pump stations for sewage and surface … grp tanks are manufactured to bs 4994 under a strict...

16
PUMP STATIONS FOR SEWAGE AND SURFACE WATER MADE IN THE UK

Upload: doquynh

Post on 21-May-2018

219 views

Category:

Documents


4 download

TRANSCRIPT

Page 1: PUMP STATIONS FOR SEWAGE AND SURFACE … GRP tanks are manufactured to BS 4994 under a strict ISO9001:2008 quality control system with checks at all stages of construction

PUMP STATIONS FOR SEWAGE AND SURFACE WATER

MADE IN THE UK

Page 2: PUMP STATIONS FOR SEWAGE AND SURFACE … GRP tanks are manufactured to BS 4994 under a strict ISO9001:2008 quality control system with checks at all stages of construction

Dutypoint Systems is an

established pump company,

supplying quality products

to a wide range of clients

since 1976.

Dutypoint offers a nationwide service. We specialise in supplyingsustainable drainage systems and related products such as pipes,valves and controls for a wide range of applications and offering aninstallation and commissioning service on a range of products.

Our knowledgeable sales staff have on-site experience and willinglyoffer practical help and advice over the phone, or will carry outsurveys and discuss your specific requirements on site.

The company is continuously investing to provide products whichwill meet tomorrow’s standards, especially the requirements ofenvironmental issues and regulations.

Our company operates an efficient ISO9001:2008 quality system,which will ensure your enquiries and orders are processed to yoursatisfaction. We are able to offer purpose built solutions to suit mostof our customers’ needs and this is backed up by an after-salesdepartment to ensure your equipment continues to work efficiently.

2

Page 3: PUMP STATIONS FOR SEWAGE AND SURFACE … GRP tanks are manufactured to BS 4994 under a strict ISO9001:2008 quality control system with checks at all stages of construction

Domestic properties

Housing estates/flats

Highways

Transport infrastructure

Office / Commercial

VORTECH PUMPSTATIONSToday’s fast-track building methods and the need for off-sitefabrication have resulted in an increased need for packaged pump stations.

With this in mind, Dutypoint are continuously monitoring currentlegislation and building standard requirements to enable us tosupply products that not only comply but are innovative. This inturn makes the whole procedure of ordering a pump stationthrough to installation very simple and cost effective for ourcustomers.

These advanced packages are designed, manufactured andassembled in our own factory and delivered to site ready to be placedin suitable excavation and connected to the relevant drainagepipework.

Our GRP tanks can be buried to depths of 10m or more and can bemade with special resins to offer very good resistance to corrosivechemicals and effluent fluids.

Vortech™ polyethylene packaged pump stations are an innovativesolution to situations where it is preferable or essential to keep civilwork and installation to a minimum. The stations are moulded frompolyethylene and are factory assembled with all in-tank fittingsconnected before dispatch. Their lightweight polyethyleneconstruction means that they are easily transportable to site andallow fast and simple installation.

Polyethylene pump stations have long been recognised as havingsuperior fluid handling properties. With a choice of single or dualpumps these packaged pump stations can be used anywhere fromsingle households to residential developments, schools, shoppingcentres and caravan parks.

The pumps are mounted on a curved base, which ensures that thetanks remain silt and sludge free, with no square corners toencourage solids build-up. The single or dual pumps are cast iron orstainless steel and pipework can be a choice of stainless steel ductile iron, Polyethylene or sch.80 PVC for increased corrosionresistance.

Valves are epoxy coated cast iron or brass and can be mounted eitherin the tank or in a separate valve chamber with overpumpingconnection as required. Level control can be by ultrasonics, floatswitches or probes and a wide choice on control panels andenclosures completes the package.

A full sewers for adoption package complying with 7th edition can beoffered to meet the specific needs of your water authority.

