ptt 307 solid state fermentation without pictures.ppt
TRANSCRIPT
SSF : defined as the growth of the micro-organisms on (moist) solid material in the absence or near-absence of free water
Solid substrate fermentationprocesses in which the substrate itself acts as carbon/energy source, occurring in the absence or near-absence of free water
solid-state fermentationsfermentation process occurring in the absence or near-absence of free water, employing a natural substrate as above, or an inert substrate used as solid support
HISTORY OF SOLID STATE FERMENTATION PERIOD
Bread making by EgyptianCheese making by Penicilium roque/ortiiFish fermentation/preservation with sugar, starch, salt , etc.koji processkoji process from China to JapanVinegar from pomaceUse of gallic acid in tanning, printing, etc.Sewage treatmentProduction of fungal enzymes, kojic acidProduction of fungal enzymes, gluconic acid, citric acid,development of drum-type fermenterPenicillin productionSteriod transformationProduction of mycotoxins, protein enriched feedProduction of various primary and secondary metabolites,development of column type of ferrnenter, work on kineticsand modelling aspects of SSFDevelopments on fundamental aspects of SSF, bioprocessesJproducts developments:
2000 BC1000 BP)2500BP2500BP7th Century18th Century18th Century1860-19001900 19201920-1940
1940-19501950-19601960-19801980-1990
I990-present
Rice strawWheat strawCoffee pulpSawdustCotton waste from textile industryCotton seed hullsLogsSawdust-rice branCorncobsPaper
Horse manure (fresh or composted)Crushed bagasse Water hyacinthlOil palm wasteBean strawCotton strawCocoa shell wasteBanana leavesDistillers grain waste
Growing Medium
Dev of Fermenter design-->
Type of bioreactor
• Type of fennenter Process/product Micro-organism• Wooden trays [1923] Koji fermentation Aspergillus oryzae• Rotating drum [1962] Cpmposting mixed cultures• Rotating drum [1964] Koji fermentation A. oryzae• Rotating drum [1969] Enzymes A. oryzae• Aluminium pot [1943] Enzymes A. oryzae• Horizontal drum [1976] feedlot fugal strains• Cement mixer [1977] Corn fennentation fungal and yeast strains
ComparisonCharacteristics Solid-state Submerged
Microorganism, substrateWater usageOxygen supply byVolume of fermentation mashLiquid waste producedPhysical energy requirementHuman energy requirementCapital investment
Static. LimitedDiffusionSmallerNegligibleLowHighLow
AgitatedUnlimitedAerationLargerSignificant volumeHighLowHigh
Economically and industrially important advantages of SSF
• Lower capital and recurring expenditure• Lower waste water output / less water need• Reduced energy requirement • Simplicity• Simpler fermentation media• Absence of rigourous control of fermentation parameters• Easier aeration• Economical to use even in smaller scales• Applicability of using fermented solids directly• Storage of dried fermented matter• Lower cost of down stream processing
Factors needs to consider
related with the transport phenomena of momentum, energy and mass transfer
Biological factors:
metabolic processand reproduction
Physico-chemical factors
strains selection,design of medium for fermentation,substrate conditioning,control criteria,design of reactors.
these will have impact on
•water activity and moisture content of the substrate. •temperature and heat transfer. •pH. (it determines the enzyme activities)•aeration. •nutrient diffusion. It affects the nutrient concentration and regulates the actions of enzymes over the solid substrate•Mixing : It helps heat removal, gas exchange, water content, uniformity•and influences the process conditions.
Physico-chemical factors
media formulations, biomass composition
Cellular biomass presents as average 40-50% C,30-50% O, 6-8% H3-12% N.
For fungi, C/N ratio is important as it could induce or delay sporulation
Example 1:
Determine the ratio of C/N that is needed to obtain biomass from a strain of Aspergillus niger. The empirical formula for this strain is
Solution:
MW C = 12, N= 14 O=16
Basis of calculation: 1 mol biomass
The weight of C = 12 (1) = 12N= 14(0.085) = 1.19
C/N = 12 / 1.19= 10.08 /1
Example 2
Consider a 50% yield of biomass based on sugar consumption (g biomass produced/g sugar consumed), In SSF process with an initial concentration of total reduced sugars of 30% dried basis, determine the amount of (NH4)2SO4 that must be added to the medium to obtain the maximum biomass production of Aspergillus niger. The empirical formula for this strain is
TEMPERATURE
T is important because it is related to
Protein denaturization, enzymatic inhibition, Promotion or inhibition on the production of a particular metabolite, cells death
Extremo-thermophiles 90-250 CThermophiles 45 -90Mesophiles 30-45Psychrophiles 0-30
MOISTURE
In a general sense, it has been established that Bacteria : > 70%. yeast, 72-60% Fungi 70-20%.
AERATION AND AGITATION
Related to oxygen demand in the aerobic processes,heat and mass transport phenomena in a system.
PARTICLE SIZEDetermine the surface area
Examples of bioreactors
Schematic of a koji-type reactor: (1) water inlet, (2) UV tube, (3) (4) (5) air blowers, (6) (7) air filters, (8)air outlet, (9) humidifier, (10) heater, (11) Air inlet, (12) Trays,
Example of bioreactors for SSF
Criteria for production of bioproducts
A bioproduct is best described by its chemical composition or structureand its function or application.
Proteins, Lipids, biopolymers organic acids,
food and feed additives, pharmaceuticals,detergents, chemical intermediates, agriculturally used products,
composition or structure function or application
e.g. insecticides andherbicides
Citric acid, Lactic acid, gluconic acid
Milk, Vegetable,Meat FermentationProducts
DIARY PRODUCTS
Manufacturing of milk into dairy products
Why process milk?There are many reasons to process milk into dairy products, such as the following:•? Many dairy products can be kept longer than fresh milk, therefore the milk does not have to be consumed immediately.•? The demand for fresh milk may be limited, and there may be more interest in dairy products.
•? If the daily amount of fresh milk for sale is limited, it may be more economical to process the milk into less perishable products, store them, and sell them later in greater quantities.•? There may be no market for fresh milk close by, and only preserved products can be sold at markets at a greater distance.•? Greater financial gain may be obtained.
Yogurt
Definition : milk product that is fermented by the action of both Lactobacillus bulgaricus and Streptococcus thermophilus .
YOGURT MANUFACTURE
The general goal of yogurt production : to create a semisolid, long shelf-life food from fluid milk
A general scheme for yogurt manufacture
Health Benefit of yoghurt
Industrial production of bakers’ yeast
Manufacture of fermented sausage