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MAKING MODERN LIVING POSSIBLE Technical Information Electro-hydraulic Actuator PVHC powersolutions.danfoss.com

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Page 1: PVHC Electro-hydraulic Actuator - PV Global · Introduction The PVHC is an electrical actuator module for main spool control in PVG 32 and PVG 100. The actuator uses two current controlled

MAKING MODERN LIVING POSSIBLE

Technical Information

Electro-hydraulic ActuatorPVHC

powersolutions.danfoss.com

Page 2: PVHC Electro-hydraulic Actuator - PV Global · Introduction The PVHC is an electrical actuator module for main spool control in PVG 32 and PVG 100. The actuator uses two current controlled

Revision history Table of revisions

Date Changed Rev

May 2014 Converted to Danfoss layout – DITA CMS AE

July 2013 PVHC code numbers changed, pages reduced to 8. AD

December 2010 New back cover AC

April 2010 Japan location AB

April 2009 First edition AA

Technical Information PVHC Electro-hydraulic Actuator for use on PVG 32 and PVG 100

2 11064912 • Rev AE • May 2014

Page 3: PVHC Electro-hydraulic Actuator - PV Global · Introduction The PVHC is an electrical actuator module for main spool control in PVG 32 and PVG 100. The actuator uses two current controlled

General InformationIntroduction........................................................................................................................................................................................4Function...............................................................................................................................................................................................4Hydraulic Actuation.........................................................................................................................................................................4Features................................................................................................................................................................................................4

Technical DataTechnical data input - output relation......................................................................................................................................5Performance Graphs........................................................................................................................................................................6

ConnectionsDeutsch connector...........................................................................................................................................................................7AMP connector..................................................................................................................................................................................7PVHC code numbers for use on PVG 32 / 100........................................................................................................................ 7

Dimensions

Technical Information PVHC Electro-hydraulic Actuator for use on PVG 32 and PVG 100

Contents

11064912 • Rev AE • May 2014 3

Page 4: PVHC Electro-hydraulic Actuator - PV Global · Introduction The PVHC is an electrical actuator module for main spool control in PVG 32 and PVG 100. The actuator uses two current controlled

Introduction

The PVHC is an electrical actuator module for main spool control in PVG 32 and PVG 100.

The actuator uses two current controlled proportional pressure-reducing valves.

PVHC does not use the known PVE internal closed loop control technology, and does therefore not offerany kind of fault monitoring system, neither active nor passive.

Function

With electrical proportional actuation, the main spool position is adjusted so that its position correspondsto an electrical control signal.

The control signal is converted into a hydraulic pressure signal that moves the main spool in the PVG.

This is done by means of two proportional pressure-reducing valves.

The electrical actuator can be controlled either by a current amplifier card, or directly from aprogrammable micro-controller.

V310 002.A

+-

Setpoint

Driver A

CurrentFeedback A

Driver B

CurrentFeedback B

+-

-

-

Hydraulic Actuation

It is necessary to use the PVHC in combination with 25 bar [362.6 psi] pilot pressure, and standard FCspools fitted for hydraulic actuation. See PVG 32 Technical Information 520L0344 and PVG 100 TechnicalInformation 520L0720.

Because of the 25 bar pilot pressure, it is not possible to combine PVHC with PVE on a PVG 32 or PVG 100valve stack.

Features

• PWM current control signals.

• AMP JPT and Deutsch DT connector options.

• 12 V or 24 V supply options.

• Only to be used with 25 bar pilot pressure and hydraulic main spool.

• Possible to option mount the PVHC on PVG 32 and PVG 100.

W Warning

All makes and all types of directional control valves – including proportional valves – can fail andcause serious damage. It is therefore important to analyse all aspects of the application. Because theproportional valves are used in many different operation conditions and applications, themanufacturer of the application is responsible for making the final selection of the products – andassuring that all performance, safety and warning requirements of the application are met. Theprocess of choosing the control system – and safety level – could e.g. be governed by ISO 13849(Safety related parts of control system).

