properties of the - horibaproperties of the giant evo nvhespecially suitable for nvh testing: •...
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Properties of the GIANT Evo NVH
Especially suitable for NVH testing:
• InertiabrakedynamometeroptimizedforNVHinvestigations
• HORIBAclampinganglewithstandardizedholepatternforeasy
adaptationofMcPhersoncorner
• Twoseparatemachineframes,onefortheNVHtestingstation
andtheotherforthedriveunit
• Powertrainwithsoundabsorbinghousing
• Verylownoiseandvibrationamplitudes
• Noiseinsulationoftheteststationwithmax.
interiornoiselevelof55dB(A)*
• TeststationdesignpreparedtomeettheGM-TIPrequirements
• Machineframesrestingonvibrationisolation.Novibrationalcross
talktonearbymachines
• Testchamberfortestingatclimaticconditions
Compact plug & play design:
• Includingtorquemeasuringflange
• Dynamometeralreadypre-wired
• Initialcommissioningalreadycompletedpriortoshipping
• Installationdirectlyonfactoryfloor,noseismicfoundationblockrequired
• Mechanicalinertiasimulationwithbaseinertiaand
twoattachableflywheels
• Powerfulelectricmotorforaccurateelectricalinertiasimulation
Maximum precision with HORIBA brake actuator HBA 2200:
• High-precisionactuatorforbrakingpressureandtorque
• Actuationbylinearelectricmotor
• Installationclosetothetestbrake
• Reductionofmechanicalhysteresis
• Lowmaintenancecostsduetoreducedwear
• Fastadaptationclosetothetestbrake
Extremely high measurement repeatability:
• High-precisionmeasuringsystemsforspeed,brakepressure,
braketorqueandtemperature
• Fastdatacaptureupto1kHzwithHORIBA’smeasurementand
automationsystemSTARSBrake
• Digitalfiltersadjustableforeachchannel
• Highreproducibilityofthemeasurementsthroughaccurate
controlofthetestbenchfunctionswithSPARCBrakecontroller
• STARSBrakeincludesthecommonlyusedbraketestprocedures
toenableeasystartingoftestruns
• DirectanalysisandresultvisualizationwithNationalInstruments
DIAdem®Software
• SignalconditioningwithEtherCATmodulestominimizeelectricalnoise
• Easytoexpandwithoptionalcomponents(seeoptions)
• Reproducibleairflowforprecisecoolingofthebrakesystems
Optional Features:
• Dynamicventilationsystemforbasiccoolingairsupply
• Environmentalsimulationsystemfordynamic
temperatureandhumiditycontrol
• Wateranddustspraysystemsforadvanced
environmentalsimulation
• Auxiliarydriveforstaticbraketesting
• HORIBABrakeActuator–HBA2100foractuating
parkingbrakeswithwirecable
• AdvancedandintegratedNVHmeasuringsystem,
includingsquealdetectingalgorithms
• HORIBAtailstockforhighlyaccurate
torquemeasurements
• HORIBAresidualdragtorquetailstockforhighly
accuratedragtorquemeasurements
• Brakefluiddisplacementmeasurementusedto
investigatethevolumeconsumptionofthebrakecaliper
• Differentpressurerangesandadditional
pressuresensors
• DiskThicknessVariation(DTV)measurement
withuptosixchannels
• Telemetrysystemtomeasureupto
eightrotatingtemperaturechannels
• Siemensmobilepanelwithtouchscreenformanual
dynamometercontrolintegratedinHORIBA’s
humanmachineinterface
• Videocamerainstalledinthetestingstationfor
monitoringandrecordingofinvestigations
• HORIBAsupportfortheinstallationofthe
inertiabrakedynamometer
Technical Data:
Main Drive DC-Drive
Power (without overload) 220 kW
Speed Range +/- 0 … 2,200 rpm
Max. Drag Torque (without overload)
2,500 Nm
Max. Stop Braking Torque +/- 0 … 5,500 Nm
Flywheels Set 20 + 25 + 55 kgm²
Flywheel Combinations 20 / 45 / 75 / 100 kgm²
Inertia Simulation Range (incl. Electrical Inertia
Simulation)
5 … 200 kgm² (valid for max. Rdyn 316mm within velocity range 0-100Kph and deceleration 0…8m/s²)
Max. Hydraulic Pressure 200 bar
Max. Pressure Gradient (depends on the test brake)
1,000 bar/s
Max. Volume Displacement 18 cm³
Climatic Simulation Range -20 … 50°C (optional -40 to 50°C)
Ambient Air Temperature Range
5 … 40°C
Dimensions (LxWxH) Including Power and
Control Cabinetsapprox. 7,750 x 3,500 x 3,000 mm
TheGIANTEvoNVHisthelargestdynamometerwithintheGIANTEvofamily.Itisafull-sizeNVHinertiabrake
dynamometerforbasicandadvancedNVHtesting.Itisusedtotestavarietyofvehiclebrakesandassemblies.
