pulley laggings and belt idler...

Pulley laggings and belt idler sleeves

One Name – One Source – One System

REMA TIP TOP

TIP TOP Industrie has been renowned for high quality for over 30 years. The brand REMA TIP TOP represents ground-breaking

products for the prevention of wear and corrosion. Additionally, TIP TOP Industrie supplies high-quality materials for the protection,

repair and maintenance of conveyor belts.

All moving conveyor parts are subject to high wear. This is due to a wide variety of negative influences which are often increased by

corrosion and caking problems. These influences reduce the profitability of the whole plant. They result in undesirable material build-up

(due to poor belt tracking), and increased noise levels, which endanger the health of your staff. TIP TOP Industrie develops special

rubber covers to protect your employees and your equipment.

TIP TOP Industrie is your competent partner for everything associated with conveyor belt maintenance!

REMA TIP TOP – The brand for conveyor belt maintenance

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Subsidiaries

Agencies

REMAGRIP • REMALINE • REMASLEEVE

REMAGRIP, REMALINE and REMASLEEVE covers for your conveyor

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3. For pulleys subject to high stress

3.1 REMAGRIP CK-X

3.2 REMAGRIP CP-X

7. REMASLEEVE special rubber sleeves for conveyor belt idlers

7.1 REMASLEEVE VSB

7.2 REMASLEEVE KSB

Furthermore, our REMALINE product range offers you optimumsolutions to the problems which occur in conveyor systems. Thespecific properties of the individual rubber grades have been tailoredto suit your specific application.

Special rubber grades“V” self-extinguishing

“S” flame-resistant

“HR” heat resistant

“OIL” oil-resistant

9. Technical data

9.1 REMAGRIP Pulley Lagging Application Chart

9.2 REMAGRIP C reference values

9.3 Coefficients of friction

1. For fabric conveyor belts under light to medium-duty operating conditions

1.1 REMAGRIP 50

1.2 REMAGRIP 60

2. For medium to heavy duty operating conditions

2.1 REMAGRIP 65

2.2 REMAGRIP 70

2.3 REMAGRIP 70 SL

4. To be grooved individually

4.1 REMALINE 65

5. For extremely wet operating conditions

5.1 REMAGRIP 100

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8. Additional products for drum lagging

8.1 REMA TIP TOP bonding systems

8.2 REMA TIP TOP special tools

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6. For the pharmaceutical and foodprocessing industry

6.1 REMAGRIP 60 WHITE



10. Essential advantages

11. Our product range

REMAGRIP, REMALINE and REMASLEEVE special rubber covers for pulleys and idlers in conveyors are always state-of-the-art.

They are easy to apply and have proven to be highly efficient under every kind of stress and in every climate, worldwide. Their high

resistance to wear and corrosion makes it possible to significantly increase the service life of conveyors, and to considerably reduce

downtime, loss of tonnage and labour costs.

A further advantage of REMAGRIP, REMALINE and REMASLEEVE covers is their CN bonding layer, which provides quick application,

high initial tack and unsurpassed adhesion values (rubber to metal) on site and in the workshop.

Product range – overviewWe offer you the right solution, tailored to suit the pulleys of your conveyor in all fields of application. This chart provides a short

overview of the REMAGRIP, REMALINE and REMASLEEVE range of products for driving pulleys, tail pulleys, snub pulleys, tension

pulleys and carrying idlers.

REMAGRIP 50 and 60

1.1 REMAGRIP 50/CN 1.2 REMAGRIP 60/CN

• Evacuation of moisture and dirt

• Protects pulleys from wear and corrosion

• Pulley lagging for low-to medium-tension fabric

belts

1. For fabric conveyor belts in light-to medium-duty operating conditions

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Available rubber grades:

V, OIL, S, HR

Fields of application and product advantages:

• Grooved rubber cover for driving pulleys

• Avoidance of material build-up with positive in-

fluence on belt tracking

• Reduced slippage between belt and pulley

through increased coefficient of friction

Criteria / products

Technical data:

