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An IDEX Water & Wastewater Business pulsafeeder.com Hydraulic Diaphragm Metering Pump

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Page 1: pulsa.salesmrc.compulsa.salesmrc.com/pdfs/pulsa_series_brochure.pdf · 2013-11-08 · • Fast response time (0-100% in 15 seconds) • NEMA 4 or NEMA 7 option for protection in most

An IDEX Water & Wastewater Business

pulsafeeder.com

Hydraulic Diaphragm Metering Pump

Page 2: pulsa.salesmrc.compulsa.salesmrc.com/pdfs/pulsa_series_brochure.pdf · 2013-11-08 · • Fast response time (0-100% in 15 seconds) • NEMA 4 or NEMA 7 option for protection in most

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Product Specifications• Flows to 3,318 gph (12,560 lph)• Pressures to 5,000 psi (345 bar)• Standard fluid temperatures from

40°F (4.4°C) to 180°F (82°C) for metal or 150°F (62°C) plastic re-agent head. Extended temperatures available with special construction.

• Viscosities up to 1,000 cPs standard or 5,000 cPs with special construction

• 10:1 turndown• Accuracy +/-1% rating

Materials of Construction• Wetend Materials: 316SS, 316SSL,

Alloy C, Monel, Nickel, PVC, PTFE, Polypropylene and more

• Diaphragm Materials: PTFE, PFA and metallic

• Hydratube: FKM, CSM, PFA• Hydracone: FKM and CSM

Typical Applications• Acids• Caustics• Polymers• Bleaches• pH Control• Solvents• Dyes/Inks• Catalysts• Cleaning Agents• Slurries• Many more

Pulsafeeder ExpertiseSince 1936, Pulsafeeder has been the global leader in fluid handling technology and innovation in chemical dosing. Pulsafeeder has built a foundation of success with thousands of installations in fluid handling applications. Our extensive product breadth enables us to provide the convenience and effi-ciency of single-source solutions across various industries.

PULSA Series® PumpsWell known for its rugged design and history of long service, the PULSA Series positive displace-ment, reciprocating metering pump has remained a customer favorite for over seventy years. PULSA Series pumps combine the high efficiency of a plunger pump with the sturdiness of a diaphragm seal to eliminate leakage. Available in a range of materials, PULSA Series pumps can handle most chemicals. The PULSA Series pump is the “go to” pump for reliability and success.

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Pulsa Flows and Pressures (PTFE diaphragm)

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717

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Pulsa Flows and Pressures (PTFE diaphragm)

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Series11

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0 8 15 23 30 38 76 114

151

189

227

265

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341

379

454

530

606

681

757

833

908

984

1060

1136

1211

1287

1363

1438

1514

1590

1666

1741

1817

1893

2271

2650

3028

3407

3785

4164

4542

4921

5300

5678

6435

7192

7949

8706

9464

1022

110

978

1173

512

492

1324

914

006

1476

315

520

1627

717

034

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Pulsa Flows and Pressures (PTFE diaphragm)

8480EP1

8480

7660

7440

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880

R1

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340

Series11

Scale 1gph Scale 5gph Scale 50gph Scale 100gphScale 10gph

8480 EP1

880

84807660

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Flow (GPH)

Page 3: pulsa.salesmrc.compulsa.salesmrc.com/pdfs/pulsa_series_brochure.pdf · 2013-11-08 · • Fast response time (0-100% in 15 seconds) • NEMA 4 or NEMA 7 option for protection in most

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PULSA Series® ConfigurationsPULSA Series pumps are available in several configurations to meet any pumping challenge.

Diaphragm Technology

Flat Diaphragm (TFE & Metal) TFE Shown

The popular flat diaphragm reagent head is available in a variety of materials and can handle a wide range of chemicals. The dish plates prevent over deflection of the diaphragm. There is no contact with moving parts. With typical diaphragm thicknesses of .060” (1.52mm), this is one durable diaphragm.

Hydratube®

The Hydratube is the choice for high viscosity slurries. Its straight, large, flow through design eliminates clog-ging and flow restrictions. Available in FKM, CSM or PFA, it can be utilized with the most corrosive or acidic chemicals.

