Commercial Boiler Controls and Accessories

Your Total Source For Mechanical Room Packages

2

The Hydronic Boiler Control Solution

T

P

V

P P P

T

T

T

T

DHWLoop

HeaderTemp

BoilerMix

Loop

BoilerInlet

Outlet

OutdoorTemp

Stack

Alarm

Fan

Ignitor

Pilot Valve

Main Valve(s)

L2

L1

Flame Signal

Interlock

PII

Limit Input(s)

Limit Annunciation (8)

Remote Reset

TOD

STAT

BuildingAutomation

System

SystemOperatorInterface

LocalKeyboardDisplayModule

Boiler

DomesticHot

WaterTank

T

CentralCooling

Loop

V

V

Key

Valve Output

Pump Output

Temperature Input

Output

Input

24 Vac

T

2

3

SOLA Hydronic ControlThe Only Control You Need•10 Integrated Control Functions

> Primary flame safeguard control

> Igniter / spark generator

> Pump control

> Outdoor reset control

> High limit control: Boiler outlet

> High limit control: Domestic hot water

> Operating control: Central heating

> Operating control: Domestic hot water

> PID load control: Central heating

> PID load control: Domestic hot water

•Reduce Installation, Wiring Time, Cabinet Space

> Replaces multiple devices with a single integrated compact device

> Optional program module enables back-up and cloning features

•Algorithm Prioritization

> Burner demand: Central heating, domestic hot water and frost protection

> Firing rate limiting: Anti-condensate, stack, boiler delta-T, boiler slow start, boiler outlet

•Expanded Diagnostics

> 11-item programmable first-out annunciation

> 15-item lockout condition history and 15-item alert condition history

•Flexible

> User selectable parameters, features and program settings to meet individual requirements

> Boiler network can grow to meet future demands

•Safety/Boiler Protection

> Frost protection, slow start, anti-condensate, boiler delta-T, stack high limit, domestic hot water high limit, outlet T-rise limit

•Affordable

> Compare to purchasing, installing and maintaining 10 individual controls

•Future Provisions

> Multiple boiler lead-lag

> Thermostat input

> Fuel air ratio control for full modulation power burners

The Integrated Burner/Boiler Management SolutionTen Controls In One

Complete Boiler Room Peripheral Packages

Expansion Control

Boiler Sequencing

Control

Pressure & Backflow Control

Air Elimination

Pump Speed Control

Mixing Control

Flame Safeguard Control & Fuel Air Systems

Complete Domestic Water Peripheral Packages

* For illustration purposes only, not a typical system

COLD

Mixed

Boiler Sequencing

Control

Expansion Control Domestic Water Heating System

Mixing Systems

Air Elimination

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5

A Component Approach to Burner/Boiler ManagementComponent Boiler Controls

T775 Electronic Standalone ControllerOne controller with many features self-containedIf your application does not require an integrated approach, Honeywell also offers a component based solution. The T775 electronic standalone controller along with the RM7800 series burner controls or Control Links can be used to provide boiler control. Choose from the standard, modulating, reset, boiler, sequencer, and universal models to meet your application needs.

•T775 Integrated Control Functions

> Pump Control > Outdoor Reset Control > Operating Control: Central Heating > PID Load Control: Central Heating > Compatible with the RM7800 Series Burner Controls and Control Links ML7999 > T775 has UL873, it is not intended to meet the requirements of UL353.

•Easy-To-Use Graphical Interface

> Easy-to-use, intuitive programming will save you time on every job

• Internal Time Clock Scheduler

> Save energy during unoccupied times using the Setback and Disable Output options without buying an additional time clock

•Up To Two Independent Modulating Outputs

> Each output can be individually configured for 0-10 Vdc, 2-10 Vdc, 4-20 mA or Series 90

•Optional Configurable Integral And Derivative Times

> Standard on every device, this feature delivers pinpoint control. Now you can adjust reaction times and behavior, giving you more control

•Reset Models With Simplified Setup

> Simply enter the high and low control temperatures and the corresponding high and low outdoor temperatures, and you’re done

> As your outside temperature gets colder, the setpoint temperature automatically adjusts to save energy

•Universal Model To Control Pressure

> Easy setup for configuring control of pressure with a 0-10 Vdc or 4-20 mA input

> Pressure can be displayed in psi, Pa, kPa or in. w.c.