NR

1.08

50+/-5

130

65

18 x 6 x 3

orange

-30°C to

+80°C

BR/IR/SBR

1.13

60+/-5

120

45

18 x 6 x 3

black

-30°C to

+80°C

CR

1.42

63+/-5

145

23

18 x 6 x 3

black

-30°C to

+80°C

NBR

1.16

65+/-5

125

40

18 x 6 x 3

black

-30°C to

+80°C

SBR/BR

1.25

65+/-5

125

40

18 x 6 x 3

black

-30°C to

+80°C

IR/BR

1.09

60+/-5

55

50

18 x 6 x 3

black

-30°C to +100°C;

+120°C for a short

time

REMAGRIP50/CN

REMAGRIP60/CN

REMAGRIP60 V/CN

REMAGRIP60 OIL/CN

REMAGRIP60 S/CN

REMAGRIP60 HR/CN

Polymer

Density g/ cm3

Hardness Shore A

Abrasion mm3

Resilience %

Profile mm

Colour

Max. temperatures

REMAGRIP 65 and 70

2. For medium-to heavy-duty operating conditions

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V


S, V, HR

2.1 REMAGRIP 65/CN 2.2 REMAGRIP 70/CN

2.3 REMAGRIP 70/CN-SL (strip lagging)


• Grooved rubber cover for driving pulleys

• Avoidance of material build-up with positive influence on belt

tracking

• Reduced slippage between belt and pulley through increased

coefficient of friction


• Protects the pulleys from wear and corrosion

• Long belt conveyors (REMAGRIP 70 )

• Large pulley diameters (REMAGRIP 70 )

• For high-tension fabric belts and medium-to high-tension steel-

cord belts (REMAGRIP 70 )

Further advantages REMAGRIP 70/CN-SL (strip lagging):

• Significantly improved evacuation of water through additional

horizontal grooves

• Preparation of the strips in the workshop, in the warehouse or

on site

• Scrap reduced to a minimum

• Can be trimmed precisely with the REMA TIP TOP rubber cutting

machine MODEL 32

• Easy application, even to pulleys in situ

Technical data:

Criteria / products

BR/IR/SBR

1.13

60+/-5

120

45

50 x 6 x 3

black

-30°C to

+80°C

CR

1.42

63+/-5

145

23

50 x 6 x 3

black

-30°C to

+80°C

BR/IR/SBR

1.13

60+/-5

120

45

50 x 10 x 8

50 x 8 x 6

black

-30°C to

+80°C

SBR/BR

1.25

65+/-5

125

40

50 x 10 x 8

50 x 8 x 6

black

-30°C to

+80°C

CR

1.42

63+/-5

145

23

50 x 10 x 8

50 x 8 x 6

black

-30°C to

+80°C

IR/BR

1.09

60+/-5

55

50

50 x 10 x 8

50 x 8 x 6

black

-30°C to +100°C;+120°C for a

short time

BR/IR/SBR

1.13

60+/-5

120

45

50 x 8 x 6

black

-30°C to

+80°C

REMAGRIP65/CN

REMAGRIP65 V/CN

REMAGRIP70/CN

REMAGRIP70 S/CN

REMAGRIP70 V/CN

REMAGRIP70 HR/CN

REMAGRIP70/CN-SL

Polymer

Density g/ cm3

Hardness Shore A

Abrasion mm3

Resilience %

Profile mm

Colour

Max. temperatures

REMAGRIP C

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3. For pulleys subject to high stress

Ceramic material is suitable for pulley lagging, thanks chiefly to its specific properties of extremely high wear resistance provided by

aluminium oxide (Al2O3). It replaces traditional materials, because it provides higher profitability by considerably increasing the service

life and the efficiency of pulley laggings.

3.1 REMAGRIP CK-X – for maximum grip 3.2 REMAGRIP CP-X – the benchmark for wear resistance

Characteristics and advantages of REMAGRIP CK-X and CP-X:

• Provides significantly higher traction than traditional rubber covers

• High reliability even in wet, clayey and muddy operating conditions

• High resistance to wear (in several cases, service life 8-10 times longer than that of traditional rubber covers)

• Dynamic resistance optimised by arrangement of ceramic tiles based on FEM calculations

• Unique three-dimensional embedding of the ceramic tiles in the rubber substrate

• High self-cleaning effect due to grooves between the rows of ceramic tiles

• More flexible than traditional rubber/ceramic pulley laggings, therefore even small-diameter pulleys can be lagged easily

• Protection of the belt through elastic rubber base (optimum adaptation of the ceramic tiles to the conveyor belt surface)

• Durable adhesion if bonded with the consistent REMA TIP TOP bonding and primer systems

Description:

The plain surface of the ceramic tiles is highly

efficient, particularly on non-drive pulleys (ranging

from tail pulleys to snub pulleys) which are subject

to high wear.