Technical Information PVHC Electro-hydraulic Actuator for use on PVG 32 and PVG 100

General Information

4 11064912 • Rev AE • May 2014

Page 5: PVHC Electro-hydraulic Actuator - PV Global · Introduction The PVHC is an electrical actuator module for main spool control in PVG 32 and PVG 100. The actuator uses two current controlled

Technical data input - output relation

Temperature

Temperature range

Ambient -30°C to 80°C [-22 °F to 176°F]

Medium -20°C to 80°C [-4 °F to 176°F]

Input control

Parameter Control range

12 V 24 V

Controller output current range 0 - 1500 mA 0 - 750 mA

Pressure control range 5 to 15 bar [72.5 to 217.5 psi]

Resistance 4.75 Ω ± 5% 20.8 Ω ± 5%

Enclosure

Connector type Protection class

Deutsch DT IP 67

AMP JPT 12/24 V IP 66

Filtering

Filtering in the hydraulic system Max. permissible degree of contamination (ISO 4406, 1999 version):23/19/16

Oil viscosity

Oil viscosity Range: 12 - 75 mm²/s [65 - 350 SUS]Min.: 4 mm²/s [40 SUS]Max.: 460 mm²/s [2130 SUS]

Pilot pressure

Pilot pressure (over tank)* Nom: 25 bar [363 psi]Min: 21 bar [305 psi]Max: 25 bar [363 psi]

* Designed to be used with hydraulic activated spools.

Technical Information PVHC Electro-hydraulic Actuator for use on PVG 32 and PVG 100

Technical Data

11064912 • Rev AE • May 2014 5

Page 6: PVHC Electro-hydraulic Actuator - PV Global · Introduction The PVHC is an electrical actuator module for main spool control in PVG 32 and PVG 100. The actuator uses two current controlled

Performance Graphs

V310 001.A

E

D

C

B

AAA

E

D

C

B

AAA

A/B

US gal/min

mm

in

l/min

PVM

PVM

7 6 5 4 3 2 1 0 1 2 3 4 5 6 7

100

90

80

70

60

50

40

30

20

10

0

25

20

15

10

5

a

a

1.5 1.5

0.28 0.24 0.20 0.16 0.12 0.08 0.04 0 0.04 0.08 0.12 0.16 0.20 0.24 0.28

AP P B

Q

1

1

1

8

8

8

8

1

1

1

8

8

0

400

200

600

1

2

120080

0

1000

1400

Current in mA

3

4

5

6

Spool stroke, mm

7

160040

0

200

600

1200 80

0

1000

1400

1600

200

100

300

600

400

500

700

800

200

100

300

600

400

500

700

800

@ 12V

@ 24V

V310 000.A

Ideal curve

Hysteresis

280/560 mA 500/1000 mA280/560 mA500/1000 mA

The ideal curve is determined by the main spool neutral spring. The hysteresis is affected by viscosity,friction, flow forces, dither frequency and modulation frequency.

The PVHC is produced in an environment using mineral based hydraulic oil.

Technical Information PVHC Electro-hydraulic Actuator for use on PVG 32 and PVG 100

Technical Data

6 11064912 • Rev AE • May 2014

Page 7: PVHC Electro-hydraulic Actuator - PV Global · Introduction The PVHC is an electrical actuator module for main spool control in PVG 32 and PVG 100. The actuator uses two current controlled

Deutsch connector

Pos. 1 Description Qty Deutsch code numbers

V310 004.A

1Housing 1 DT06-2S

Lock Part 1 W2S

Pin Contact 2 0462-201-16141 when SOC 16-18AWG*

2 0462-209-16141 when SOC 14-16AWG*

AMP connector

Pos. Exploded view Description Qty AMP code numbers

1

V310 003.A

4

3

2

1

Connector 1 282189-1

2 Contacts 2 929930-3

3 Contacts 2 828905-1

4 Superseal 1 880810-1

PVHC code numbers for use on PVG 32 / 100

PVHC, High Current PWM Actuator

Code No. (12 V) Code No. (24 V)

