punch bolt lock with retaining plate bolt lock · 2018-12-18 · punch with retaining plate bolt...
TRANSCRIPT
Punch BOLT LOCK with retaining plate BOLT LOCK
▶ 2 Subject to alterations
Introduction Punch with retaining plate BOLT LOCKThe development of the BOLT LOCK system is a logical continuation of today's quick-release systems for punches beyond a shaft diameter of 40 mm.
Since the punches are available for any geometries, the compact system can be used for a variety of applications.
An example of this is the use of punches to cut sheet metal parts, which are not manufactured as individual parts, but rather mainly as multiple parts for economic reasons. Large perforations in structured parts of the car body can be manufactured without a problem using the system.
In the area of follow-on composites, the system can also be used to cut the grating or remove the pc board.
The system makes a valuable contribution to the further standardisation of tools and connected advantages in regard to time, costs and quality.
• Designed as a replacement for today's serially produced parts previously manufactured individually
• Punches available in standard shapes and customer-specific special shapes according to data record
• High quality due to automated serial production
• Cost savings in design due to CAD standard parts library Data in the currently common data formats can be called worldwide directly through fibro.partcommunity.com and is thus always up-to-date free of cost
• Low spatial requirement as conventional system and therefore also an option for saving operations
• Geometrical changes of the cutting contour do not affect the retaining plate, thus permitting cost savings in case of changes.
• Low mounting effort in tool maintenance, quick-release system
• Punches are provided with extraction thread in the standard version. Lateral borehole in the case of cutting form width W < 20 mm.
▶ 3Subject to alterations
2 2 4 7 . 2 3 E 2 . 1 0 0 0 0 . 0 3 0 0 0 Z
2 2 4 7 . 2 3 E 2 . 1 0 0 0 0 . 0 3 0 0 0 Z
77 = E
160
20
30
100 ±0,01
30±0,01
40
10
+0,1
77
01 ( 80 x 55) = 102 (100 x 40) = 203 (160 x 40) = 304 (120 x 80) = 405 (160 x 120) = 506 (240 x 45) = 6
HWS (1.2379) = 2
= 0**= 1*= 2*= 3= 4= 5
BOLT LOCK = 7
20 = 2
= Z
Ordering example Punch BOLT LOCK
Note: See table for standard dimensions Special dimensions to order
Ordering example:
optional: with retaining plate BOLT LOCK (Z)
Shape: slot, width W = 30 mm (03000)
Shape: slot, length P = 100 mm (10000)
Punch cutting length: l1 = 20 mm (2)
Length: l = 77 mm (E)
Size 03 ( a1 x b1 = 160 x 40 mm ) (3)
Material: HWS (1.2379) = (2)
Type = BOLT LOCK (7)
Version: slot (4)
Punch: without ejecting pin (22)
Version Order Noblankroundsquarerectangularslotrectangle with radiused corners
*only for (a x b): 01, 04, 05 **only available as CAD download Note: Special forms available upon customer's request. Use blank 2207. for CAD data, see fibro.partcommunity.com.
Punch: 22 without ejector pin
Shape: slot Length P = 100 mm
Shape: slot Width W = 30 mm
Length: lOrder Code character
diametre
Punc
h cu
ttin
g le
ngth
leng
th
Size (a1 x b1) Order No
Material Order No
other materials and coatings available upon request
Type: Order No
Punch cutting length: l1 Order No
optional Order Code characterWith retaining plate BOLT LOCK
▶ 4 Subject to alterations
BOLT LOCK punches can be designed with individual cutting contours. For this purpose, blanks are available as starting models at the fibro.partcommunity.com download portal.
In this starting model, the corresponding cutting contour can be imported using the CAD system after download and preferably sent to FIBRO in STEP format. Six sizes are available at the download portal.
During selection, the maximum dimensions X, Y of the cutting form apply as a limit.
Example:
customer-specific cutting contour - max. dimensions of 110 x 69 mm
Selection of punch BOLT LOCK, blank according to the max. dimensions of the cutting form Size 04 (A1 x B1 : 120 x 80 mm)
Download of model in desired CAD format (e.g.: STEP, CATIA, etc.)