Description:

The “knobbly” surface of the ceramic tiles provides

optimum grip on pulleys subject to high stress.

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4. Rubber cover to be grooved individually 5. For extremely wet operating conditions

4.1 REMALINE 65/CN 5.1 REMAGRIP 100/CN


• Plain pulley lagging to be regrooved with

RUBBER CUT

• Avoidance of material build-up with positive

influence on belt tracking

• Reduces slippage between belt and pulley

through increased coefficient of friction


• Specifically designed for conveyor belts with

fabric plies

Criteria / products

Technical data:

Polymer

Density g/ cm3

Hardness Shore A

Abrasion mm3

Resilience %

Profile mm

Colour

Max. temperatures


• Lagging of driving pulleys for fabric belts

• Difficult operating conditions (extremely wet

operating conditions, ice, clay or other smeary

materials)

• High resistance to wear

• Excellent self-cleaning properties

• Improved belt tracking

BR/IR/SBR

1.13

60+/-5

120

45

–

black

-30°C to +80°C

BR/IR

1.10

60+/-5

50

50

round knobs (6 mm); oval knobs (7 mm)

black

-30°C to +80°C

REMALINE 65/CN REMAGRIP 100/CN

REMALINE 65 and REMAGRIP 100

REMAGRIP 60 • 150 • 200 WHITE

6. For the pharmaceutical and food-processing industry

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Criteria / products

Technical data:

NR/BR

1.19

63+/-5

160

55

18 x 6 x 3

white

Admissible in accordance

with the German BGVV

regulation, category 4,

167, notice, paragraph XXI

NBR

1.27

65+/-5

170

25

18 x 6 x 3

white

Admissible in accordance

with the German BGVV

regulation, category 3,

167, notice, paragraph XXI

NBR

1.23

57+/-5

160

27

18 x 6 x 3

white

NBR

1.27

65+/-5

170

25

8 x 4

white

REMAGRIP 60 /CNWHITE-FOOD

REMAGRIP 60 /CNWHITE-OIL /FOOD

REMAGRIP 150 /CNWHITE-*FDA (OIL /FOOD)

REMAGRIP 200 /CNWHITE-*FDA(OIL /FOOD)

Polymer

Density g/ cm3

Hardness Shore A

Abrasion mm3

Resilience %

Profile mm

Colour

Food contact

6.1 REMAGRIP 60/CN-WHITE




• Pulley lagging for rubber and PVC / PVG conveyor belts


• Reduced slippage between belt and pulley, increased coeffi-

cient of friction

• Avoidance of material build-up with positive influence on belt

tracking


• Easy cleaning thanks to wide grooves (REMAGRIP 200)

• Highly effective evacuation of dirt and water thanks to trans-

verse grooves (REMAGRIP 200)


*FDA (oil-resistant / food quality)


*FDA (oil-resistant / food quality)


oil-resistant, food quality

*FDA quality: food contact admissible in accordance with the US FDA regulation no. 21 §177.2600

Admissible in accordance with FDA regulation

no. 21§ 177.2600

Admissible in accordance with the German BGVV

regulation, category 3, 167, notice, paragraph XXI

REMASLEEVE VSB and KSB

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Technical data:

Criteria / products

NR

1.02

35+/-5

95 (5N)

black

7 and 20

800/1,000/1,300

63.5-150

2-5

NR

0.98

30+/-5

90 (5N)

orange

7

800/1,000/1,300

63.5-150

2-5

NR

1.02

30+/-5

100 (5N)

white

7

800/1,000/1,300

63.5-150

–

NR/BR

1.03

40+/-5

150

black

7

800/1,000/1,300/2,750

63.5-150

2-5

NR/SBR/BR

1.14

60+/-5

100

black

4

800/1,000/1,300/2,750

50-150

–

REMASLEEVEVSB-RE 25 /CN

REMASLEEVEVSB-RE 25

ORANGE /CN

REMASLEEVEVSB-RE 25

WHITE /FOOD /CN

REMASLEEVEVSB-E 40 /CN

REMASLEEVEKSB-E 60 /CN

Polymer

Density g/ cm3

Hardness Shore A

Abrasion mm3

Colour

Thickness mm

Length mm

Idler diameter mm

Idler diameter Inches

7. REMASLEEVE special rubber sleeves for conveyor belt idlers

7.1 REMASLEEVE VSB )1 7.2 REMASLEEVE KSB )2

Fields of application:

• For carrying idlers and return idlers

• Protection of idlers against:

- Caking

- Ice build-up

- Wear

- Corrosion

- Impact

• For all common diameters of idlers according to

the DIN standard.