Thisincludesdiscanddrumbrakesfromsmalltolargecarsaswellasbrakesystemsofmedium-sizedSUVs.
TheGIANTEvoNVHoffersawholerangeoffunctionsforrealisticandfullyautomaticNVHtests.Dueto
itsvariousoptional features it isable tomeetspecialcustomer requirementsalso forsophisticatedNVH
investigations.
DuetoitsspecialdesigntheGIANTEvoNVHisparticularlysuitabletoperformNVHinvestigationswithcomplete
axlestructuresandsuspensionstrutassemblies.Alsobasicperformanceproceduresarefeasibleifthetest
brakeismountedtothetestflangeviaajointshaftasabrakedisc,caliperandoriginalknuckleassemblies.
FurthermoreassemblieswithastandardizedreusableHORIBAmachineknuckleandwheelbearingcanbe
connectedtothedynamometer.
ParticularlywithregardtoNVHtests,theGIANTEvoNVHhastwoseparatemachineframes,onefortheNVH
testingstationandtheotheroneforthedriveunit.Thus,theNVHtestingstationisdesignedwithamaximum
interiornoiselevelof55dB(A)*.
Duetothepreciseinertiasimulationandstate-of-the-arttestbrakecontrol,investigationsareconductedunder
realisticoperatingconditions.Thereforethestandardscopeofsupplyincludesaclimaticchamberforperforming
climatic tests from -20°Cup to+50°C (optional -40°C to 50°C).Dependingon customers’ requirements,
theNVHtestingstationcanbeeitherconfiguredwithalargetestingstationframe(3.5mx3.5mouterframe
dimensions)orwithasmallertestingstationframe(1.1mx1.8mouterframedimensions).Theclimatictesting
chamberhasthesamesizeforbothvariants.
*measuredaccordingtoHORIBAinstructions.
DIAdem®isaregisteredTrademarkofNationalInstrumentsInc.USA
The Americas
HORIBA Instruments Inc.
TCA/HORIBASISTEMA DE TESTES AUTOMOTIVOS Ltda
USA
HORIBA Canada, Inc.Canada
BrazilAsia
HORIBA, Ltd.
HORIBA Automotive Test Systems Ltd.HORIBA KOREA LTD.
HORIBA India Private Ltd.
HORIBA Instruments (Shanghai) Co., Ltd.HORIBA (CHINA) TRADING CO., LTD.
Japan
Korea
China
India
HORIBA Instruments Pte, Ltd.Singapore
Europe
Sweden
Austria
U.K.
Germany
Netherlands
FranceHORIBA France SARL
HORIBA OOO
HORIBA (Austria) GmbH
HORIBA Europe GmbH
HORIBA Europe GmbH
Italy
Russia
Romania
HORIBA Europe GmbHIstanbul Office
TurkeyHORIBA Europe GmbH
HORIBA Europe GmbHHORIBA Europe Automation Division GmbH
HORIBA UK LimitedHORIBA Test Automation Ltd.
Czech Republic
HORIBA GmbH
HORIBA Europe GmbH
Global NetworkAutomotive Test Systems Facilities
HORIBA Group Companies
HORIBA continues contributingto the preservation of the globalenvironment through analysisand measuring technology.
Please read the operation manual before using this product to assure safe and proper handling of the product.
The contents of this catalog are subject to change without prior notice, and without any subsequent liability to this company. The color of the actual products may differ from the color in part or in full. It is strictly forbidden to copy the content of this catalog in part or in full. All brand names, product names and service names in this catalog are trademarks or registered trademarks of their respective companies.
http://www.horiba.com e-mail: [email protected]
HORIBA, Ltd.Head Office2 Miyanohigashi, KisshoinMinami-ku, Kyoto, JapanPhone: 81 (75) 313-8123Fax: 81 (75) 321-5725
HORIBA Korea Ltd.10, Dogok-Ro, 6-Gil,Gangnam-Gu, Seoul,135-860, KoreaPhone: 82 (2) 753-7911Fax: 82 (2) 756-4972
PT HORIBA IndonesiaJl.Jalur Sutera Blok 20a,No. 16-17, Kel-Kunciran,Kecamatan PinangTangerang - 15144Phone: 62 (21) 3044-8525Fax: 62 (21) 3044-8521
HORIBA Instruments (Singapore) Pte. Ltd.10 Ubi CrescentLobby B #05-11/12, Ubi Techpark Singapore 408564Phone: 65 6745-8300Fax: 65 6745-8155
Shanghai OfficeUnit D, 1F, Building A,Synnex International Park,1068 West Tianshan Road,Shanghai, 200335, ChinaPhone: 86 (21) 6289-6060Fax: 86 (21) 6289-5553
Beijing Office12F, Metropolis Tower, No.2,Haidian Dong 3 Street,Beijing, 100080, ChinaPhone: 86 (10) 8567-9966Fax: 86 (10) 8567-9066
Fax: 86 (10) 8567-9066
HORIBA (China) Trading Co., Ltd.