High rise residential

Schools

3

Page 4: PUMP STATIONS FOR SEWAGE AND SURFACE … GRP tanks are manufactured to BS 4994 under a strict ISO9001:2008 quality control system with checks at all stages of construction

4

POLYETHYLENE TWIN PACKAGE PUMP STATION

1

2

3

4

6

10

7

8

9

Page 5: PUMP STATIONS FOR SEWAGE AND SURFACE … GRP tanks are manufactured to BS 4994 under a strict ISO9001:2008 quality control system with checks at all stages of construction

TYPICAL APPLICATIONS• Housing developments • Shops and offices• Industrial units and car parks• Schools, sports and leisure centres• Motorway service areas• Camp sites and caravan parks• Channel drains• Surface water• Car park run-off• Lorry loading bays

Standard package comes complete with• Vortex or Grinder Pump with Floatswitch 240v• Tank• Set of 1 1/2” or 2” pipework• 600mm x 600mm access cover

(10 tonne GLVW)• 63mm MDPE outlet connection• 160-110mm rubber coupling• Non-return valve• Isolation valve• Installation guide

Standard features

Pumps 240v or 415v

Tank

Set of 1 1/2” or 2” pipework

600mm x 600mm access cover (10 tonne GLVW)

63mm MDPE outlet connection

160-110mm rubber coupling

Non-return valves

Isolation valve

Control panel

Set of level floats

Optional extras• Rising main pipe and fittings• Heavy duty access cover• Kiosk• Alarm beacon• Telemetry

5

5

1

2

3

4

5

6

7

8

9

10

Page 6: PUMP STATIONS FOR SEWAGE AND SURFACE … GRP tanks are manufactured to BS 4994 under a strict ISO9001:2008 quality control system with checks at all stages of construction

11

9

2

2

6

12

1

8

7

10

4

3

6

GRP TWIN PACKAGE PUMP STATION

Page 7: PUMP STATIONS FOR SEWAGE AND SURFACE … GRP tanks are manufactured to BS 4994 under a strict ISO9001:2008 quality control system with checks at all stages of construction

SINGLE CHAMBER PACKAGED PUMP STATIONS

Standard featuresGRP storage tank4” or 6” inlet connectionsOne outlet connection. Size depends on type of pumpsSingle or twin pumps, with 10m or 20m of cable, duckfeet,top bracket and guide railsControl panelFloat switches for automatic operationBall/swing check valvesIsolating valve100mm cable entry ductDischarge pipework within GRP tankGalvanised access cover - optionalCertified lifting chain

Optional extras• Access ladder - GRP• Additional inlets• Flush valve• Ultrasonics automatic operation equipment• Probe rod automatic operation equipment• GRP kiosk• Galvanised access cover• Form 4 control panel• Discharge pipework - heavy duty• Davit lifting arm and socket• Washdown set• Telemetry• Valve chamber• Overpumping connection• Shaft extensions• Baffle wall • Partitions

Strongreinforcingribs

Exter nalresin-rich waterpenetrationbar rier

Filament wound mainstructural laminate

Resin-richglassreinforcedcor rosionbar rier

Smooth mouldedresin-richcor rosion resistantinner sur face

5

7

1

2

3

4

5

6

7

8

9

10

11

12

Page 8: PUMP STATIONS FOR SEWAGE AND SURFACE … GRP tanks are manufactured to BS 4994 under a strict ISO9001:2008 quality control system with checks at all stages of construction

12

1

2

23

1113

5

6

7

10 9 8

4

8

COMBITANKGRP TWIN PACKAGEPUMP STATION WITH

SEPARATE VALVE CHAMBER

*

* COMBITANK IS A REGISTERED DESIGN

Page 9: PUMP STATIONS FOR SEWAGE AND SURFACE … GRP tanks are manufactured to BS 4994 under a strict ISO9001:2008 quality control system with checks at all stages of construction

14

PACKAGED PUMP STATION WITH SEPARATE VALVE CHAMBER

Standard featuresGRP storage tank4” or 6” inlet connectionsSingle or twin pumps, with 10m or 20m of cable, duckfeet, top bracket and guide railsControl panelFloat switches for automatic operationBall/swing check valvesIsolating valve100mm incoming power cable duct100mm pump cable duct100mm control cable ductDischarge pipework within GRP tankGalvanised access cover - optionalCertified lifting chainFinal discharge pipe

Optional extras• Form 4 control panel• Access ladder - GRP• Additional inlets• Flush valve• Ultrasonics automatic operation equipment• Probe rod automatic operation equipment• GRP kiosk• Galvanised access cover-heavy duty• Discharge pipework - heavy duty, ductile iron• Davit lifting arm and socket• Washdown set• Telemetry• Valve chamber• Overpumping connection• Shaft extensions for valves• Baffle wall • Partitions

9

Complies with sewers foradoption 7thedition

standard.