> Outputs include two modulating and two relay outputs that can each have their own setpoint

•Special Boiler Model

> With a single control you can handle multiple on/off low mass boiler applications > Features include dedicated pump output, staging for up to 12 relays, digital output alarm,

pump exercise, pre/post pump purge, warm weather shut down and lead/ lag sequencing

For more information, see http://customer.honeywell.com/T775

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A Component Approach to Burner/Boiler ManagementComponent Burner Controls

Flame DetectorsFlame Detectors to Fit Every Application•UltraViolet,TraditionalUVTubeandSolidState

> Minipeeper

> Dynamic Self-Check (mechanical shutter)

> Adjustable Sensitivity

•Infrared

•VisibleLight

•FlameRod

•NEMA1,4,and7EnclosuresplusExplosionProofEnclosures

•Forsingleordualfuelapplications

7800 SERIES Burner ControlsReliable. Safe. Flexible.•Integratedburnercontrolforsingleburnerapplications

•Functionsincludeburnersequencing,flamesupervision,systemstatusindication,systemdiagnostics and troubleshooting

•Widerangeofapplicationsincludingburners,boilers,furnaces,rooftopunits,kilns and ovens

•Offersintelligentcontrolanywayyouwantit

•Canbecustomizedwiththefollowingoptionalcomponents:

> Valve Proving System (VPS)

> Keyboard Display Module

> Communication: Modbus™ RTU

> Configurable First-Out Expanded Annunciator

•DynamicSelfChecksandTrouble-FreeRetrofit

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S7999B System DisplayCommission. Configure. Monitor. Control•CommissionControLinksfuelairratiocontrol

•ConfigureHoneywellModbusnetwork

> S7830 Expanded Annunciator terminal names

> Modbus network burner/boiler nodes and names

•Monitordevicestatus,faultcodehistory,diagnosticinformation

> 7800 SERIES or R7140 Burner Controls

> ControLinks Fuel Air Ratio Control

> S7830 Expanded Annunciator

> UDC2500/3200/3500 Universal Digital Controllers with Modbus

•ControlremoteresetoftheburnerandUDCcontrols

•Modbusnetworkofupto99devicesornodeswithS7810MModbusmodule

A Component Approach to Burner/Boiler ManagementComponent Burner Controls

ControLinks™

The Linkageless Advantage•LinkagelessFuelAirRatioControlSystem

•StandAloneParallelPositioningControlSystemdesignedforEasyRetrofit

•IntegratedThermalShockProtectionAlgorithms

•MaximizeBurnerEfficiencyandEnergySavings

•Reducesfuelusagefrom2to6%andbeyond

•4ChannelOutputControl

> Combustion Air

> Fuel 1

> Fuel 2

> Flexible Usage

8

Variable Frequency DrivesComponent Based Boiler Control Solutions

NXS And NXL Families Of Variable Frequency DrivesFully configurable bypass options available•Commonuserinterface–Programoneandyoucanprogramthemall

•Built-inACchoke(inputlinereactor)reduceelectromagneticandharmfulharmonicinterference

•AModularConstructionandwideselectionofoptioncardsmaketheNXseriesadrivethat can be easily incorporated into almost any application

•VFDsofferasignificantopportunityforenergysavingsincommercialsbuildings; forexample,reducingfanspeedby50%resultsin87.5%energysavings

•Built-inapplicationsmakeanysetup,fromacceptingabasicspeedsignaluptocomplexPIDcontrol,quickandeasy;enterthemotornameplateinformationandtheNXdoestherest.

•Broadcommunicationscapabilities(BACnet®, LONWORKS®, Modbus®, N2 and other protocols)

•Theon-boardintelligencemeansthedrivecanreplacethelocalcontroller

•VersatilePCtoolsforloading,commissioning,andmonitoring

•Warranty—3yearsfrominstallation

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Variable Frequency DrivesComponent Based Boiler Control Solutions

DS06 Series DialSet® Pressure Regulating ValveControl water pressure without a gauge•Built-inadjustmentdialeliminatestheneedforagaugewhenadjustingthestatic

pressure setting

•Theinternalandexternalthreadingallowsforuseinthread-by-threadsingle-union or double-union configurations