TCA/HORIBA Sistema de Testes Automotivos Ltda.Rua Goiãs 191, Vila Oriental,09941-690 Diadema,São Paulo, BrasilPhone: (55 11) 4224-0208Fax: (55 11) 4224-0200
HORIBA UK Limited Northampton OfficeKyoto CloseMoulton Park, NorthamptonNN3 6FL, UKPhone: 44 (0) 1604 542-500Fax: 44 (0) 1604 542-699
HORIBA Canada Inc.Unit 102, 5555 North Service Road, Burlington, Ontario L7L 5H7,CanadaPhone: 1 (905) 335-0234Fax: 1 (905) 331-2362
HORIBA Instruments IncorporatedIrvine Office9755 Research Drive,Irvine, CA 92618, U.S.A.Phone: 1 (949) 250-4811Fax: 1 (949) 250-0924
Ann Arbor Facility5900 Hines DriveAnn Arbor, MI 48108U.S.A.Phone: 1 (734) 213-6555Fax: 1 (734) 213-6525
Troy Facility2890 John R. RoadTroy, MI 48033U.S.A.Phone: 1 (248) 689-9000Fax: 1 (248) 689-8578
Delhi Office246, Okhla Industrial Estate,Phase 3 New Delhi -110 020, IndiaPhone: 91 (11) 4646-5000Fax: 91 (11) 4646-5020
Pune Office502, Purushottam Plaza,Baner Road, Baner,Pune - 411045 IndiaPhone: 91 (20) 4076-6000Fax: 91 (20) 4076-6010
HORIBA India Private Limited
org. složkaŽelezniční 512/7772 00 OlomoucCzech RepublicPhone: 420 588 118 377Fax: 420 585 310 725
İstanbul Office Küçükbakkalköy Mah. Kayışdağı Cad., Flora Residence No:3/2504 Ataşehir/İstanbul 34750 Turkey Phone: +90 (216) 572 1166
HORIBA (Austria) GmbHHead OfficeKaplanstrasse 5A-3430 Tulln,AustriaPhone: 43 (0) 2272 65225Fax: 43 (0) 2272 65230
Tulln Sucursala PitestiB-dul REPUBLICII, Nr. 38,Bloc 2 IRTA, Scara A, Etaj 3,Ap. 11, PITESTI, 110011,Judetul Arges RomaniaPhone: 40 (348) 807117Fax: 40 (348) 807118
HORIBA Test Automation Ltd. Evesham House, Whittington Hall, Whittington Road Worcester, WR5 2ZX, UK Phone: 44 (0) 1905 359359Fax: 44 (0) 1905 359332
HORIBA France S.A.R.L.12, Avenue des TropiquesHightec Sud, F-91955 Les Ulis, FrancePhone: 33 1 69-29-96-23Fax: 33 1 69-29-95-77
HORIBA Europe GmbH Head OfficeHans-Mess-Str. 6D-61440 Oberursel,GermanyPhone: 49 (0) 6172 1396-0Fax: 49 (0) 6172 1373-85
Darmstadt OfficeLandwehrstrasse 55D-64293 Darmstadt,GermanyPhone: 49 (0) 6151 5000-0Fax: 49 (0) 6151 5000-3865
HORIBA SwedenSydhamnsvägen 55-57,SE-15138 Södertälje,SwedenPhone: 46 (0) 8 550-80701Fax: 46 (0) 8 550-80567
HORIBA BeneluxScience Park Eindhoven 5080(Industrial park ”Ekkersrijt“)5692 EA, Son, NetherlandsPhone: 31 (0) 40 2900-240Fax: 31 (0) 40 2900-624
HORIBA JOBIN YVON SRL-ATS DIVISION Torino OfficeStrada Torino 43 10043 Orbassano, Italy Phone: 39 0 11 904-0601 Fax: 39 0 11 900 0448
HORIBA Europe Automation Division GmbHZabergaeu-Str. 3, D-73765 Neuhausen, GermanyPhone: 49 (0) 7158 933-300Fax: 49 (0) 7158 933-399
HORIBA OOO Head OfficeBuilding 5, h.13, Altuf‘evskoeshosse, Moscow, 127106,RussiaPhone: 7 495 221-87-71Fax: 7 495 221-87-68
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