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20090610_InTouchQCChecklist_Sample Page 1of 7

QC Inspection Checklist

Item Number #USO11 / #USO81 Prepared By Guilhem Bertrand Approved By Andrew Reich

Item DescriptionBlack / Brown Silicon Underliner,

with SS Plate inside

Date: 03/19/09 Date: 04/06/09

Revision No. 6 Revision Date: 05/15/09

Section A Sampling Plan and Inspection Requirements A

Sampling Plan: ANSI/ASQ Z1.4 (MIL-STD-105E), General Level II, Single Sampling Plan.

Sampling Plan for the inspection: Critical=0 Major=2.5 Minor=4.0

Inspection requirements : 100% Fully Packed

Section B Packaging Detail B No. Check Point Detail

1. Package Contents 1 item, 1 instruction manual (color card) 11

2.Retail Packaging Style and Materials

Item packaged in individual heat sealed polybag with instruction manual,

UPC sticker on the back bottom center of the poly bag

UPC

3.Shipping Packaging Style

6 polybags in a carton, UPC sticker on master carton

6UPC

4.Colors and UPCs

Item Location USO11 Black USO81 Brown

Carton Inside Shipping Marks 6-00-75536-08500-7 6-00-75536-08580-9

Polybag Back bottom center 0755 3608 5005 0755 3608 5807

5.Shipping Marks

To be printed on 4 sides of the cartons

Printing colors : Black for USO 11 and in Brown for USO 81

USO 11 USO 81

Item : USO11

Description: Silicone Underliner, Black

Quantity: 6

6-00-75536-08500-7 (Label Barcode)

C.O.O. Made in China

Item : USO81

Description: Silicone Underliner, Espresso

Quantity: 6

6-00-75536-08580-9(Label Barcode)

C.O.O. Made in China

6.Vendor or Date Coding

Format: AAMMDDYY where AA is factory code.

Position: Top right corner on master and inner cartons on the same side as the label; i.e. 11081408 means

the goods packaged at factory 11 on August 14th, 2008.

AAMMDDYYAA11081408

11 142008

7.ECT and Bursting Strength

ECT

Master carton: ECT 30 LBS/INCH at least; BST 108 LBS/SQ. INCH

(Not Verified during Inspection)

8. Other Notes


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QC Inspection ChecklistSection C Checklis t Details C- -Part 1. Master Carton & Packaging 1 Critical Major Minor1. Missing barcode X

2. Wrong barcode printed X

3. Incorrect shipping mark/wrong shipping mark color

/

X4. Illegible graphics, or shipping mark X

5. Carton broken and product inside exposed, and/or damaged X

6. Carton damaged or taped poorly, but product still secure X

7. Incorrect wording or graphics on color box / poly bag X

8.Wrong packing method (i.e. wrong package used, missing plug/paperboard upside down)

X

9. Missing user manual, warranty card or color card X

10. Wrong spelling on color card X X

11. Broken / damage polybag X X

12. Static label applied poorly or missing X X

13. Color does not match the approval sample X X

14. Foreign matter (safety issue e.g. blade, rodent, etc) X

15. Foreign matter (non-safety issue e.g. hair, insects) X

16. Color deviation within the packaging X

17. Stain/crack/damage on the individual package X X

18. Odor as received which dissipates upon opening X

19. Odor as received which does not dissipate upon opening X

Part 2. Individual Product 2 Critical Major Minor1. Dirt, Oil or Wax on the item X X

2.Noticeable scratch, dent, crack or damage on the item

X

3.Use of any unverified paint, marker or any other substrate to cover an imperfection

X

4. Mark, stain, or other discoloration X X

5. Deformed shape X

6.Major and obvious mark, stain, or discoloration on the exterior surface

X

7. Visible stain or discoloration on surface X X

8. Color clearly does not match the approved sample X

9. Sharp, large, or obvious protrusion X

10.The product has any accessible dangerously sharp point/sharp edge

X

11.The item can spin on a flat surface due to convexity of bottom or protrusion on bottom

X X

12. Poor moulding of the item X X

13. Poor moulding of the drop circle X X

14. Wall thickness variation of more than 1.5mm 1.5mm X

15. Poor texture of surface X X

16. Any defect that represents a critical lapse in quality X

17. Poor workmanship X X


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20090610_InTouchQCChecklist_Sample

QC Inspection ChecklistPart 3. Special Inspection 3 No. Check Point Standard Tolerance Sampling1. Packaging Check As Specified No Deviation G II

2. Carton Drop *46 cm X 6 times (18" X 6 times)

Applied on ceramic covered concrete floor

No damage to item

2 Cart

3. Carton Size 34 x 22.5 x 21 cm 5.0% S -

4. Gross Weight 5.5 kg 5.0% S -

5. Barcode Scan on Carton As Specified Conforms 2 Cart

6.UPC Sticker on polybag UPC

On the back of the polybag Conforms G II

7.Instruction Manual (Color Card)

Dimensions Color card = 200x135 mm 5.0% S -

8. Item Dimensions (L) 33 x (W) 21.8 x (H) 3.3 cm 3.0% S -

9.Item Thickness within the handles

10 mm 1.5% S -

10. Item Net Weight 750g 3.0% S -

11.Bottom Flatness Check

Not Convex Conforms S -

12. Thermal Tolerance

Put a 240C cast iron cookware on the item

240C

No melting, no cracking

1 Pc / S

13. Metal Plate Thickness

Cut 1 item per SKU and check with electronic caliper

Thickness= 0.8mm

0.1mm 1 Pc / S


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Part 4. Reference Photo 4

Black Shipping Mark on Master Carton UPC Code on Master Carton (Black) UPC

Brown Shipping Mark on Master Carton UPC Code on Master Carton (Black) UPC

VD Code on Master Carton Packing Method (6 polybags per carton)

6


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Individual Package (polybag) Warning on polybag (Black printing)

UPC sticker on Polybag UPC Instruction Manuals (Color Cards)

Black Instruction Manual (Color Card) Front Black Instruction Manual (Color Card) Back


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Brown Instruction Manual (Color Card) Front Brown Instruction Manual (Color Card) Back

Black Single Product - Front Single Product - Back

Brown Single Product - Front Single Product - Back


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Black Drop Circle Brown Drop Circle

Section D - Required Inspection Equipment D --No. Provided by: Equipment

1.InTouch Provided

Bar Code Scanner, Tape Measure, Micrometer, Caliper , Cast Iron Samples

2.Factory Provided

Apparatus for tests 12&13 (oven up to 240C, a saw to cut the Underliner)

12 & 13 ( 240C Underliner

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