Hydracone®

The Hydracone’s self-priming head features a coni-cal elastomer diaphragm. It is particularly well suited for high-lift conditions, high viscosities, and low density slurries. The Hydracone is available in a choice of high performance fluorocarbon elastomers such as FKM and chlorosulfonated polyethylene (CSM).

Suction Stroke

Suction Stroke

Discharge Stroke

Discharge Stroke

340 Hydracone R1

680 with NEMA 7ELMA® Stroke Control

880 NEMA 4x with ELMA® Stroke Control

7120 with NEMA 4xPulsamatic® Stroke Control

7440 76608480 NEMA 7Pulsamatic® Stroke Control

Suction Stroke Discharge Stroke

Page 4: pulsa.salesmrc.compulsa.salesmrc.com/pdfs/pulsa_series_brochure.pdf · 2013-11-08 · • Fast response time (0-100% in 15 seconds) • NEMA 4 or NEMA 7 option for protection in most

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Features & Benefits

Consistent, Durable and Reliable• Constant delivery independent of pressure changes• High efficiency, low horsepower requirements• Positive displacement pump, measured amount displaced with each revolution• Accurate, repeatable, linear

Manual Stroke Adjustment Mechanism• Metering accuracy to +/-1%• 10:1 turndown• Control range of 0-100%• Stroke length control ready

Stroke Control Option• 4-20 mA, 1-5 VDC, 1-5 mA, 10-50 mA input signal standard• 4-20 mA output standard • 0-15 psi input signal optional• Manual override provision• NEMA 4x or UL listed NEMA 7 enclosure design• Pneumatic stroke length control is also available

3 Hydraulic Valves • Automatic Air Bleed automatically releases any air in the hydraulic system• Hydraulic Make-Up Valve replenishes any oil lost during normal operation• Hydraulic Bypass Valve releases excessive hydraulic pressure

Engineered Systems Configurations • Easily integrated to any skid system• Offers a multitude of multiplexing opportunities• Engineered systems offer easy, out of the box ready installation

Durable Flat Diaphragm • Durable construction• Material choices include PTFE, CSM, FKM and metallic construction• Integral O-ring seal design assures solid seal with no leakage• Hydraulically balanced, no wear point on diaphragm

Page 5: pulsa.salesmrc.compulsa.salesmrc.com/pdfs/pulsa_series_brochure.pdf · 2013-11-08 · • Fast response time (0-100% in 15 seconds) • NEMA 4 or NEMA 7 option for protection in most

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Features & Benefits

Warranty• 5 year on gear train• 1 year on wear parts • Extended warranty also available

Hydratube® Diaphragm Option• Inherent double diaphragm assures no leakage• Provides straight flow through path for slurries• Leak detection adaptable • Good for high viscosity fluids

Hydracone® Diaphragm Option • Cone design enables high suction lifts• Flow-through path enables a straight flow through path for slurries• Good for high viscosity fluids

Disk Valves• Disc design maintains pump accuracy at high flows (375 gph)• Easily replaced without disconnecting piping• Metallic and plastic construction • Standard and slurry seats• Available in a range of materials

Precision Check Valves• Ball type valves are manufactured to the highest degree of sphericity for precise seating and metering accuracy• Four-point guiding to assure precise valve action and valve seat life• Easily replaced without disconnecting piping• “Knife edged” seating design to maintain top-notch accuracy

Page 6: pulsa.salesmrc.compulsa.salesmrc.com/pdfs/pulsa_series_brochure.pdf · 2013-11-08 · • Fast response time (0-100% in 15 seconds) • NEMA 4 or NEMA 7 option for protection in most

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Control OptionsPulsafeeder offers a wide variety of control options to provide superior flow control and system diagnostics. Accurate, durable, and versatile, PULSA’s controllers offer a range of input options and can handle a variety of environments. They feature fast response, are easy to install and operate and are easily adjustable.

