ptc excavator mounted vibrodrivers vibratory hammers

8/10/2019 PTC Excavator Mounted Vibrodrivers Vibratory Hammers

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The increasing use of hydraulic excavators in piling

jobs, has motivated PTC to develop a complete

range of Vibrodrivers that are specifically designed

to be mounted directly on the stick of a wide range

of excavators.

PTC excavator mounted Vibrodrivers are efficient

hydraulic vibratory hammers that reduce the cohesion

of the soil through vibration, allowing to easily

drive or extract a variety of profiles, such as:

Sheet piles

H and Ibeams

Casings and tubes

Concrete piles

Wooden piles

PTC proposes as well different clamping systems,

accessories and connection options, allowinga perfect adaptation to the specificities of the job

site and the excavator.

4PHF Vibrodriver driving 15 m long

H beams in an urban area,

for the construction of a new hospital.

For more than 80 years

PTC has been mastering

vibration technologyand developing innovative

pile driving solutions:

THE VIBRODRIVERS

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MAST ADAPTATION

RIVER BANKS

NARROW SPACES

RAILWAYS

APPLICATIONS

PTC excavator mounted Vibrodrivers

are used world wide in multipleapplications.

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VIBRATION-SENSITIVE

AREAS

CUSTOMISED SOLUTION

REINFORCEMENT CAGES

FOR CAST IN-SITU PILES

CITY CENTERS

URBAN AREA

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Vibrodriver moment (m.kg)

Excavator

Power (kW)

200

175

150

120100

75

6560

25

Excavator

Tons

35

30

25

2018

15

108

5

1

1PHFC

15

15PH

2

2PHFV

2PH

F

3

3PHF

4

4PHF

6

6PHFV

7

7PHF

8

8PHFV

10

10PHF

10PHFV

13

13PH

EXCAVATORCONNECTION

(Power suppliedby the excavator)

Power and lightness

Vibrators with very light weight

and powerful eccentric moments.

High push/pull force.

What Vibrodriver for your excavator ?

Resonance-free

Vibrodrivers equipped with PTC patented

Variable Moment technology can perform

resonance-free piling works:

Resonance free start-up and stop-down.

Adjustable amplitude and driving speed.

The variation of the moment facilitates:

- the handling of the profile during

driving operations. - a better control of profile verticality.

3 connection options

To allow perfect adaptation to the number

of circuits available on the excavator:

Hydraulic control.

Electric control.

Flow limitor.

Compact and slim

Ideal for piling jobs with reduced spaces

and low head room, such us in city

centres.

Minimal height to drive long profiles.

So slim that can drive in between

sheet piles.

Clamps adaptability

Clamps can be mounted at 90 to allow

face working

A broad range of clamping heads

to allow the driving and extraction of:

- Sheet piles

- H-beams

- Wooden piles

- Concrete piles - Small tubes

Simple operation

The Vibrodriver is powered

by the excavators hydraulic system.

The excavators operator controls

all parameters from the cabin.

PHFV High Frequency

and Variable moment vibrodrivers.

PHF High Frequency

and fixed eccentric moment vibrodrivers.

PH Standard Frequency

and fixed eccentric moment vibrodrivers.

EXCAVATOR MOUNTED

VIBRODRIVERS

Specifically designedfor piling and extraction works

using excavators.

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SWIVEL

Allows Vibrodriver rotation and facilitates profile positioning.

YOKE

Contains high absorbtion elastomers, for maximum

excavator protection. These elastomers are the result

of PTC research in reducing vibratory emissions.

GEAR BOX

Contains the eccentric pairs that produce the vibration.

CLAMPING HEAD

A variety of clamps are available

to adapt to any size and shape

of profile.

FORK ATTACHMENT

For easy Vibrodriver adaptation on all types of excavators.

Time

Vibratory emissions per vibrodriver range

Vibra

tionstotheenvironment

Starting Working time Stopping

Variable moment technology

Vibrodrivers of the PHFV range, are equipped with PTCs

variable moment technology, which enables to permanently

control the vibrations generated by the Vibrodriver.

Thus allowing to work in vibration-sensitive areas (city centers,

urban areas). The variable moment system consists of a phase

shifter that opposes the upper and lower eccentrics to adjust the

vibration, even down to zero (no vibration).