•Noncorrodingunitizedcartridgecontainsalltheworkingpartsandiseasilyreplaceable

•ASSEandIAMPOcertified

•Flexibilitytoworkinavarietyofapplicationsreducinginventory

•OutletPressureAdjustmentrangesaresuitableforhousehold,lightcommercial,industrialand turf-and-irrigation applications

•Outletpressurerange-1½"to2"-15psito130psiwithainletpressure

•Inletpressureof400psi

HL Series™ High-Low Temperature Control SystemsThe ultimate solution for controlling hot water temperatures caused by unpredictable demand•HLSeries™ High-Low Systems are pre-engineered, assembled and tested

•Increasedsafety:controlsexternalhotwatertemperatureduringfluctuatingdemandperiods;allowshighertanktemperaturestokillbacteria

•Easilyinstalledintoexistingplumbingconfigurations;completesystemonlyneedstobehooked up by installer, not an engineer

•Unique—specialtoolsforeaseofsetupandmonitoringincludeDialSet® Pressure Regulating Valve and Digital Temperature Gauge

•Systemtemperaturevariationsminimized—usingHighandLowCapacityThermostaticMixingValvesmaintainswatertemperatureduringanydemand;lowflowreduction if cold or hot water supply is interrupted

•ASSE1017rated

Pressure/Demand ControlsComponent Based Boiler Control Solutions

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Gas ValvesWide Range Of Products To Meet Every Need

Fluid Power Gas Valves and ActuatorsProvides high level of safety and application flexibility•Usedtocontrolflowofgastocommercialandindustrialburners

•Ratedassafetyshutoffvalves

•HighClose-offpressure

•On-Off,Off-Lo-HiandModulatingmodels

•Variousvoltagemodelsavailable

Diaphragm ValvesValve and actuator in a single body construction•Solenoidoperatedvalvesforuseonboilers,unitheaters,ductfurnaces,makeupairand

rooftop heaters

•DifferentversionsavailablefornaturalgasandLP(liquifiedpetroleum)

•On-OffandRegulatingmodels

•120Vor24Vavailable

•RapidOpeningorSlowOpening

•Internalventing

Solenoid ValvesFast opening and closing safety shut-off valves•Usedinwidevarietyofapplicationsincludingfurnacesandovens,commercialwater

heaters, power burners, and boilers

•Normallyclosedvalveofferssafetyshutoffwithfastopen,fastcloseoperation

•Normallyopenvalvefunctionsasaventvalvefordoubleblockandbleedsystems

•Usedwithnaturalgas,manufacturedgas,orLP

•120Vor24V

•2psiversion3/8"-3"

•5psiversion3/8"-2"

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Pressure ControllersFor Operating Controls Or Safety Limits On Fuel, Air, And Steam Pressure Systems

C6097 Gas/Air Pressure SwitchCompact, easy connections…improved reliability•FlangemountorNPTMount

•Models

> C6097A-SPDT Break Make on Fall

> C6097B-SPDT Break Make on Rise

•ScaleRange:0.4"-60"WC

1.5"to7"PSI

•Optionsofmanualresetorautorecycle

•Compactdesign

Servo Regulated Combination Gas Valves and VenturisOptimizeefficiency…reduceemissions•Costeffectivemodulatingfuel/aircontrolforpremixburnerapplications

•Modulating1:1Fuel/AirRatioControl

•Internaldoubleblocksafetyshut-offvalves

•Commercial24Vacand120Vacvalvemodels

•Premixesgasandairinproperproportionstoensuresafe,reliable,efficientcombustion

•ReducesNOx,CO,andCO2 emissions

•Easytomixandmatchcomponents

PressureTrol® ControllersReliable Pressure Control•Providesoperatingcontrolwithautomaticlimitprotectionforpressuresystemsupto

300 psi, or oil burner systems up to 150 psi

•Canbeusedwithsteam,air,non-combustiblegases,orfluidsnon-corrosivetothepressure sensing element

•MICROSWITCH® snap-acting switches

•Automaticandmanualresetmodelsavailable

•ScaleplatesmarkedinMetric(kg/cm2)andEnglish(psi)units

12

Air Eliminators And Air VentsEffectively Eliminates Air, Noise And Callbacks

PV Series SuperVent®

Effectively eliminates air and noise from hydronic heating systems•Debrisbaffletocontroldirtfoulingandpreventfailure