Incorporation of the cutting contour into the punch BOLT LOCK blank model. Send the data to FIBRO in STEP format.
Special designs Punch BOLT LOCK
▶ 5Subject to alterations
Punch BOLT LOCK, Blank
Material: HWS (1.2379) Hardness 60 +2 HRC Other materials available upon request. Description of materials see main catalogue at the beginning of chapter E.
Note: BOLT LOCK punches, blank, cannot be ordered. They are used only for customer-specific cutting contours/special designs.
1b
l30
1a
2207.
Size / (Order No) a1 b1 l / (Order Code character)01 / (1) 80 55 77 / (E)02 / (2) 100 40 77 / (E)03 / (3) 160 40 77 / (E)04 / (4) 120 80 77 / (E)05 / (5) 160 120 77 / (E)06 / (6) 240 45 77 / (E)
2207. Punch BOLT LOCK, Blank
▶ 6 Subject to alterations
Punch BOLT LOCK, Round
2664.11.
2217.
1l
30
10
+0,1
l
b1
1a
P±0,01
2217.
Material: HWS (1.2379) Hardness 60 +2 HRC Other materials available upon request. Description of materials see main catalogue at the beginning of chapter E.
Execution: Punch BOLT LOCK, Round are provided with an extraction thread (M10).
Note: Order No. for Punch BOLT LOCK, Round with retainer BOLT LOCK including screws and pins: 2217.2□E2.□□□□□Z
Size / (Order No) a1 b1 Pmin Pmax l1 / (Order No) l / (Order Code character)01 / (1) 80 55 35 54.9 20 / (2) 77 / (E)04 / (4) 120 80 50 79.9 20 / (2) 77 / (E)05 / (5) 160 120 75 119.9 20 / (2) 77 / (E)
2217. Punch BOLT LOCK, Round
Mounting example
Ordering-code (example):
Format: Round Punch cutting length: l1 Order No Length: l Order code character Size: Order No Material: Order No Typ: Order No Version: Order No Round Punch: without ejector pin
2 2 1 7 . 2 1 E 2 . 0 5 0 0 0
P = ∅ 50 mm = 05000 20 mm = (2) 77 mm = (E) 01 (a1 x b1: 80 x 55 mm) = (1) HWS (1.2379) = (2) BOLT LOCK = (7) = (1) = 22
▶ 7Subject to alterations
Punch BOLT LOCK, Square
Material: HWS (1.2379) Hardness 60 +2 HRC Other materials available upon request. Description of materials see main catalogue at the beginning of chapter E.
Execution: Punch BOLT LOCK, Square are provided with an extraction thread (M10).
Note: Order No. for Punch BOLT LOCK, Square with retainer BOLT LOCK including screws and pins: 2227.2□E2.□□□□□Z
b
P±0,01
1l
+0,1
l30
10
1
P ±0,01
1a
2227. Mounting example
2664.11.
2227.
Size / (Order No) a1 b1 Pmin Pmax l1 / (Order No) l / (Order Code character)01 / (1) 80 55 35 54.9 20 / (2) 77 / (E)04 / (4) 120 80 50 79.9 20 / (2) 77 / (E)05 / (5) 160 120 75 119.9 20 / (2) 77 / (E)
2227. Punch BOLT LOCK, Square
2 2 2 7 . 2 1 E 2 . 0 4 0 5 0 P = 40,5 mm = 04050 20 mm = (2) 77 mm = (E) 01 (a1 x b1: 80 x 55 mm) = (1) HWS (1.2379) = (2) BOLT LOCK = (7) = (2) = 22
Ordering-code (example): Format: Square Punch cutting length: l1 Order No Length: l Order code character Size: Order No Material: Order No Typ: Order No Version: Order No Square Punch: without ejector pin
▶ 8 Subject to alterations
Punch BOLT LOCK, Rectangular
Mounting example
2664.11.
2237.1030
1l
+0,1
lW
±0,01
1b
1a
P ±0,01
2237.
Material: HWS (1.2379) Hardness 60 +2 HRC Other materials available upon request. Description of materials see main catalogue at the beginning of chapter E.