Special versions in oil-resistant, V or HR quality available on request)1 VSB = wear and caking protection sleeve)2 KSB = corrosion protection sleeve

Product advantages:

• Quick and easy mounting through pneumatic

device

• Protects idler bearings and conveyor belts

• Extends service life of these plant components

• Reduces belt slippage

• Reduces the noise level

• CN bonding layer for durable adhesion, if bonded

with REMA TIP TOP bonding systems

Bonding systems and special tools

REMA TIP TOP bonding systems enable optimum bonding of pulley laggings and idler sleeves. These bonding systems, together with

the corresponding hardeners and primers, have proved to be highly efficient in every climate. They are also approved for underground

mining, and conform to the most stringent safety and health regulations.

TIP TOP Industrie places emphasis on the protection of the environment; this is why their product range has included environmen-

tally friendly CFC-free bonding systems for many years.

8. Additional products for drum lagging

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SC 2000 Cement (non-flammable): available in black, green and

white versions; container sizes: 0.5; 1.0; 6.0; 12.0; and 290 kg

(only for black and green version).

UT-R20 Hardener, available in 20 g and 40 g containers.

SC 4000 Cement (flammable): available in black, green and

white versions; container sizes: 0.35; 0.7; 4.5 and 190 kg.

E40 Hardener, available in 15 g and 30 g.

Metal Primer (for preconditioning of metal surfaces) is available

as PR 200 (grey), PR 300 (red, only for SC 2000) and 400 (grey).

• Rubber mallet

• Stitcher with ball bearing, 4, 12 and 45 mm wide

• Rubber cutting knife 6” and 8”, blade length 145 and 200 mm

(curved blade)

• Offset knife

• Hand stripper Junio HS (for removing old rubber lagging from

pulleys) – 230V/800W or 110V/800W – blade width: 120 mm

• Rubber cutting machine MODEL 32 (maximum rubber

thickness 50 mm, 40-90° Shore)

• Angle grinder LK 604 “FLEX“ for rubber buffing

• RUBBER CUT 400 Profile Groover – for regrooving rubber

Furthermore, TIP TOP Industrie offers a complete range of special tools for drum lagging:

8.1 REMA TIP TOP bonding systems

8.2 REMA TIP TOP special tools

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Products – Technical data

9. Technical data

REMAGRIP format

lozenge diagonal, axial direction )1

lozenge diagonal, radial direction )1

Groove width )1

Groove depth )1

High-tension steelcord belts )2

Medium-tension steelcord belts )2

High-tension fabric belts )2

Medium-tension fabric belts )2

Low-tension fabric belts )2

Pulley diameter up to 500 )2

Pulley diameter 500 - 800 )2

Pulley diameter 800 - 1,200 )2

Pulley diameter above 1,200 )2

100 CN 70 CN-SL 70 CN 10 x 8 70 CN 8 x 6 65 CN 60 CN 50 CN orange

-

-

-

-

-

-

18

12

12

12

12

12 - 18

12 - 18

86

50

10

8

15 - 18

12 - 15

10 - 15

-

-

-

10

12

15 - 18

86

50

10

8

15 - 20

15

15

-

-

-

-

12

15 - 20

86

50

8

6

15 - 20

12 - 15

10 - 12

-

-

-

-

12

15 - 20

86

50

6

3

-

12

10 - 12

8 - 10

8

8

10

12

12

35

18

6

3

-

-

12 - 15

8 - 12

8

8

10

12

15

35

18

6

3

-

-

12

10

8

8

10

12

12

REMAGRIP C format

Dimensions (mm)

Rows of ceramic inserts

Profile of ceramic inserts

Ceramic material

Recommended minimum

pulley diameter (mm)

