proxion refineries

CONDENSATE SPLITTERS (PMR-CS) PMR-CS-1 PMR-CS-5 PMR-CS-10 PMR-CS-20 PMR-CS-60 PMR-CS-120 PMR-CS-200 Design—Engineer—Install—Maintain

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www.proxionminirefineries.com

CONDENSATE

SPLITTERS

Proxions Condensate Splitter (PMR-CS are com-

plete, modularized units ready for installation

and are designed to be fully erected and opera-

tional within 2-6 weeks from arrival at the pre-

pared project site. All equipment is fully warrant-

ed for 12 months and includes process guaran-

tee.

Our refineries work on a limited amount of

utilities and therefore or self sufficient depend-

ing on the crude type and product requirements.

Based on a typical 50° API) Condensate oil, the

PMR-CS will process the rated capacity and pro-

duce by volume approximately 50% Naphtha,

25% Distillate, and 25% Residuum.

Actual processing capacities, product percent-

ages and boiling points will vary depending on

the special characteristics of your crude. Upon

receipt of your crude composition.

Proxion Mini Refineries can also furnish any op-

tional equipment needed for further processing

of your product streams such as Distillate

Hydrotreaters, Catalytic Reformers, Vacuum

Units and Naphtha Stabilizers.

Products

____________________

NAPHTHA - Naphtha's boiling

end point is typically between

150°C (302°F) to 193°C (380°

F). This rough-cut hydrocarbon

will generally be blended back

with the residuum and re-

injected into the crude pipeline.

DIESEL (DISTILLATE) - This

product's typical boiling range

is from about 185°C

(365°F) to about 351°C (665°

F), and can be used as a heat-

ing oil and fuel. The unit will

produce arctic, winter and sum-

mer grades of diesel, depend-

ing upon the quality of the

crude.

RESIDUUM - The remaining

crude, which is heavier than

diesel, typically begins to

boil at about 287°C (550°F).

This product is generally blend-

ed back with the naphtha and

re-injected into the crude pipe-

line.

Capacities

____________________

Each PMR-CS is custom de-

signed to satisfy the client

unique requirement. Although

we do standardize our systems

so that addons can be imple-

mented quickly, safely and cost

effectively.

Most of our units can be

operated with a minimum turn-

down of 40% of maximum

throughput.

Standard Models :

— PMR-CS—1S

— 100 BPD

— PMR-CS—5S

— 500 BPD

— PMR-CS—10S

— 1000 BPD

— PMR-CS—20S

— 2000 BPD

— PMR-CS—60S

— 6000 BPD

— PMR-CS—120S

— 12,000 BPD

— PMR-CS—200S

— 20,000 BPD

Designation “C” after the model

number is for corrosive

environments.

Modular Construction

Complete with Modular Control Room and SCADA

3


Standard Equipment

_________________________

Proxion Mini Refineries

provides completely

assembled process modules

containing all the necessary

equipment, piping, electrical

and instrumentation compo-

nents.

On-Module equipment in-

cludes:

— Heat Exchangers

— Furnace

— Pumps (100% Spared)

— Crude Tower

— Side Strippers (if

necessary)

— Air Coolers

— Accumulator Vessel

— Instrument Air

— Chemical Injection

— Product Sample Cooling

The Process Control System,

Safety Interlock System, and

Motor Control Center is prefab-

ricated and installed on module.

The unit can be controlled

locally and/or from a remote

control room.

Addons

____________________

— Desalter Modules

— Extra Draws offs

— Material upgrade for

corrosive crudes (C)

— API Pumps

— De-waxing units

— Gasoline Upgrading

— Desulpherization and

Merox units

STANDARD PMR-CS PROCESS FLOW

Process Description

__________________________________________________________________________

This PMR-CS is designed to separate the Condensate into several side cuts, an overhead

and bottom stream. The streams will be cut according to the boiling points pre-determined to

meet the product specifications and standard. The design of the process will be to operate at

a continuous state to the capacity outlined in the scope of supply for 330 days per year while

processing the condensate described in the assay provided. The plant will be modular and

skid mounted, incorporating the listed process equipment, piping, instrumentation and all

electrical junction boxes located at the skid edge. The PMR-CS does not use steam for strip-

ping, however steam stripping can be incorporated into the PMR-CS design as an add-on but

will be subject to design consideration and approval.

Condensate feedstock is delivered to the suction of the condensate charge pumps (by Buy-

er’s pipeline) from the outside battery limits, at the required minimum flow and suction

(NPSH) as required by the pumps. The condensate charge pumps, then delivers the conden-

sate to a pre-flash vessel where the light ends are flashed off and routed either to storage or

flare. The bottom liquid from the pre-flash vessel is delivered at the required pressure and

flow to the Atmospheric Distillation Column (ADU). The process in the column splits the con-

densate feed into the following products.

