ptfe lined and lined ball valve manufacturers

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    UNP Poly ValvesLined valves & Piping System

    www.ptfelinedvalvesindia.com

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    Total 25 Years of Experience in Valve Manufacturing

    Manufacturing with Special PFA Lining Material og 450 HP Grade

    Robust Design Facilitates for Long Life of Our Products

    Right Materials for Right Applications

    Exports to 30 + Countries across the world

    Excellent Quality at Competitive Pricing

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    UNP Polyvalves has established its honor in the valve manufacturing commercialenterprise and are anticipate as market leadership in this sphere.

    With 25 years of experience, we have been capable to accomplish an amazing clientbase covering all sections of various commercial enterprise in India and around theworld.

    We are known for our fantastic quality valve products of various types which has set aniche in the industrial sphere.

    Our valve solutions have been capable to satisfy the demands of our honored clientsand have successfully been capable to get rid of the piping problems to a ampleextent.

    Since the precise inception of our company the catchword has been to transcend thecustomer satisfaction and the assorted needs of the industries which we were capableto accomplish by our absolute efforts and focused commitments by manufacturingoptimum quality products.

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    As a prime valve manufacturing industry we have been successful in keeping up tothe anticipated level of our clients.

    Our self-assurance of quality, proactive client employment and punctual delivery ofour substance have attained the desirable reliance and honor of our customer.

    The absolute orbit of valves offers the reliability in the long run backed up by the self-assurance of having a complete valve design.

    Our company is famed for the amended production and dependable valves whichfollow with the global standards.

    Based on the interior review reports we assist our customers with the acceptablesolutions.

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    PTFE lined ball valve

    Fluorocarbon Lined Valves

    FEP Lined Valves

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    Dimensional TableSIZE(NB) L3 OD T

    15mm 108 89 14

    20mm 127 98 14

    25mm 127 108 17

    40mm 165 127 17

    50mm 178 152 19

    65mm

    190

    180

    21

    80mm 203 191 23

    100mm 229 229 23

    150mm 267 280 25

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    Material Specification

    NO. DESCRIPTION QTY. MATERIAL1 BODY 2 CS/SS + PPH/PVDF/PFA/FEP

    LINED LINING THICKNESS: 3mm

    2 BALL 1 CS/SS + PPH/PVDF/PFA/FEP

    LINED

    3 STEM 1 CS/SS + PPH/PVDF/FEP/PFA

    LINED INTEGRAL PART OF BALL

    4 HANDLE 1 MS EPOXY PAINTED5 GLAND SEAL 1 PTFE6 SEAT 2 PTFE7 FASTENERS --- SS-304 / STEEL PLATED8 GLAND COVER 1 CS / SS EPOXY PAINTED

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    Properties Of Fluoropolymers and Fluorocarbon ResinsProperty Standards(ASTM) Units FEP PFA ETFE

    Special gravity D 792 - 2.5 2.5 1.7Melting point DTA-E 168 F 500 582 512

    C 260 305 267Tensile strength - 73F D 638 psi 3400 3600 670023C 23 25 47Elongation,73F/23C D 638 % 325 300 300Flex modulus - 73F D 790 psi 90000 90000 170000

    Mpa 586 586 1200Hardness durometer D 2240 D D 56 D 60 D 75Dielectric constant 1MHZ D150 2.02 2.1 2.6Dielectric strength short time 10mil

    025mmD 149 V/mil 2000 >2000 1800

    kv/mm 80 80 70Dissipation factor 1MHZ D 150 - 0.0007 0.0001 0.0007Volume resistivity D 257 ohm/cm 10 10 10Water absorption. 24hrs D 570 %

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    Dimensional Table

    SIZE(NB) L3 L11 D12 D2 H18 H28 L28 d8

    125(mm) 64 56 125 185 165 390 242 250

    150(mm) 64 56 150 216 190 425 242 250

    200(mm) 70 60 200 270 200 465 242 250

    250(mm) 80 68 250 323 250 565 275 350

    300(mm) 90 78 300 380 295 600 275 350

    350(mm) 90 78 350 421 335 650 275 350

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    Material SpecificationNo. DESCRIPTION QTY. MATERIAL