Amp. connector 11112037 11112036

Deutsch connector 11112038 11112039

Technical Information PVHC Electro-hydraulic Actuator for use on PVG 32 and PVG 100

Connections

11064912 • Rev AE • May 2014 7

Page 8: PVHC Electro-hydraulic Actuator - PV Global · Introduction The PVHC is an electrical actuator module for main spool control in PVG 32 and PVG 100. The actuator uses two current controlled

Dimensions for AMP connector

34.0[1.339]

90.1[3.547]

2.5 [0.098]

56.1 [2.209]

74.0[2.913]

92.25[3.631]

5.75[0.226]

16.5[0.650]

33.0 [1.299]

44.4 [1.748]

5.7[0.224]

5.7[0.224]

26.75[1.053]

P301 123

Technical Information PVHC Electro-hydraulic Actuator for use on PVG 32 and PVG 100

Dimensions

8 11064912 • Rev AE • May 2014

Page 9: PVHC Electro-hydraulic Actuator - PV Global · Introduction The PVHC is an electrical actuator module for main spool control in PVG 32 and PVG 100. The actuator uses two current controlled

Dimensions for Deutsch connector

74.0[2.913]

92.25[3.631]

26.75[1.053]

33.0 [1.299]

44.4 [1.748]

5.7[0.224]

5.7[0.224]

2.5 [0.098]

66.5 [2.618]

100.5[3.957]

34.0[1.339]

5.75[0.226]

16.5[0.650]

P301 124

Technical Information PVHC Electro-hydraulic Actuator for use on PVG 32 and PVG 100

Dimensions

11064912 • Rev AE • May 2014 9

Page 10: PVHC Electro-hydraulic Actuator - PV Global · Introduction The PVHC is an electrical actuator module for main spool control in PVG 32 and PVG 100. The actuator uses two current controlled

Technical Information PVHC Electro-hydraulic Actuator for use on PVG 32 and PVG 100

10 11064912 • Rev AE • May 2014

Page 11: PVHC Electro-hydraulic Actuator - PV Global · Introduction The PVHC is an electrical actuator module for main spool control in PVG 32 and PVG 100. The actuator uses two current controlled

Technical Information PVHC Electro-hydraulic Actuator for use on PVG 32 and PVG 100

11064912 • Rev AE • May 2014 11

Page 12: PVHC Electro-hydraulic Actuator - PV Global · Introduction The PVHC is an electrical actuator module for main spool control in PVG 32 and PVG 100. The actuator uses two current controlled

Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic andelectronic components. We specialize in providing state-of-the-art technology and solutions thatexcel in the harsh operating conditions of the mobile off -highway market. Building on our extensive applications expertise, we work closely with our customers to ensure exceptional performance for a broad range of off -highway vehicles.

We help OEMs around the world speed up system development, reduce costs and bring vehicles tomarket faster.Danfoss – Your Strongest Partner in Mobile Hydraulics.

Go to www.powersolutions.danfoss.com for further product information.

Wherever off -highway vehicles are at work, so is Danfoss.

We off er expert worldwide support for our customers, ensuring the best possible solutions for outstanding performance. And with an extensive network of Global Service Partners, we also provide comprehensive global service for all of our components.

Please contact the Danfoss Power Solution representative nearest you.

Local address:

Danfoss Power Solutions GmbH & Co. OHGKrokamp 35D-24539 Neumünster, GermanyPhone: +49 4321 871 0

Danfoss Power Solutions ApSNordborgvej 81DK-6430 Nordborg, DenmarkPhone: +45 7488 2222

Danfoss Power Solutions US Company2800 East 13th StreetAmes, IA 50010, USAPhone: +1 515 239 6000

Danfoss Power Solutions(Shanghai) Co., Ltd.Building #22, No. 1000 Jin Hai RdJin Qiao, Pudong New DistrictShanghai, China 201206Phone: +86 21 3418 5200

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies toproducts already on order provided that such alterations can be made without changes being necessary in specifications already agreed..All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.

11064912 • Rev AE • May 2014 www.danfoss.com © Danfoss A/S, 2014

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