— Naphtha

— Kero/Jet Fuel

— Diesel

— Atmospheric Bottoms

The process is set up such that the side draw products will have a wide range of properties

(within limits) depending on the intended use. A side stream stripper might be envisaged for

the Naphtha, kerosene or diesel to remove the light ends from the products. The side stream

strippers will be envisaged based on specification and intended use.

Additional draw offs can be added if required.

DIESEL PRODUCTION REFINERIES (PMR-DPR) PMR-DPR-1 PMR-DPR-5 PMR-DPR-10 PMR-DPR-20 PMR-DPR-60 PMR-DPR-120 PMR-DPR-200 Design—Engineer—Install—Maintain

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DIESEL

PRODUCTION

REFINERIES

Proxions Diesel Production Refineries

(PMR-DPR) are complete, modularized units

ready for installation and are designed to be fully

erected and operational within 2-6 weeks from

arrival at the prepared project site. All equipment

is fully warranted for 12 months and includes

process guarantee.

Our refineries work on a limited amount of

utilities and therefore or self sufficient depend-

ing on the crude type and product requirements.

Based on a typical .865 gravity (32° API) crude

oil, the PMR-DPU will process the rated capacity

and produce by volume approximately 25%

Naphtha, 30% Distillate, and 45% Residuum.





Proxion Mini Refineries can also furnish any op-

tional equipment needed for further processing

of your product streams such as Distillate

Hydrotreaters, Catalytic Reformers, Vacuum

Units and Naphtha Stabilizers.

Products

____________________

NAPHTHA - Naphtha's boiling

end point is typically between

150°C (302°F) to 193°C (380°

F). This rough-cut hydrocarbon

will generally be blended back

with the residuum and re-

injected into the crude pipeline.

DIESEL (DISTILLATE) - This

product's typical boiling range

is from about 185°C

(365°F) to about 351°C (665°

F), and can be used as a heat-

ing oil and fuel. The unit will

produce arctic, winter and sum-

mer grades of diesel, depend-

ing upon the quality of the

crude.

RESIDUUM - The remaining

crude, which is heavier than

diesel, typically begins to

boil at about 287°C (550°F).

This product is generally blend-

ed back with the naphtha and

re-injected into the crude pipe-

line.

Proxion Mini Refineries can

also furnish any optional

equipment needed for further

processing of your product

streams such as Distillate

Hydrotreaters, Catalytic

Reformers, Vacuum Units and

Naphtha Stabilizers.

Capacities

____________________

Each PMR-DPR is custom

designed to satisfy the client





effectively.




throughput.

Standard Models :

— PMR-DPR—1S

— 100 BPD

— PMR-DPR—5S

— 500 BPD

— PMR-DPR—10S

— 1000 BPD

— PMR-DPR—20S

— 2000 BPD

— PMR-DPR—60S

— 6000 BPD

— PMR-DPR—120S

— 12,000 BPD

— PMR-DPR—200S

— 20,000 BPD



environments.

3


Standard Equipment

_________________________


provides completely





nents.


cludes:

— Heat Exchangers

— Furnace


— Crude Tower

— Diesel Side Stripper (if

necessary)

— Air Coolers


— Instrument Air









control room.

Addons

____________________





— API Pumps

— De-waxing units


Merox units

STANDARD PMR-DPR PROCESS FLOW

Process Description

______________________________________________________________________

This PMR-DPR range is designed to separate the crude oil into several side cut,

bottoms and overhead streams by using atmospheric distillation process. The streams

will be cut according to the boiling points pre-determined to meet the product specifica-

tions and standards. The design of the process unit will be to operate at a continuous

state to the capacity outlined in the scope of supply for 330 days per year while pro-

cessing the crude oil described in the assay provided. The plant will be skid mounted

and modular designed including the listed process equipment, piping, instrumentation

and all electrical junction boxes located at skid edge. The PMR-DPR does not use

steam for stripping.

Crude oil feedstock is to be delivered to the suction of the crude charge pumps (by Buy-

er’s pipeline) from the outer battery limits, at the required minimum flow and suction

head (NPSH) as required by the pumps. The crude charge pumps, then deliver the

crude oil at required pressure and flow to crude distillation column. The process in the

column splits the crude feed into the following products.

— Naphtha

— Diesel

— Atmospheric Bottoms

The process is set up such that the side-draw diesel product can have a wide range of

properties (within limits) depending on the intended use. A side stream stripper column

is used to remove the light ends from the diesel product. The process is set up to blend

the kerosene with the diesel to maximise the diesel production.