PHFV range: with variable moment technology

PH range

PHF range

Phase shifter Eccentric

Amplitude(mm)

Time

0

Amplitude(mm)

Time

0

2008

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2 driving positions:

To work in reduced spaces,

the Agriplex can be

mounted perpendicular

to the Vibrodriver in

a 90 position that

allows to work almost

flush against a wall.

AGRIPLEX 22 t 40 t 60 t 90 t

WEIGHT kg 85 220 264 330

FORCE kN 220 400 600 900

WORKING PRESSURE bar 320 320 320 320

PTC reserves the right to modify the technical dat a without notice

AGRIPLEX A - Length (mm) B - Width (mm) C - Height (mm) D - Opening (mm) Weight (kg) Clamping force (kN)

22 t 487 240 307 0-20 85 220

40 t 492 250 400 0-35 220 400

60 t 619 330 479 0-40 265 600

90 t 662 330 387 0-40 330 900

PTC reserves the right to modify the technical data without notice.

CLAMPING HEADS

A wide range

of clamping headsto match the diversity

of profile forms and sizes.

- Single sheet piles

- Double sheet piles

- H beams

- beams

Agriplex clamp

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22 t 40 t 60 t 90 t

240

110

330

170

250

190

330

210

Front view

200

100

200

126.5

120

190

260

190

215

260

130

300

100

200

210

M24

260

65

245

M30M30M24

Elevation view

260

487

352

115

92

.5

164.53

10

632

419

11

7

484

190

479

496.5

370

142

175

2254

00

662

437

200

514

Side view

142

245

3D view

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351

400

36.5 36.5

472

406.5406.5

2 x 42 tFor casings of 190 to 1000 mm

DUPLEX 42 t

WEIGHT (including 1 m T-bar) kg 678

FORCE kN 420

WORKING PRESSURE bar 320


*Dimensions are given in mm.

For small casings

Duplex clamp

CLAMPING HEADS

A wide range

of clamping headsto match the diversity

of profile forms and sizes.

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624

484

280 - 350

978

840

261

400

1021

8

0


MULTIGRIP 60 t Min. / Max. Min. / Max.

STANDARD mm 280 350 290 350

OPTION mm 210 280 230 290

OPTION mm 140 210 160 230


MULTIGRIP 60 t

WEIGHT kg 780

FORCE kN 600



60 t

For concrete and wooden piles

Multigrip clamp

Adapted for round or square piles

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TILTEX CLAMP

Just tilt, lift and drive.

The Tiltex is a tilting clamp specially designed for excavator

mounted Vibrodrivers. It improves the handling of sheet piles

and the productivity of piling projects. With this tilting clamp,

operators can grab sheet piles stored on the ground and drive

them directly without any other handling operations.

How does Tiltex work?

The Tiltex key characteristic resides in the fact that it swivels in the horizontal position

in order to grab a sheet pile laid on the ground. After closing the clamping jaws,

the excavator operator raises the sheet pile from the ground and tilts the clamp at

the same time, until reaching the vertical position. Once the locking system is activated,

the operator positions the Vibrodriver and the sheet pile in the desired position

and starts driving it.

An accessory that makes all the difference!

Tiltex is innovative due to the fact that it is simply an accessory. It is the first clampthat swivels fully to grab and lift sheet piles from the ground.

This clamp offers an efficient and economical solution, because it remains an accessory

which can be easily mounted on existing PTC Vibrodrivers.

1- Tilt the clamp and grab the sheet pile.

2- Lift the sheet pile.

3- Position the sheet pile.

4- Drive the sheet pile.

TILTEX 60 t

WEIGHT kg 488

FORCE kN 600



380

170


The Tiltex 60 t can be mounted in a wide range of PTC Vibrodrivers:

6PHFV - 8PHFV - 7PHF - 10PHF - 13PH

785

480

260

2011

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Handling: simplified and optimised.Theres no longer any need for an additional operator to thread a chain through the sheet pile or use any other basic liftingaccessories to handle the sheet piles: the excavator operator controls all the parameters from the cabin. Safety is also improved

during handling operations, as less manual work is required.

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Ideal when there is only 1 circuit

available on the excavator.

An electric control box is supplied

to easily control the Vibrodriver

from the excavator cabin.

Electric control

The Vibrodriver is controlledfrom the cabin using only one

joystick.

Hydraulic control

The Vibrodriver is controlled

from the cabin using at least

2 joysticks (one controls the

clamp, the other controls vibration).

Flow limitor

CONTROLS & CONNECTIONS

Three control options for perfect

adaptation to the hydraulic circuitsavailable on the excavator.