• Available for PULSA 680 and 880• Four standard analog inputs (4-20 mA, 1-5 VDC,

1-5 mA, 10-50 mA) • Fast response time (0-100% in 15 seconds)• NEMA 4 or NEMA 7 option for protection in most

hazardous environments• Easy installation and start up• Simplified service• Low power consumption (60 watt max)• Easy to install, field retrofit kit

ELMA Control

• Available for PULSA 680, 880, 7120, 7440, 7660, and 8480 up to 5 HP

• Up to 20:1 turndown within +/-2% accuracy on set point

• Security Code to lock out unauthorized users• Detachable handheld keypad with 4.5ft (1.3cm) of

cable• CE approved• Displays pump output in units of flow (gph or lph)• NEMA 4X (IP56) rating

Automatic Flow Controller

• Available for PULSA 680, 880, 7120, 7440, 7660, and 8480

• 0%-100% signal (optional on 680 and 880)• Fully enclosed operating mechanism• 3-15 psi instrument signal standard• Alternative psi signal standards available, including

split ranging• Ideal for stringent XP areas• Designs for natural gas operations available• Transducer options available for converting mA

signal to pneumatic signal

Pneumatic Control

Automatic Control matic ®

• Available for PULSA 7120, 7440, 7660, and 8480 • Low power consumption (23 watts max)• Pump output is displayed by a mechanical digital

stroke-length indicator (calibrated 0-100%)• Manual control through mechanical hand wheel

override• NEMA 4 or NEMA 7 option for protection in most

hazardous environments• All control circuitry is self-contained • Wide selection of control options and external

operator stations• Easy to install, field retrofit kit

Page 7: pulsa.salesmrc.compulsa.salesmrc.com/pdfs/pulsa_series_brochure.pdf · 2013-11-08 · • Fast response time (0-100% in 15 seconds) • NEMA 4 or NEMA 7 option for protection in most

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Pulsafeeder Engineered Solutions Pulsafeeder Engineered Solutions provide out of the box, ready to connect to your pip-ing convenience. Packaged solutions arrive as complete systems with all ordered controllers and accessories. They are piped, valved, wired, tested, and ready to perform. Our skid systems are built with an intuitive layout for easy maintenance and requires no specialized tooling. We factory warranty all skid systems for one full year. Each system under-goes a complete system performance test prior to leaving the factory. For assistance in developing your next Pul-safeeder skid system, please contact our sys-tem application engineers at (585) 292-8000.

Automatic Control matic ®

Page 8: pulsa.salesmrc.compulsa.salesmrc.com/pdfs/pulsa_series_brochure.pdf · 2013-11-08 · • Fast response time (0-100% in 15 seconds) • NEMA 4 or NEMA 7 option for protection in most

2883 Brighton Henrietta Townline RdRochester, NY 14623Phone: ++1(585) 292-8000Fax: ++1(585) 424-5619 An ISO 9001 and ISO 14001 Certified Company

pulsafeeder.com

An IDEX Water & Wastewater Business

Back Pressure Valves pro-vide positive back pressure for systems with less than the minimum required dis-charge to assure optimum metering performance.

Parts & Accessories

Calibration Columns These columns are con-structed of clear PVC tubes with PVC end caps or an option for Borosili-cate glass with Teflon end caps and should be sized for a 30-second draw down.

Pressure Gauges are re-lied on to measure pressure in the system. Proper pres-sure is necessary to insure flow. Pulsafeeder Pressure Gauges are accurate and reliable.

A KOPkit® (Keep On Pump-ing) can help you cut downtime and put you back in business fast. Use KOPkits for preven-tive maintenance and to ensure continuous high performance from your Pulsafeeder metering pump.

Pulsafeeder’s Pulsation Damp-eners improve pump system ef-ficiency by removing pulsating flows from positive displacement pumps.

prevent an overpressurization situation from ever damaging your pumps or pumping sys-tem. Overpressurization can occur when a valve is closed or a blockage occurs. They are always recommended equip-ment for any pump or skid sys-tem.

Pressure Relief Valves

PLS001-G11

Leak DetectionSensor technology sandwiched between double diaphragms alert you at the first sign of leak-age to prevent a small leak from becoming a large one.