HEAVY CRUDE PROCESSING REFINERIES (PMR-HCP) PMR-HCP-10 PMR-HCP-20 PMR-HCP-60 PMR-HCP-120 Design—Engineer—Install—Maintain

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HEAVY CRUDE

PROCESSING

REFINERIES

Proxions Heavy Crude Processing Refineries

(PMR-HV) are complete, modularized units ready

for installation and are designed to be fully

erected and operational within 4-8 weeks from

arrival at the prepared project site. All equipment

is fully warranted for 12 months and includes

process guarantee.

Based on a typical 20° API crude oil, the PMR-HC

will process the rated capacity and produce by

volume approximately 20% Naphtha, 25% Distil-

late, and 55% Residuum using Atmospheric dis-

tillation. The Naphtha and Diesel are then set to

storage while the Resid is further processed

using a Vacuum Distillation Unit (VDU).

Operating under Vaccuum allows for reduced

boiling points and further products can be yield-

ed. Standard products from the VDU are LVGO,

HVGO and VR.





Products

____________________

NAPHTHA

DIESEL (DISTILLATE)

LVGO

HVGO

VR

Proxion Mini Refineries can

also furnish any optional

equipment needed for further

processing of your product

streams such as Distillate

Hydrotreaters, Catalytic

Reformers, Vacuum Units and

Naphtha Stabilizers.

Capacities

____________________

Each PMR-HCP is custom

designed to satisfy the client





effectively.




throughput.

Standard Models :

— PMR-HCP—10S

— 1000 BPD

— PMR-HCP—20S

— 2000 BPD

— PMR-HCP—60S

— 6000 BPD

— PMR-HCP—120S

— 12,000 BPD



environments.

Selected Case Study

____________________

Client

Phoenix International A/S

Client

Iraq

Work

FEED

Capacity

10,000 BPD

Crude — 17.8 API 4.59%

Sulphur

Modular Construction

Crude Distillation Unit (CDU)

3


Standard Equipment

_________________________


provides completely





nents.


cludes:

— Heat Exchangers

— Furnace


— Crude Tower

— Vacuum Distillation

Tower

— Stripper (if necessary

— Air Coolers


— Instrument Air









control room.

Addons

____________________





— API Pumps

— De-waxing units


Merox units

— Asphalt Blowers

STANDARD PMR- HCF PROCESS FLOW

Process Description

______________________________________________________________________

This PMR-HCP is designed to maximize the products slate from a heavy crude oil feed. The

PMR-HCP envisage the use of a crude distillation column and a vacuum distillation column to

separate the heavy crude into several side cuts, an overhead and bottom stream. The streams

from both the Crude Distillation Unit (CDU) and Vacuum Distillation Unit (VDU) will be cut

according to the boiling points pre-determined to meet the product specifications and standard.

The design of the process will be to operate at a continuous state to the capacity outlined in the

scope of supply for 330 days per year while processing the heavy crude oil described in the

assay provided. The plant will be modular and skid mounted, incorporating the listed process

equipment, piping, instrumentation and all electrical junction boxes located at the skid edge.

The PMR-HCP does not use steam for stripping, however steam stripping can be incorporated

into the PMR-HCP design as an add-on but will be subject to design consideration and approv-

al.

Heavy crude feedstock is delivered to the suction of the crude charge pumps (by Buyer’s pipe-

line) from the outside battery limits, at the required minimum flow and suction (NPSH) as re-

quired by the pumps. The crude oil charge pumps, then deliver the crude oil at required pres-

sure and flow to the CDU, where the process is split into an overhead, distillates side draws

and Atmospheric bottom. The Atmospheric bottom from crude distillation column is further

charged via an AR charge pump into the VDU at required pressure and flow, where the pro-

cess are further split into Light Vacuum Gasoil (LVGO), Heavy Vacuum Gasoil (HVGO) and

Vacuum Residue (VR).

The process in the PMR-HCP plant splits the crude feed into the following products.

— Naphtha

— Diesel

— LVGO

— HVGO

— VR

The process is set up such that the side draw products will have a wide range of properties

(within limits) depending on the intended use. Furthers side stream strippers maybe envisaged

for the CDU and VDU to remove the light ends from the products. The side stream strippers will

be envisaged based on specification and intended use.


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Manchester

__________________________

Trafford House

Chester Road, Manchester, UK

+44 (0) 161 8831706

[email protected]

London

__________________________

100 Brompton Road

Knightsbridge, London, UK

+44 (0) 20 339 785 07

[email protected]

proxion refineries

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