Recommended for the

following pulleys

CK-X CP-X

REMAGRIP CK-X40 1,250 x 500 x 15




1

“knobbly” profile

Al2O3 92%

approx. 400

Driving pulleys

REMAGRIP CP-X40 1,250 x 500 x 15




1

plain

Al2O3 92%

approx. 400

Tail-, tension-and snub-pulleys,

inflexion- and pressure-rollers

9.1 REMAGRIP Pulley Lagging Application Chart

9.2 REMAGRIP C reference values

Operating conditions

9.3 Coefficients of friction )3

Dry

Wet

Wet and muddy

0.35 to 0.40

0.10 to 0.15

0.05 to 0.10

0.40 to 0.45

0.33 to 0.38

0.22 to 0.30

0.75 to 0.85

0.50 to 0.80

0.45 to 0.55

Coefficient of friction of REMAGRIP rubber cover

Coefficient of friction of REMAGRIP C ceramic

pulley lagging

Coefficient of friction of steel

)1measures given in mm )2cover thikness in mm

)3coefficient of friction according to the DIN 22101 standard

Know-how

Our knowledge is based on many years of cooperation with

leading companies in various lines of business. The outcome

of this cooperation is:

• Our expertise in all aspects of the complex area of pulley

lagging

• Our problem solving solutions which are produced by spe-

cialists and are implemented consistently

• Our worldwide experience and references

Consulting

Our specialists find the optimum solution for your plant and

your company. This includes:

• Analysis of problems

• Suggestions for carrying out pulley lagging, on site or in our

workshops

• Analysis of the performance of pulley laggings

Service

Correct assembly carried out by our specialized staff ensures

the successful use of REMA TIP TOP products.

Maintenance

For inspection and servicing work, qualified technical staff are

always available to assist you.

Product quality

You can rely on REMA TIP TOP products. High-quality mate-

rials and excellent manufacturing at certified production

plants ensure optimum product properties.

REMA TIP TOP is always there for you, wherever you are:

with our customer service in almost every country in the

world.

Our range of services:

Our range of services

10. Essential advantages

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The special rubber covers are distinguished by numerous advantages:

• Quick, easy and customized bonding of REMA TIP TOP rubber covers for pulleys and idlers with the use of the respective bonding

systems, which have proved to be effective all over the world.

• The general operating performance of the conveyor is improved considerably. The belt is protected. Thus the service life of the whole

plant is increased.

• The pulleys and idlers run evenly without material build-up, thus ensuring even belt tracking.

• The belt is protected because slippage between the belt and the pulleys / idlers is reduced.

• Reduced elongation of the belt thanks to lower belt tension.

• REMAGRIP, REMALINE and REMASLEEVE special rubber covers reduce noise and vibrations in conveyor systems.

REMA TIP TOP special covers for all pulleys and idlers in your conveyor system

tail and tension pulleys – REMALINE or REMAGRIP

return idlers – REMASLEEVE driving pulley – REMAGRIP

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2 4

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carrying idlers at feeder points – REMASLEEVE snub pulleys, inflexion or pressure rollers – REMALINE

Our product range

11. Our product range

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Our specialists are also available to assist you in the following areas:

Conveyor belt maintenance:

• Rubber and ceramic covers for drums

• Rubber covers for rollers (return idlers etc.)

• Impact damping equipment

• Lateral guiding systems

• Belt cleaning systems

• Conveyor belt splicing and repair systems

• Cleats and corrugated edges

• Dust sealing systems

Wear Protection:

• Rubber liners

• Polyurethane liners

• Non-stick liners

• Ceramic liners

• Tube liners

• Components made of special rubber

• Liners for mills

• Rubber and polyurethane screen mats

Corrosion protection:

• Vulcanised and non-vulcanised

soft rubber lining materials

• Hard rubber liners

• PU coating systems

• Polycarbamide coatings

• Flake coating systems

Bonding systems and solutions

Specialist tools and accessories

More information is available at: www.rema-tiptop.com • [email protected]

TIP TOP Industrie

A business unit ofSTAHLGRUBER Otto Gruber GmbH & Co KG

Gruber Straße 63 85586 Poing / Munich / Germany

Tel.: +49 (0) 8121 - 707 - 234Fax: +49 (0) 8121 - 707 - 222

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Your local contact:

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