Execution: Punch BOLT LOCK, Rectangular are provided with an extraction thread (M10). For cutting form width W < 20 mm, the punch is provided with a transverse bore (∅ 10 mm).
Note: Order No. for Punch BOLT LOCK, Rectan-gular with retainer BOLT LOCK including screws and pins: 2237.2□E2.□□□□□.□□□□□Z
Size / (Order No) a1 b1 Pmin Pmax Wmin Wmax l1 / (Order No) l / (Order Code character)01 / (1) 80 55 55 79.9 10 54.9 20 / (2) 77 / (E)02 / (2) 100 40 40 99.9 10 39.9 20 / (2) 77 / (E)03 / (3) 160 40 40 159.9 10 39.9 20 / (2) 77 / (E)04 / (4) 120 80 80 119.9 10 79.9 20 / (2) 77 / (E)05 / (5) 160 120 120 159.9 10 119.9 20 / (2) 77 / (E)06 / (6) 240 45 45 239.9 10 44.9 20 / (2) 77 / (E)
2237. Punch BOLT LOCK, Rectangular
2 2 3 7 . 2 1 E 2 . 0 7 0 5 0 . 0 4 5 5 0 W = 45,5 mm = 04550 P = 70,5 mm = 07050 20 mm = (2) 77 mm = (E) 01 (a1 x b1: 80 x 55 mm) = (1) HWS (1.2379) = (2) BOLT LOCK = (7) = (3) = 22
Ordering-code (example): Format: Rectangular, width W Format: Rectangular, length P Punch cutting length: l1 Order No Length: l Order code character Size: Order No Material: Order No Typ: Order No Version: Order No Rectangular Punch: without ejector pin
▶ 9Subject to alterations
Punch BOLT LOCK, Slot
Material: HWS (1.2379) Hardness 60 +2 HRC Other materials available upon request. Description of materials see main catalogue at the beginning of chapter E.
Execution: Punch BOLT LOCK, Slot are provided with an extraction thread (M10). For cutting form width W < 20 mm, the punch is provided with a transverse bore (∅ 10 mm).
Note: Order No. for Punch BOLT LOCK, Slot with retainer BOLT LOCK including screws and pins: 2247.22□E2.□□□□□.□□□□□Z
30
1a
P ±0,01
W±0,01
1b
10
1l
+0,1
l
2247. Mounting example
2664.11.
2247.
Size / (Order No) a1 b1 Pmin Pmax Wmin Wmax l1 / (Order No) l / (Order Code character)1 / (1) 80 55 55 79.9 10 54.9 20 / (2) 77 / (E)2 / (2) 100 40 40 99.9 10 39.9 20 / (2) 77 / (E)3 / (3) 160 40 40 159.9 10 39.9 20 / (2) 77 / (E)4 / (4) 120 80 80 119.9 10 79.9 20 / (2) 77 / (E)5 / (5) 160 120 120 159.9 10 119.9 20 / (2) 77 / (E)6 / (6) 240 45 45 239.9 10 44.9 20 / (2) 77 / (E)
2247. Punch BOLT LOCK, Slot
2 2 4 7 . 2 1 E 2 . 0 7 0 5 0 . 0 4 5 5 0 W = 45,5 mm = 04550 P = 70,5 mm = 07050 20 mm = (2) 77 mm = (E) 01 (a1 x b1: 80 x 55 mm) = (1) HWS (1.2379) = (2) BOLT LOCK = (7) = (4) = 22
Ordering-code (example): Format: Slot, width W Format: Slot, length P Punch cutting length: l1 Order No Length: l Order code character Size: Order No Material: Order No Typ: Order No Version: Order No Slot Punch: without ejector pin
▶ 10 Subject to alterations
Punch BOLT LOCK, Rectangular with radiused corners
Mounting example
2664.11.
2257.W
+0,1
l30
10
1l
R0,5
±0,01
1b
P ±0,01
1a
2257.
Material: HWS (1.2379) Hardness 60 +2 HRC Other materials available upon request. Description of materials see main catalogue at the beginning of chapter E.
