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Pumping Systems for Water Management Mine dewatering, geothermal, and industrial applications Pumping Systems for Water Management REDA, REDA HPS, Maximus, ARZ, LiftWatcher, Hotline, Phoenix, MaxJoint, and SpeedStar are marks of Schlumberger. Other company, product, and service names are the properties of their respective owners. Copyright © 2012 Schlumberger. All rights reserved. 12-AL-0093 www.slb.com/artificiallift

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Page 1: Pumping Systems for Water Management - Oilfield Services | …/media/Files/artificial_lift/... · 2012-10-02 · surface pumps, electric submersible pumps, ESP, mine dewatering, geothermal,

Pumping Systems for Water ManagementMine dewatering, geothermal, and industrial applications

Pumping Systems for Water Management

REDA, REDA HPS, Maximus, ARZ, LiftWatcher, Hotline, Phoenix, MaxJoint, and SpeedStar are marks of Schlumberger. Other company, product, and service names are the properties of their respective owners.Copyright © 2012 Schlumberger. All rights reserved. 12-AL-0093

www.slb.com/artificiallift

Page 2: Pumping Systems for Water Management - Oilfield Services | …/media/Files/artificial_lift/... · 2012-10-02 · surface pumps, electric submersible pumps, ESP, mine dewatering, geothermal,

From managing oilfields to handling water

For more than 80 years, oil and gas companies around the world have been trusting Schlumberger to help optimize their operations. We com-bine expert engineering with innovative technology to meet project needs in even the harshest oilfield environments.

Our field-proven history and unparalleled experience give us the means to extend our pumping technology beyond the oilfield. Schlumberger has the industry-leading technologies, solutions, and support necessary for a wide range of water-based applications, including mine dewater-ing, geothermal installations, and industrial systems.

We provide our customers with reliable pumping systems specially designed to comply with specific environments. Temperature require-ments, level of abrasiveness, multiphase fluid flow—all of these varying factors are carefully considered, and once systems are in place, they are maintained with real-time and surface control services to ensure optimal operations.

The Schlumberger Team

115,000people140

nationalities85

countries65research and

engineering facilities

Page 3: Pumping Systems for Water Management - Oilfield Services | …/media/Files/artificial_lift/... · 2012-10-02 · surface pumps, electric submersible pumps, ESP, mine dewatering, geothermal,

Operation of large-scale dewatering systems is familiar territory for Schlumberger. We have designed, implemented, and operated dewatering systems for mines throughout the world. Selecting the proper dewatering infrastructure, such as pumps and controls, is an essential part of the dewatering process. Our dewatering pump systems, customized to successfully handle high flow rates, maintain ongoing operations for prime mineral exploitation. The water produced is often used for other mining activities, including treatment of minerals and irrigation of roads.

Mine Dewatering Solutions

REDA HPS G3 Horizontal Multistage Surface PumpsOur third-generation pump, used in a wealth of versatile applications across the globe, is designed using ARZ abrasion-resistant zirconium for high wear-resistant bearings. With corrosion-tolerating material and flow capabilities ranging from 2.5 L/s to 117 L/s [40 galUS/min to 1,850 galUS/min], the REDA HPS G3 pump is ideal for mine dewatering. The powerful pumps work at up to 2,500 hp [1,864 kW] in a single unit and are capable of boosting pressures in excess of 6,650 psi [45,951 kPa]. Its modular housing of assembly pumps and flexible plug-and-play design allows simple and quick reconfiguration of pumps and motors, significantly minimizing downtime.

LiftWatcher Real-TimeSurveillance Service With real-time monitoring and control, you get continuous, accu-rate surveillance of key downhole parameters. Being able to identify changes in productivity reduces system failure—many times avoiding issues before they arise. This expert system substantially increases production, recovery, and system run life.

High-Efficiency ESP SystemsREDA ESP systems combine the motor, protector, and downhole sensor in one comprehensive, mul-tifunctional, and reliable unit. The capacity of these pumps ranges from 0.2 L/s to 176 L/s [3 galUS/min to 2,770 galUS] in production rate and from 3.380 in [85.9 mm] to 13.625 in [346.1 mm] in outside diameter.

Variable Speed Drives (VSDs)Variable speed drives give you the flexibility to adapt your frequency in accordance to your operating conditions. Having this great control can increase ESP system run life up to 50%, in comparison with other nonfiltered VSDs, and even attract carbon and efficiency credits for its users.

Learn more at www.slb.com/dewateringpumps

The Schlumberger Difference ■ Widest range of electrical submersible pumps (ESPs) in the industry

■ More than 70 years of dependable surface pumping operations worldwide

■ Three generations of evolved horizontal pumping system (HPS) design

Page 4: Pumping Systems for Water Management - Oilfield Services | …/media/Files/artificial_lift/... · 2012-10-02 · surface pumps, electric submersible pumps, ESP, mine dewatering, geothermal,

Geothermal heat is one of the world’s most promising and cost-effective sources of renewable energy. It is currently used to produce electricity in 24 countries and for heating in more than 72 countries. Choosing the proper tools for your geothermal project is integral in ensuring effective production and a long system run life.