    1 BODY 2 CS/SS EPOXY PAINTED

    2 SEAT 1 P T F E3 DISC 1 SS INSERTED PHD/PVDF/PFA/FEP LINED

    4 STEM 1 SS 304 INTEGRAL TO DISC

    5 STEM SEAL TOP & BOTTOM 2 P T F E

    6 SEAL CUP TOP & BOTTOM 2 PPH/PVDF/PFA/FEP

    7 TEE BUSHTOP & BOTTOM 1 SS 304

    8 DISC SPRING TOP & BOTTOM 2 50 Crv 4

    9 THRUST WASHER TOP & BOTTOM 2 SS 304

    10 TJRIST COLLAR TOP 2 STEEL / SS

    11 ADJUSTABLE BOLTS 1 SS / STEEL PLATED

    12 LOCK PLATE (FOR TOP SEAL) 1 MS. EPOXY PAINTED

    13 GEAR BOX 1 CAST IRON14 FASTENERS 1 H.T. STEEL / SS

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    General Properties Of Polymers

    Technical

    PropertiesSpecific Gravity Water

    Absorption

    (%)Hardness

    RockwellTensile

    Strength

    Yield

    PSI

    Impact

    Strength

    Notched

    ft. lb/in

    Elongation

    At BreakHDT

    CInjection

    Moulding

    Temp. CMax Working

    Temp C

    Normal Grade

    Polypropylene0.90-0.91 0.01-0.03 50 4400 1.5-2.5 200 90 200-300 80-85

    Isotactic

    Polypropylene0.90 0.01 70 4800 2.2-2.7 200 142 200-300 120

    PVDF 1.77-1.78 0.03 76-80 7000 2.0-4.0 50-250 168 200-300 -40 to +140

    ETFE 1.70 0.007 75 6700 2.0 300 176 310-330 -100 to +160

    FEP 2.15 0.004 60 3400 2.9 325 260 350-370 205

    PFA 2.15 < 0.03 72 3600 1.2 300 305 350-370 260

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    Sr.No. Items Parameter Type Of Check Quantum Acceptance Criteria Reference Record

    A Incoming Inspection1 Raw Material a) Intactness

    b) Grade Confirmation

    c) Physical VerificationVisual

    Visual

    Visual5 bags/lot

    5 bags/lot

    5 bags/lotNo damage information on

    packaging material

    Grade Verification on bag

    No damage to Package

    Purchase order

    Supplier's ChallanInward inspection report

    Supplier's Challan

    2 Moulds a) Physicalb) First Sample

    Visual

    MeasureFirst sample As per drawing As per drawing Inward inspection report

    3 Packaging Material Physical Visual 5 % per lot No damage Supplier's Challan purchasefollowed

    Supplier's Challan Inward

    inspection report

    B Inprocess Inspection : Valves & Pipe Fittings 1 Moulding Operation Dimension & Physical

    VerificationMeasure & Value First sample 100% Drawing, No deformities, No

    surface porosityDrawing

    2 Machining Dimension Measure 100% Drawing Drawing3 Assembly of Valves Physical Verification

    Dimension Value Measure 100% Proper within limits Assembly drawing Final inspection report

    C Final Inspection : Valves1 Hydrotesting

    1) Body testing Leakage test Visual Check 100% No leakage WPD0400 Final inspection report2) Seat testing Leakage test Visual Check 100% No leakage WPD0400

    2 PCD drilling check Dimension Dimension As per sampling planinspection report

    Within limits WPD0300/Drawing

    D Packing Packing of finished goods Visual 100% Intactness of package Order register Delivery challan / Invoice

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    THANE

    Address : 207, Orion Business Park,Next to Cine Max, Kapurbawdi,Ghodbunder Road,Thane (W) - 400 607. INDIA.

    Phone

    :

    +91 22 25896422, 2589 6524 /25

    Fax : + 91 22 2589 4221

    Email : [email protected]

    mailto:[email protected]:[email protected]
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    VADODARA

    Address : (An ISO 9001 : 2000 Certified)988/14, GIDC, Makarpura,Vadodara - 390 010. INDIA

    Phone : +91-265-2630467, 32528833Fax : +91-265-2630457

    UNIT 1

    UNIT 2

    Address : 748/4 GIDC, Makarpura,Vadodara - 390 010.INDIA

    Phone : +91-265-2649248, 2632628Fax : +91-265-2637379

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