Execution: Punch BOLT LOCK, Rectangular with radi-used corners are provided with an extraction thread (M10). For cutting form width W < 20 mm, the punch is provided with a transverse bore (∅ 10 mm).
Note: Order No. for Punch BOLT LOCK, Rectan-gular with radiused corners with retainer BOLT LOCK including screws and pins: 2257.2□E2.□□□□□.□□□□□Z
Size / (Order No) a1 b1 Pmin Pmax Wmin Wmax l1 / (Order No) l / (Order Code character)01 / (1) 80 55 55 79.9 10 54.9 20 / (E) 77 / (E)02 / (2) 100 40 40 99.9 10 39.9 20 / (E) 77 / (E)03 / (3) 160 40 40 159.9 10 39.9 20 / (E) 77 / (E)04 / (4) 120 80 80 119.9 10 79.9 20 / (E) 77 / (E)05 / (5) 160 120 120 159.9 10 119.9 20 / (E) 77 / (E)06 / (6) 240 45 45 239.9 10 44.9 20 / (E) 77 / (E)
2257. Punch BOLT LOCK, Rectangular with radiused corners
2 2 5 7 . 2 1 E 2 . 0 7 0 5 0 . 0 4 5 5 0 W = 45,5 mm = 04550 P = 70,5 mm = 07050 20 mm = (2) 77 mm = (E) 01 (a1 x b1: 80 x 55 mm) = (1) HWS (1.2379) = (2) BOLT LOCK = (7) = (5) = 22
Ordering-code (example): Format: Rectangle with radiused corners, width W Format: Rectangle with radiused corners, length P Punch cutting length: l1 Order No Length: l Order code character Size: Order No Material: Order No Typ: Order No Version: Order No Rectangle with radiused corners Punch: without ejector pin
▶ 11Subject to alterations
Retainer BOLT LOCK
16
11
17,5
16,5
ø17
80
60
42
ø10,5
ø8 H7
±0,0124
14,5
31
55
≈15
±0,01
15
21
2664.11.01
16
±0,0186
100
36
80
ø17
ø8 H7
11
31
9,5
14,5
40
≈15
±0,01
10
21
ø10,5
2664.11.02
Material: HWS (1.2379) Hardness 60 +2 HRC
Note: Delivery including socket cap screws DIN EN ISO 4762 and pins DIN EN ISO 8735
Material: HWS (1.2379) Hardness 60 +2 HRC
Note: Delivery including socket cap screws DIN EN ISO 4762 and pins DIN EN ISO 8735
▶ 12 Subject to alterations
Retainer BOLT LOCK
ø10,5
7
±0,01
11
160
135
64
±0,01120
ø17
ø8H7
40
31
16
≈15
10
14,5
21
2664.11.03
50
16
ø20
ø13,5
ø10 H7
120
50
90
±0,0130
21
13
31
14,5
80
≈15
±0,01
20
2664.11.04
Material: HWS (1.2379) Hardness 60 +2 HRC
Note: Delivery including socket cap screws DIN EN ISO 4762 and pins DIN EN ISO 8735
Material: HWS (1.2379) Hardness 60 +2 HRC
Note: Delivery including socket cap screws DIN EN ISO 4762 and pins DIN EN ISO 8735
▶ 13Subject to alterations
Retainer BOLT LOCK
16
13
ø13,5
ø10 H7
ø20
160
120
60
±0,01135
21
31
14,5
80
120
≈15
±0,01
5
2664.11.05
ø10 H7
20
16
13
ø13,5
ø20
120
210
±0,01210
21
14,5
31
≈15
45 ±
0,01
12,5
2664.11.06
240
Material: HWS (1.2379) Hardness 60 +2 HRC
Note: Delivery including socket cap screws DIN EN ISO 4762 and pins DIN EN ISO 8735
Material: HWS (1.2379) Hardness 60 +2 HRC
Note: Delivery including socket cap screws DIN EN ISO 4762 and pins DIN EN ISO 8735
▶ 14 Subject to alterations
▶ 15Subject to alterations
Standard Parts
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Printed in Germany on paper bleached without chlorine
Ord
er N
o. 2
.240
2.00
.031
7.01
0000
0