Clamp closedClamp opened

Stop

Driving (vibrations)

Control box

Manifold block

Manifold block

Flow limitor

Buck

etcir

cuit

Breake

rcirc

uit

Addition

alcir

cuit*

Breake

rcirc

uit

Addition

alcir

cuit*

Breake

rcirc

uit

*Only for PHFV Vibrodrivers: Additional circuit to control the amplitude.

*Only for PHFV Vibrodrivers: Additional circuit to control the amplitude.

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The electric control monitors all Vibrodriver functions using only one circuit of the

excavator. This single circuit supplies hydraulic power with proper flow and pressure to

all the Vibrodriver circuits. The Vibrodriver is easily controlled from the cabin by

a control box:

A simple 3-button control box allows controlling:

Vibrations (hydraulic motor)

Clamp

Amplitude (variable moment system of PHFV models)

Only 1 circuit is required to operate PHF or PHFV Vibrodrivers.

Breaker circuit.

The flow limitormakes sure the vibrodrivers maximum oil flow capacity is not

surpassed, thus guaranteeing driving efficiency and protecting the equipment.

In addition, the Vibrodriver can be mounted on excavators with different oil flow

capacities, without needing special adaptation.

2 circuits are required to operate the PHF Vibrodrivers.

Breaker circuit:for the Flow limitor, which controls the hydraulic motor (Vibrations).

Bucket circuit:for the clamp.

3 circuits are required to operate the PHFV Vibrodrivers.

Breaker circuit: for the Flow limitor, which controls the hydraulic motor (Vibrations). Bucket circuit:for the clamp.

Additional circuit:for the variable moment system of the vibrator,

which controls the amplitude.

The manifold block developed by PTC allows to control the Vibrodriver by using only

one joystick (vibration and clamps). The operator starts powering the Vibrodriver by

pushing forward the joystick to close the clamp. Then to start the vibration, the joystick

needs to be pushed all the way. To open the clamp the operator moves the joystick

backwards and reverses the flow.

1 circuit is required to operate PHF Vibrodrivers.

Breaker circuit.

2 circuits are required to operate PHFV Vibrodrivers.

Breaker circuit.

Additional circuit:for the variable moment system of the vibrator,

which controls the amplitude.

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70

9

990

2200

2000

650

439

6

80

5

50

3

00

650

561

195

PTC has specially developped an extension arm for the excavator

boom that increases the lifting height of the excavator by 2m,

thus allowing the driving of higher profiles.

The gooseneck is supplied with assembling pins and an attachment fork,

which are customised by PTC to the clients excavator model.

Fork attachment

Gooseneck stick

ACCESSORIES

A variety of accessories

for better adaptationto the excavator

and the job site.

Gooseneck stick

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The fork attachment allows easy

mounting of the Vibrodriver on

the excavator arm.

PTC customises all fork attachments to

guarantee perfect fitting of the Vibrator on

the clients excavator model.

The storage support is a useful

accessory to save floor space on

the job site and to better organize

the vibrators of your yard.

Storage supportFork attachment

For safety reasons, a chain should

be used to attach and secure the

sheet pile to the vibrator.

The chain is also used to move the sheet

pile and help the crew to better position

the sheet pile on the driving guide.

PTC supplies the chain with Vibrodrivers

equiped with Agriplex clamps.

Chain

The excavator arm measurements

(X,Y,Z) must be provided to PTC

for the customisation of the fork.

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Quality

ManagementSystem Certified

WORLDWIDE NETWORK

IN OVER 40 COUNTRIES

www.ptc.fayat.com

PTC USA

2000 Kentville Rd

61443 Kewanee IL - USA

Tel.: +1 309-852-6267

Fax: +1 888-977-0986E-mail: [email protected]

PTC FAR EAST

3 Tuas Avenue 16

638926 Singapore

Tel.: +65 6861 7977

Tel.: +65 6861 6338Fax: +65 6861 4514

E-mail: [email protected]

PTC CHINA

2808 west Huancheng Road

Shanghai Comprehensive Industrial Zone

201401 - Fengxian Shanghai

Tel.: +86 21 3365 5510Fax: +86 21 3365 5505


PTC

56 rue de Neuilly93136 Noisy-le-Sec Cedex France

Tel.: +33 (0)1 49 42 72 95

Fax: +33 (0)1 48 44 00 02


March

2013

ptc excavator mounted vibrodrivers vibratory hammers

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