PROTAB 300Tableting Simplified

THE NEW TABLETING PLATFORM

www.acg-world.com

The pharma industry today is governed by high standards of quality and productivity. Increasing demands have led to a strong focus on OEE - The Overall Equipment Efficiency which is based on maximum up time, reliability and user friendliness. There is still scope to simplify the time consuming process steps involved in operating a tablet press which will lead to enhanced productivity and OEE.

Protab - the new tableting platform is the result of extensive market research and value stream mapping of the prevailing compression process in the industry . The Protab 300, a single rotary press suitable for small and medium batch production, simplifies many aspects of the prevalent tableting processes including setup, operation, changeover, cleaning, interfacing as well as the maintenance and validation of the equipment

Experience the new tableting platform….

HIGHER OEE – THE RISING DEMAND OF PHARMACEUTICAL INDUSTRY

MACHINE SETUP – SIMPLIFIED

w Swing in - Swing out designw Instant dismantling for washingw Setup in less than one minutew 3 channel design for good, bad and sampled tabletsw Unique desgine free of wires and tubes

Simplified feeder assemblyw Dismantle, clean and reassemble back in a flash w Innovative paddle design for minimal product lossw Lightweight for easy handling

New exit chute assembly

w Setup in less than 10 minutesw Auto initial lubrication w Setup and operation without handweel

Turret setup simplified

New dust extraction system w Slide in - Slide out design w Wider coveragew Highly effective for die table and toolingw Throttling to adjust vacuum levels

Digitally aided height adjustment

w Feeder height adjustment in steps of 10 micronsw Height displacement value displayed on the IPCw Easily adjustable externally

Precise weight control

w Accurate single sorting even at rated RPM w Pharmazone design free of wires and tubesw Servo based AWC system

Higher yield & Productivityw Feeder leftover less than 50 gmsw The new paddle design without dead zones w Intelligent ‘batch over’ detection system

instAmend™ Advantage

w Instant detection of faulty punch during runningw Identifies the tool causing edge chipping & stickingw Eliminates long process interruptions

Latest EHS compliancesw Noise less than 80dBw CE compliancew Process & safety interlocksw Anti-vibration design

MACHINE OPERATION – SIMPLIFIED

Mechanical changeoverw In less than 30 minutesw Instant removal of peripherals w Lightweight assembliesw Modular design of peripheral assemblies

Easier to cleanw Faster batch-to-batch changeover w Minimum efforts for change overw More available time for productionw More optimized plain areas - just wipe off

Pro-cablingw Professional cable routing w Configured for easy access and cleaning w Swing out electrical junction boxw No wires or tubes in pharmazone

3600 Accessibilityw Easy access from all sidesw Optimal spacing of components w Well lit pharma zone

CHANGEOVER AND CLEANING – SIMPLIFIED

Validation easew High precision components w Analysis of rejected tabletsw Real time trending of key parametersw Individual force trackerw Maintenance interlockingw Calibration interlocking

Easy maintenancew Tool life cycle management w Built in operating manualsw Maintenance SOP & Trackerw E-Planw Spares parts manualw Intuitive calibration calendarw Video SOPs and Training modules

User friendlinessw Fill depth calculatorw Batch timerw In-Built yield report calculation w Manage operations with just 12 key parameters

Smart industrial PC interface

w 19” multi-touch HD display with graphicsw Latest multi touch operating interfacew Fully complaint with 21CFR Part 11 regulations w Multi-level password, documentation, reports, w Recipes & batch managementw Animated compression cycle display w Parameters grouping w Remote trouble shooting

HUMAN MACHINE INTERFACE– SIMPLIFIED

CONTROL PANEL

MD AND DD

OPERATING PANEL

MACHINE FRONT(DOOR CLOSE CONDITION)

EXIT CHUTE

HOPPER

EMERGANCY SWITCH ON MACHINE

VIEW FROM 'A'MD AND DD

1264

1244

1037

1089

1382

1086

954

2156

210522

33

VIEW FROM 'B'(DOOR OPEN CONDITION) LHS VIEW

CO

NTR

OL

PAN

EL

OPERATING PANEL

1915

1448

1993

100°

CONTROL PANEL

OPERATING PANEL

MACHINE FRONT

HOPPER

EMERGANCY SWITCH ON MACHINE

2416

2456

FRONT VIEW1202

1900

50013

00D

IE T

ABLE

TO

P SU

RFA

CE

913 C

ON

TRO

L PA

NEL

595

605

515

912

952

12001

450

OPERATING PANEL(SCREEN SIZE 18" WIDE)

TURRET

TOP VIEWWHEN ALL DOORS ARE OPEN

605.3515.2

TURRET TROLLEY

MACHINE DIMENSIONS

ACG Pam Pharma Technologies Pvt. Ltd.127, Kandivli Industrial Estate, Kandivli (W), Mumbai - 400 067, India.

Tel: +91-22-3078 0701/02; Fax: +91-22-2868 3091

Email: sales.pam@acg-world.com; Website: www.acg-pam.com

A member of

Tooling StandardTooling Type

Pitch Circle Diameter, mm

EU 1” EU 19 EU 19 EU 19

D B BB BBS

306

2,800 Kg, Control Cabinet with IPC approx. 350 Kg

415V AC + 5%, 3 Ph +N +E, 8*kWPower Supply

1000 x 1200 x 2110Machine Dimension, mm

600 x 500 x 180019” Control Cabinet with 19” IPC Dimension, mm

250 Ipm @ 6 kg/ sq. cm.Dry Compressed Air

11,327 Ipm @ 10-12 mbarVacuum

Max Filling Depth, mm 22 18 18 18

Max Tablet Diameter, mm 25 18 16 11

Pre-Pressure Roll Diameter, mm 230 230 230 230

Main Pressure Roll Diameter,mm 230 230 230 230

Upper Punch Penetration, mm (Single layer) 1 to 4

Max Main Compression Force, Kn (Single layer) 100 100 100 100

Max Pre Compression Force, Kn 100 100 100 100

Max Tablets / Hr* 126,000 162,000 204,000 216,000

Min RPM* 15 15 15 15

21 27 34 36

8.5

No of Stations

100 100 100 100Max RPM*

1 to 4 1 to 4 1 to 4

Max Tablet Thickness, mm

Weight

* Actual speed will depend on the physical properties of the formulation to be compressed.NOTE: Machine speci�cations may be modi�ed without notice.

ACG-Pam has been pioneering newer and better pharma manufacturing technologies for over four decades. With a dedicated team for spearheading the design and development of class-leading technologies, ACG-Pam is constantly engaged in building a range of new products. From the Accura range of 100% checkweighers to the highly sophisticated ZRO range of capsule-filling machines to the robust and efficient range of tablet presses - ACG-Pam is driven by a passion for innovation and developing market-leading technologies. At the heart of these technologies is our state-of-the-art infrastructure to fabricate precision parts in-house. ACG-Pam is a part of ACG Worldwide, a leading integrated processing, manufacturing and packaging solutions provider for the global pharmaceutical industry.

About ACG-Pam

TECHNICAL DATA

2015

-6/P

AM/B

ROCH

URE/

PROT

AB/0

877/

300

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