protecting your assets - industrial corrosion prevention...
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Corrosion Prevention Solutions ProviderPROTECTING YOUR ASSETS
mpgrustsolutions.com
METALS PRESERVATION GROUP2 metalspg.com
WE HAVE RESOURCES IN OVER 90 COUNTRIES• GLOBAL REACH AND LOCAL PRESENCE
allows MPG to ensure products shipped inCortec VpCI packaging arrives corrosionfree and uncompromised.
• MPGoffersexperton-siteanalysisforall products to assess corrosion riskand implement solutions to remove andimprove Rust Protection to Zero Defects.
• Wearepositionedtodeployresourcesgloballytoassistcustomerstoensurepartsarrivereadyforproductionandassembly.
DESIGN, DEVELOPMENT, DEPLOY MPG will provide comprehensive consulting services and RP solutions through each critical phase...
CFMEAUnderstand component functionIdentifycriticalfailurepoints/corrosion related
Prevention/Repair Action Strategies
Cost of Corrosion Risk
PLCProduction Process
Protection DurationProgram Life
VpCI OPTIMIZATIONPackaging Options
Testing/Validation – Lab and Trial
PPAPTotal Cost of OwnershipAnalysis
NO COMPANY SHOULD ACCEPT CORROSION AS A COST OF DOING BUSINESS
MPG CORROSION CONSULTING
METALS PRESERVATION GROUP mpgrustsolutions.com 3
MPG PACKAGING MetalsPreservationGroupoffersa full line of Cortec VpCI® Packaging and RP Fluid Solutions using the newest chemical technologies available.AstheWorld’sonlyverticallyintegrated VCI manufacturer, Cortec offersworldclasscorrosionprotectionforvirtuallyanyapplication.COST EFFECTIVE AND PROVENSaves costly time and labor
3 No surface preparation required3 No cleaning/degreasing required for
product useReduces raw material requirements
3 Need for oil is eliminated3 Desiccants are eliminated
Eliminates disposal costs3 Manyproductsarefullyrecyclable3 Disposal costs minimized
Industry Proven Track Record3 Manyyearsofapplicationandtesting
ensure reliable resultsMulti-metal Protection
3 Same product provides protection forferrousandnon-ferrousmetals
Simple Application3 Recessedandnon-contactareas
are protectedSafe for Personnel and Environment 3 Non-toxicandrecyclable,VpCIs
alleviate health and environmental concerns.
VpCI OPTIMIZATIONPackaging Options
Testing/Validation – Lab and Trial
PPAPTotal Cost of Ownership Analysis
MetalsPreservationGroupoffersafull line of stock and custom VpCI®recyclablepackagingincluding,butnot limited to the following:Cortec VpCI® 126 Blue FilmsSized,multi-metal,properthickness,sheets,rolls, bags, zip lock, heat sealable and more…Cortec VpCI 125 Green FilmsSamebenefitsasVpCI126PLUS ESD ProtectionCortec VpCI® PapersSheets,rolls,coated,multi-metal,Anti-Static,grease resistant…Cortec VpCI® EmittersEffective,efficientandidealforsmallenclosed packages.
METALS PRESERVATION GROUP4 metalspg.com
MPG FLUID RP’SMetalsPreservationGroupoffersafullproductlinewiththeindustry’smostenvironmentallysafeandeffectiveRP’savailableglobally.AllproductsaredevelopedexclusivelyinCortec’sownaccreditedlaboratorybychemistswhosesingle minded focus is on rust elimination. Using patented VpCI®technologywecanmeetanychallengeourclientsfaceintoday’sglobaleconomy.
Cortec VpCI® BioCorrOEMapproved,water-based,bio-basedandbiodegradable.ItisVOCfreeandvirtuallyundetectablewhendry.Extremelyeconomical and safe on all metals.Cortec VpCI® 422 and Cortec VpCI® 429Effectivelyremovesrustandtarnishfromsteel,iron,copper,brassandchrome.Completelyorganicandbiodegradableandworksinminutes.VpCI429speciallyformulatedforgalvanizedmetalsofferingthesameeffectiveness.Bothchemistries last longer than competitive products avoiding cost increasing change outs.
MPG SPECIALTY PACKAGINGEnd of Life programs, Banks, Service parts and more critical and unique applicationsthatrequireequallyuniqueprotection.
Cortec VpCI® CorrLamOEMapprovedheavydutybarrier-foilwith VpCI laminated structure is ideal forlongterm(10+years)banks,service parts and more.Cortec VpCI® CorrNettingCorrNetting™combinesphysicalcushioning protection for sensitive mechanical parts.Cortec VpCI® Bubble CushioningEffective,efficientandidealforprotecting sensitive components.Cortec EcoWeave®
Cortec EcoWeave is a woven polyethylenefilmthatoffersextrastrength,durabilityandreusability.
METALS PRESERVATION GROUP 5
ON-SITE TOOLING AND DIE WRAPPING SERVICEMetalsPreservationGroupoffersa full service approach aimed at protecting Tools, Dies, and all critical assets using Cortec VpCI®technology.Ourspecialistsareavailabletoofferturnkeysolutionstoprotectagainstallelements and allow for tools and dies to beplacedbackintoproductionquickly.
Cortec MilCorr Designed for indoor or outdoor storage, UVprotection,multi-metalprotectionforup to5+years,ReplacesallothertraditionalRP’sCortec VpCI® HP UV Shrink Film Designed for indoor or Outdoor storage, UVprotection,multi-metalProtectionforupto3years
ON-SITE SERVICEWhenMPGpersonnelworkatyourfacility,wetakecarefulstepstoensurethejobisdonecorrectlyandefficientlysoyoucangetbacktobusinessasusual.The aim is to ensure our customer has full corrosion protection and that all toolsanddiesarereadytogowhenneeded.