Schlumberger provides compatible, high-temperature, electric submersible pumps to lift enhanced geothermal (EGS) wells, to increase fluid pressure, or to move fluids from one place to another once on the surface. Designed to withstand the heat and pressure of geothermal operations, these pumps can produce heated water and serve as power generation for thousands of house-holds in a given area.

REDA Hotline High-Temperature ESP SystemsCommonly used for extreme condi-tions, these ESP pumps operate reli-ably in high-temperature and highly abrasive environments. Featuring abrasion-resistant bearing systems and special, durable materials with various coating options, the pumps withstand bottomhole temperature ratings up to 250 degC [482 degF]. Integrated downhole monitoring adds a layer of exclusive control, allowing customers to maintain consistent operations.

REDA Hotline ESP Power Cables These exceptionally strong cables are designed to meet high-tempera-ture conditions, such as those in geo-thermal applications. The cables are made with patented insulation ma-terials and are used in temperatures up to 260 degC [500 degF]. Ranging from galvanized steel to Monel®, various barriers and jacket types are available to protect the cables from corrosion and to maximize run life in the high temperatures.

Phoenix MultiSensor xt150The Phoenix digital well monitoring system incorporates state-of-the-art, high-temperature microelectronics for continuous, accurate surveillance of key downhole parameters. This ex-pert performance monitoring of ESP temperature, pressure, and vibration substantially increases production, recovery, and system run life. The system is manufactured to withstand harsh environments and tempera-tures up to 150 degC [302 degF].

Geothermal Solutions

Learn more at www.slb.com/geothermalpumps

The Schlumberger Difference ■ World leader in electrical submersible pumps (ESPs) for more than 80 years

■ ESP record system life of more than 4.5 years and running in a high-temperature environment

Page 5: Pumping Systems for Water Management - Oilfield Services | …/media/Files/artificial_lift/... · 2012-10-02 · surface pumps, electric submersible pumps, ESP, mine dewatering, geothermal,

Converting raw materials to finished products involves a multitude of stream-lined operations—one critical element being the management of fluid flow. Schlumberger provides refining, petrochemical, and chemical processing indus-tries with high-performance pumping units fit for high-pressure applications. With powerful pumping systems, flexible surface control, and fully integrated monitoring services, our comprehensive solutions are optimal for disposal, booster service, ballast transfer, water floods, direct injection, cavern storage, fire protection, irrigation, and municipal and commercial water systems.

Industrial and Water Facilities

Variable Speed Drives (VSDs)Variable speed drives give you the flexibility to adapt your frequency in accordance to your operating conditions. Our SpeedStar series feature indoor or outdoor, NEMA-certified, low- and medium-voltage drives suitable for various power requirements. Having this great control can increase ESP system run life up to 50%, in comparison with other nonfiltered VSDs.

REDA Maximus ESP SystemsThe highly reliable system features an innovative plug-and-play design fitting for industrial water applica-tions. Exclusive Schlumberger tech-nologies optimize operations for faster and simpler production. Max-Joint flange technology ensures pressure-tight seals, preventing trapped air, contamination, and fluid leakage. An optional gauge-ready base makes Maximus motors fully compatible with Phoenix downhole sensors for real-time monitoring and extra reliability.

REDA HPS G3 Horizontal Multistage Surface PumpsOur third-generation pump, used in a wealth of versatile applications across the globe, is made using ARZ abrasion-resistant zirconium for high-wear-resistant bearings. The powerful pumps work at 2,500 hp in a single unit with intake pres-sures up to 4,000 psi [27,579 kPA]. Its modular assembly allows simple and quick reconfiguration of pumps and motors, significantly minimizing downtime.

Learn more at www.slb.com/industrialpumps

The Schlumberger Difference ■ Widest range of electrical submersible pumps (ESPs) in the industry

■ World leader in electrical submersible pumps (ESPs) for more than 80 years

■ Special metallurgies for protection against corrosive environments

Page 6: Pumping Systems for Water Management - Oilfield Services | …/media/Files/artificial_lift/... · 2012-10-02 · surface pumps, electric submersible pumps, ESP, mine dewatering, geothermal,

The Singapore Integration Center serves as the artificial lift headquarters for Schlumberger. It is the largest engineering, manufacturing, and sustaining facility for Schlumberger artificial lift products. The 550,000-ft2 plant has a full suite of manufacturing operations, from producing castings for pumps to full quality control testing of all equipment. The total workforce consists of more than 900 professionals, including designers and engineers, with a focus on continuous improvement and new product development.

Schlumberger Artificial Lift

Schlumberger offers industry-leading pumping systems for any application, well, or environment. In addition to our wide range of pumps, we offer state-of-the-art equipment for surface electrical control and protection, engineering services, and real-time monitoring solutions to optimize operations around the world.

82 years of pumping experience

5 technology centers

26 assembly, repair, and testing centers

2 manufacturing centers

Assembly, repair, and testing centerTechnology center Manufacturing center