SEWERS FOR ADOPTION COMPLIANT

1

2

3

4

5

6

7

8

9

10

11

12

13

14

Page 10: PUMP STATIONS FOR SEWAGE AND SURFACE … GRP tanks are manufactured to BS 4994 under a strict ISO9001:2008 quality control system with checks at all stages of construction

10

Advantages

• Easy installation process• Delivered to site fully assembled• Accurate concrete surround

thickness• Fixed concrete volume

requirement• Reduced muckaway• Up to 50% less concrete• Reduced labour costs• Faster installation times

CONCRETE SHUTTERING SYSTEM

Dutypoint’s Innovative, pre-packaged pump station shutteringsystem has been developed to ease installation and reduceenvironmental impact. Landfill space is constantly getting tighter,costs are spiralling and quarrying is having an ever increasing impacton the environment in which we live.

It is extremely difficult for even an experienced excavator driver todig a circular hole and particularly where an excavation is deeper, asheet piling system is used, requiring a square or rectangular hole tobe dug.

This results in considerable excess muckaway and in turn excessiveamounts of concrete/backfill material are required.The Patented concrete spacer system is fully adjustable to suit anytank diameters as well as tank surround concrete thickness.

Innovative • Engineered • Inspired

Page 11: PUMP STATIONS FOR SEWAGE AND SURFACE … GRP tanks are manufactured to BS 4994 under a strict ISO9001:2008 quality control system with checks at all stages of construction

11

Page 12: PUMP STATIONS FOR SEWAGE AND SURFACE … GRP tanks are manufactured to BS 4994 under a strict ISO9001:2008 quality control system with checks at all stages of construction

12

Range of tanks available

Dutypoint’s selection of tanks

is unmatched, with a vast

choice of sizes and capacities

available.

(See page 15 for more details)

PUMPS AND PUMP ARRANGEMENTS

The pump is a key part of the packaged system. Dutypoint hasselected a range of pumps which suit almost any application.

The tanks have been designed to incorporate single, twin or eventhree pumps with a wide range of impellers including vortex,channel, open, multichannel or single, macerator, and cutter.

Pumps can be mounted on a guiderail system with automaticconnection to the discharge elbow,which is all pre-assembled to thepipework. Alternatively the pumpscan be free standing.If a customer prefers to incorporatea specific type of pump into thepackage, Dutypoint is able to meetany special requirements.

DUTYPOINT MANUFACTURING STANDARDS - A COMMITMENT TO QUALITY

Our GRP tanks are manufactured to BS 4994 under a strict ISO9001:2008 quality control system with checks at all stages ofconstruction. The chop-hoop filament winding process produces notonly circumferential strength but also strong longitudinal strength.This method means that shells can be cut for manholes andpipework without any undue loss in strength and ensures that deepburial depths can be safely accommodated.

AFTER SALES AND SERVICE

Having invested in a pump package fromDutypoint, we are committed to ensurethat it performs satisfactorily for a longtime. With this in mind Dutypoint offer amaintenance contract to ensure that yourequipment is regularly checked andoverhauled. Visits can be yearly, 6-monthly or at any other interval to suityour particular needs. They will include a20-point check on pumps, panels andequipment and can include a jetdown anddesludge of the pump chamber. A fullreport is then issued. A wide range ofspares is available from Dutypointenabling us to despatch spares overnightto ensure your equipment is rapidlyrepaired in the event of a breakdown. Allrepairs are carried out by our approvedrepair centres.

Dutypoint operates from equipped servicevans to carry out all on-site service andrepair work.