1 EVALUATEMPG team facilitates an on-site evaluation of yourplants tooling inventory
2 CATEGORIZETools and equipment are
categorized based on production needs for banks
and/or service parts (those that are end-of-life are recycled/scrapped)
3 DE-RUST Dies and tooling that are
going back into production are de-rusted using a 100% organic Cortec de-rusting solution
4 CLEANAll tools and dies are cleaned with a VpCI cleaning solution that protects from flash rust
and allows the tool to go back into production when needed
mpgrustsolutions.com
5 WRAP AND LABELAll tools and dies are
wrapped in our VpCI or MilCorr to provide optimal
corrosion protection and each are labeled to identify
6 QUALITY CHECKInventoryisperiodically
inspected on-site to ensurethat the protection is not
compromised
METALS PRESERVATION GROUP6 metalspg.com
MPG DE-RUSTING SERVICESMetalsPreservationGroupoffersafullproductandserviceapproachfor de-rustingallproductionpartsandequipmentusingCortecVpCI®technology.• OurOEMapprovedde-rustingprocesshasbeenemployedtode-rustmillionsofproductionpartsincludingmanydifferenttypesofcriticaltransmissioncomponents.
• Bio-basedproductsthataresafeforbothpeople and the environment.
• Longlasting,cost-savingsolutionsprovideatimeefficient,superioroutcomethat’sgentleyetthoroughonyourcorrodedtools,parts and equipment.
• Full service OEM approved process isavailableatourde-rustingfacility.Wecancustomizeasolutiontoyourexactspecifications.
1 TEST Rustypartsandequipmentare testedforsolutioncompatibility
3 CLEAN & RECONDITION Parts and equipment is cleaned and reconditionedthoroughlyatMPGfacility
2 DOCUMENT Comparison pictures are taken to provide documentation of service
4 QUALITY CHECKPictures are again taken and a detailedqualitycheckiscompleted
5 DELIVERParts are sent back to customer in anorganized,efficientmanner
See before and after photographs taken above.
METALS PRESERVATION GROUP mpgrustsolutions.com 7
PRODUCT LIFE CYCLECorrosioncananddoesoccuratanyoneofthesestages.Cortec® has Integrated Product Solutionsforeachofthesephases.AskyourMPGRepresentativeforadviceonwhatwillappropriatelysuityourplantneeds.
Raw Material/Parts
Manufacturing Process Shipping
Domestic
International
Use/ Warranty
Use/ Warranty
Customer PurchaseInventory
Packaging/WarehouseInventory
Assembly
Cleaning
Machining
Quality Acceptance
Which Cortec® Integrated Product Solutions will prevent this?
PACKAGING & COATINGS PACKAGING
METALWORK COATINGS & CLEANING
PACKAGING & COATINGS
MRO PRODUCTS &
MORE
COST OF CORROSION — Cfmea
- Administration- FloorSpace- Non-Conforming
Material- Inventory- Inspection- Scrap- Labor- MaterialSelection- QualityofRP
– Waste– VCI– InventoryofBackup
Components– Customer Approval– Floor Space– New Pack Design– Banks/Service Parts/Build-Aheads
- RustInhibitors- Replacementof
Corroded Parts- RPApplicationLabor- CorrosionRelated
Inspection- Corrosion-related
Repairs- Corrosion-related
Maintenance
- ClimateExposure- Expedite- Returns
- Administration- Labor
- Scrap/Service
– DeliveryofScore– Corrective Actions– QualityScoreRating
– Loss of Sales andNew Programs
- CostofDefects- ServiceLife- WarrantyClaims
- CostofMeetingExpected Warranty
Durations- Recall/Rework
Manufacturing Process
Containment Warranty
Inventory & Packaging
Customer Perception
LogisticsRaw Material Suppliers
Customer Inspection
COPQ Corrosion
METALS PRESERVATION GROUP OFFERS THE FOLLOWING SERVICES:• Specialists in Corrosion Protection—
Corrosion is all that we do• On-SitePLCCorrosionRiskAssessments
Cfmea, Total Cost of Ownership,LifeCyclePlan
• OEMapprovedDe-RustingServicesDivision• FullyaccreditedISO/IEC17025Laboratory• Over500VpCIproductsusingthelatest
chemical and organic technologies• RP’sspecificallydesignedforeachphaseofthePLCwithhealth,safetyandenvironmenttop of mind
• StockandCustom-designedOEMapprovedRP’sandPackagingtosolveallchallenges
• ExportCorrosionPlans,End-of-LifeCorrosion Management Strategies— Banking, Service, Die Wrapping
We Promise:3 Measurable results3 Brutalhonestybasedondata/facts3 On-timedeliveryofallRPproducts3 On-siteservicetofacilitateanalysis3 To meet all spec requirements3 Best-in-classserviceandRPProtection3 To demonstrate economies throughefficiencythroughoutpartnership
WeExpect:3 Participation per plan3 Brutalhonestybasedondata/facts3 Order processing to ensureon-timedelivery
3 Access to process in order todetermine best approach
3 Disclosureonallprogramspecifications3 Last right-of-refusal on all quotations3 That all ideas to improve protection and
efficiency are considered proprietary toour service offering
CORPORATE OFFICE U.S. CONTACTCANADIAN CONTACTMEXICO CONTACTMPG PRESIDENT
Customer ServiceDerekTremblettMiguel AguilarJoeLouisell
mpgrustsolutions.com
Corrosion Prevention Solutions ProviderPROTECTING YOUR ASSETS
586-944-2720
313-608-8234313-919-8314 656-360-5200 313-608-8234
JoeLouisell