•NPTandsweatconnectionsavailableinthreaded,flangedandflangedcleanableforapplication flexibility

•Operatingtemp:250°FMax

•No-clogventendsleakingandcallbacks

•Adjustableventtopcollarringallowseasierinstallationandapplicationflexibility

•Flowratesupto940GPM

•Workingpressure:150psimaximum

SV Series SuperVent Top Air VentLeak-resistant, long-term performance•Durablebrassbodywithnoferrousmetals

•No-clogVent,includesshut-offcap

•Debrisbaffletocontroldirtfoulingandpreventsfailure

•Hightemperaturethermoplasticfloatcontrolsventingrateundercontinuousoperation

•Includesservicecheckvalveforeasymaintenancewithoutdrainingsystem

•3/8"NPT(SV173model)&½"NPT(SV175model)connectionsizes

EA79 Automatic Air VentIndustrial Series Automatic Air Vent for high pressure•Industrialgradeairvent

•RuggedBrassbodyconstruction

•Built-inshut-offvalveforeasyservicewithdrainingsystem

•¾"NPTexternalthreadsand½"femaleNPTthreads

•Replaceablefloattopassembly

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AM-1 1070 Series Thermostatic Mixing ValveDesigned to meet new ASSE 1070 plumbing code for point-of-use applications•Lockablehandwheelpreventstamperingforcodecompliance

•Cvratingof1.8provideslargerflow

•Tefloncoatingresistsmineraldepositbuilduptoextendlife

•ASSE1070listed

•IncludesThermostripforinitialtemperaturesetting

UMV Series — Universal UnderSink Thermostatic Mixing ValveThe smart way to help prevent accidental scalding•Builtforeasyinstallationinboth3-and

4- port applications

•Providesprotectionrightatthesink

•Largeadjustmentknobwithtamper-resistentscrewtolockinsettingforaddedsafety

•InternalCheckValvesinhotandcoldinletspreventcrossflow

•Newblacklockablehand-wheelpreventstampering

MX Series™ Large Flow Proportional Mixing ValveHigh capacity mixing valve is specifically designed for larger applications•Valvecontrolshotandcoldsupplybasedoncontrolsetting

•Teflon® coating increases product life and reduces callbacks

•Tamper-evidenttemperatureadjustment

•UnionNPTandflangedmodels

•ASSE1017listed(UnionModelsonly)

Thermostatic Mixing ValvesDesigned To Protect People And Equipment

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TAX Series Commercial ASME ModelsCommercialHorizontalmodelswithoutsaddlesASME125PSIG•7.8–132gallons

•Diaphragmdesignandconstructionper ASME standards

•Horizontalandverticalmodeloptions

•Maximumworkingpressure–100psi

•Maximumoperatingtemperature–240°F

Commercial Expansion TanksMaintains System Pressure And Customer Relationships

XPS Series Commercial Heating Non- ASME Models For use with closed hydronic heating & cooling•14–86gallons

•Factorypre-chargedto12psi

•Stainlesssteelsystemconnection

•Maximumworkingpressure–100psi

•Maximumoperatingtemperature–240°F

TAXV Series Commercial ASME ModelsCommercialVerticalmodels–ASME125PSIG•7.8–132gallons

•SteelShell–HeavyDutyDiaphragm

•Maxoperatingpressure125psi

•Maxoperatingtemperature240F

•ASMEConstruction

15

TX Series Thermal Expansion TanksForusewithdomestichotwatersystems–largecapacity•158–586gallons

•100%non-metallic,polypropylenelinerandnon-corrosivewaterreservoir

•Controlspressurebuildupinsystem

•Preventswaterhammer

•Eliminatesreliefvalvespillage

•Helpsextendwaterheaterlife

TL Series Commercial ASME ModelsCommercial usage for large closed heating systems•53–528gallons

•Replaceablediaphragmdesignwith floor stand

•ConstructionperASMEstandards

•Maximumworkingpressure–100psi

•Maximumoperatingtemperature–240°F

Automation and Control Solutions

In the US:

Honeywell

1985 Douglas Drive North

Golden Valley, MN 55422-3992

In Canada:

Honeywell Limited

35 Dynamic Drive

Toronto, Ontario M1V 4Z9

customer.honeywell.com

63-9766 PRApril 2009© 2009 Honeywell International Inc.