Page 13: PUMP STATIONS FOR SEWAGE AND SURFACE … GRP tanks are manufactured to BS 4994 under a strict ISO9001:2008 quality control system with checks at all stages of construction

13

BUBBLE AERATION SYSTEMS FOR EFFICIENT OXYGEN TRANSFER

Dutypoint offers a wide range of efficient aeration productsfulfilling a variety of oxygen requirements in wastewaterapplications. Oxygen is transferred most efficiently withpressurised air, which is diffused through highly porousdiscs of EPDM (Ethylene-Propylene-Di-Monomer) orceramic, mounted on pipes attached to the tank floor. Alarge quantity of fine bubbles is released through thesediscs. The discs offer highly efficient oxygen transfer withlow head losses and uniform air distribution throughoutthe entire system.

SOLUTIONS FOR PERFECT MIXING RESULTS

Mixers are used in a wide range of mixing duties such assolids suspension, liquid blending and de-stratification.Submersible mixers have a compact design, whichtogether with our installation methods makes them easyto install both in new and existing tanks.

Unlike their dry-mounted counterparts, sub-mersiblemixers provide unlimited freedom of positioning andorientation. By utilising this freedom, the mixer jet isallowed to develop and create efficient mixing of theentire volume.

Compact mixers are made of stainless steel and provide acost-efficient alternative for most mixing applications.The slow speed, large diameter mixers will gently mixlarge volumes with remarkably low power consumption.

Dutypoint package with pumps, mixers and aeration

Page 14: PUMP STATIONS FOR SEWAGE AND SURFACE … GRP tanks are manufactured to BS 4994 under a strict ISO9001:2008 quality control system with checks at all stages of construction

14

DUTYPOINT STEADY FLOW CONTROLLER

The Dutypoint Steady Flow Controller (DSFC) has been designed foruse where a flow restriction into a sewer has been specified.

Without a ‘DSFC’ large storage tanks are required to store sewage orsurface water that can only be pumped away at a maximum flowrate governed by the local water authority.

As the tank empties the static head increases and the pumped flowreduces; therefore the flow rate is only pumping at max allowabledischarge flow when the tank is full. This reduction of flow in somecases can be as much as 60% reduction in flow rate.

The ‘DSFC’ is designed to automatically control the pumps to run atmax allowable discharge flow rate via a variable speed driveregardless of the static head which can reduce the storage volume ofthe tank by more than 25%.

Large sums of money can be saved in excavation costs and also thecost of the tank.

HAVE YOU GOT MAX DISCHARGE CONSENT?... SAY 3.2 L/SECReduce your storage capacity by

pumping at your full consent flowregardless of liquid levels in the tank,

using the Dutypoint Steady Flow Control System.

Above ground valve kiosk

DSFC control panel

Valves

Magflow flow meter

Pumps

The probe

Page 15: PUMP STATIONS FOR SEWAGE AND SURFACE … GRP tanks are manufactured to BS 4994 under a strict ISO9001:2008 quality control system with checks at all stages of construction

VERTICAL PUMPSTATIONST-1001000mm dia x 1.2m-4m PET-2001200mm dia x 1.5m-5.0m GRPT-3001800mm dia x 2.0m-6.0m GRPT-4002600mm dia x 3.5m-8.0m GRPTwin pump Single pump External valve chamber

Valves in kiosk

With flyjet With aeration mixers

Valve and flow meter in kiosk

H-2001200mm dia x 2m-8m GRPH-3001800mm dia x 4m-17m GRPH-4002600mm dia x 4m-17m GRPH-5003500mm dia x 7m-21m GRPH-6004000mm dia x 8m-22m GRP

HORIZONTAL PUMPSTATIONS

15

Above ground Below ground

Without sumpWith sump

Page 16: PUMP STATIONS FOR SEWAGE AND SURFACE … GRP tanks are manufactured to BS 4994 under a strict ISO9001:2008 quality control system with checks at all stages of construction

OTHER PRODUCTS

Surface Water Treatment Systems

Rainwater Utilisation

Drainage Products

Pollution Control Systems

SUSTAINABLE DRAINAGE PRODUCTSFOR A CLEANER FUTURE

Dutypoint LtdShepherd RoadGloucesterGL2 5ELUnited Kingdom

Tel: +44 (0)1452 300592Fax: +44 (0)1452 303691Freephone: 0800 1077867Email: [email protected]