qpi group brochure2015

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+31(0)492 590059 www.qpigroup.com [email protected] Total Care - Ontzorging - 全面护理 - Rundum-Versorgung Printed Circuit Boards manufactured according stringent quality requirements ISO 9001-2008 ISO TS16949 IPC A600 class 2 IPC A600 class 3 MIL-P-55110 MIL-P-50884 AS9100RoHs compliant UL certified Q.P.I. Group Production /CAM Quality assurance Specifications Contact info Printed Circuit Boards

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Page 1: Qpi group brochure2015

+31(0)492 590059 www.qpigroup.com [email protected]

Total Care - Ontzorging - 全面护理 - Rundum-Versorgung

Printed Circuit Boards manufactured according stringent quality

requirements ISO 9001-2008

ISO TS16949

IPC A600 class 2

IPC A600 class 3

MIL-P-55110

MIL-P-50884

AS9100RoHs compliant

UL certified

• Q.P.I. Group

• Production /CAM

• Quality assurance

• Specifications

• Contact info

Printed Circuit Boards

Page 2: Qpi group brochure2015

+31(0)492 590059 www.qpigroup.com [email protected]

Total Care - Ontzorging - 全面护理 - Rundum-Versorgung

Q.P.I. Group Quality Products International (Q.P.I.) was founded in 1988 in the Netherlands by two Printed Circuit Board (PCB)

experts, who believed that the performance in this industry needed to change in the way in which the business

processes took place. Q.P.I.'s trademark during the first few years was quality, speed and service. Right from the

start, Q.P.I. worked on a paradigm change in the way of thinking about lead times.

In the early nineties in particular, Q.P.I. grew rapidly and developed more and more into a technology company,

which developed and industrialised pioneering interconnection technologies for many clients. Simultaneously,

investments were made in a metallurgy lab.

Q.P.I. head office in the Netherlands

In 1996 Q.P.I. started with its EDA activities. Meanwhile multiple programs are used from Mentor Graphics, Zuken,

Cadence and Altium. In 1998 Q.P.I. opened a model-shop to offer quick-turn, hand mounted, assembled

prototypes. In 2005 Q.P.I. opened a branch in Belgium.

In 2010 the Q.P.I. Group opened it facilities in Nanshan, Shenzhen, China including a laboratory for PCB

investigation.

In 2012 a trading organisation was established in Hong Kong for direct shipment for customers in Europe, Asia and

the Americas.

Now the Q.P.I. Group has evolved into a technology house for advanced interconnection technologies and into a

one-stop-shop for the controlled development and production of Printed Circuit Boards from the idea phase,

through the development phase and onto mass production. Q.P.I.'s trademark of the first few years, quality,

speed and service, is still Q.P.I.’s trademark today.

The Q.P.I. branch in Shenzhen located in Shekou,

easy to reach from outside China and in the

middle of an area with a concentration of PCB

manufacturing companies.

The Q.P.I. branch can easily reached from the HK

airport by using the ferry from the airport to Shekou.

Page 3: Qpi group brochure2015

+31(0)492 590059 www.qpigroup.com [email protected]

Total Care - Ontzorging - 全面护理 - Rundum-Versorgung

Production Q.P.I., as IPC member, offers printed circuit boards made according IPC A600

class 2 or 3 under stringent process conditions. The PCB are conforming UL

certification, RoHS and/or ISO TS 16949. Also MIL-P-55110 and MIL-P-50884

approved PCBs are possible. All our PCB’s are 100% electrically tested

The manufacturing processes are qualified according ISO14001.

Q.P.I. is focussed to supply always the most optimal product solution for its

customers. To guarantee the best technical solution and the highest quality

Q.P.I. divided the PCB products in several market segments:

Rigid

• Prototypes

• Mid volumes

• Large volumes

Flex-rigid

• Prototypes

• Mid volume

Flex

• Prototypes

• Mid volumes

CAM Q.P.I. makes use of Genesis 2000 both in its Dutch facility and Chinese

facility. The jobs are evaluated inspected and engineered by either the CAM

department in Netherlands or China. As both CAM departments make use of

identical tools this speeds up the CAM process. In case of technical questions

the customer will be contacted for clarification of the issue and to resolve the

issue assuring that the most optimal process conditions can be used to

manufacture the PCB, thus assuring the highest quality.

The Q.P.I. Group makes use of Navision as ERP system, all offices therefore

have full access to the information at all times.

In case of special specification requirements the CAM department will take

those into account. This can be on product but also on customer base. Q.P.I.

issues in the later a specific customer specification, to assure that.

Page 4: Qpi group brochure2015

+31(0)492 590059 www.qpigroup.com [email protected]

Total Care - Ontzorging - 全面护理 - Rundum-Versorgung

Quality assurance process

• One time release process

• Regularly audits; process and products

• Outgoing quality checks on all shipments

Q.P.I. is for more than 25 years active in the development and supply of printed circuit boards. For over 10

years Q.P.I. has been active in Asia and since 2010 Q.P.I. has its own branch in Shenzhen.

Qualification of the production is for Q.P.I. of utmost importance. Only with the use of well-designed

processes optimal quality products can be realized. As part of the release products have been carefully

analysed by our quality engineers. The production is regularly audited.

Inspection data is statistically analysed to signalize trends in the production.

Customer Support

Laboratory

Rele

ase

pro

cess

Periodic

al

Audits

PCB

Production

Outgoing Control

Shipment Optional

Warehousing Customer

Page 5: Qpi group brochure2015

+31(0)492 590059 www.qpigroup.com [email protected]

Total Care - Ontzorging - 全面护理 - Rundum-Versorgung

Packaging The printed circuit boards are packed in vacuum sealed plastic. For flex product an alternative will be

chosen based on the type of product. All products will be packed in an airworthy, neutral coloured,

corrugated boxes, respecting maximal weights per single box for easy handling.

In case of special wishes those likely can be honoured.

Special wishes Q.P.I. wants to be a real customer oriented company and its therefore open to any specific request.

The Q.P.I. engineers can assist in adapting designs for optimal functionality, can advise the most

appropriate build-ups or advice in the choice of base materials. The Q.P.I. engineers do have many years

of experience in de design of PCBs, developing the technology and the manufacturing of PCBs.

For any request you can contact: [email protected].

Q.P.I. Laboratories

The Q.P.I. laboratories are equipped to do complete analyse of the PCBs’. Among others equipment to

make cross-sections, callipers for mechanical measurements and thickness measurement, optical

inspection systems and microscopes. In its Dutch facility Q.P.I. has among others a Fischerscope XRAY

for surface finish inspections and 3D X-ray for non-destructive quality investigations. For life time and

quality investigations temperature and temperature-shock cabinets are available.

Inspection in-line, both product and process, is crucial to guarantee the product quality. Nevertheless is

outgoing inspection important to make sure that the product is in full compliance with the specification.

All the boards are electrically tested before the leave the production.

Q.P.I. has laboratories in both its facilities in the Netherlands and China.

Page 6: Qpi group brochure2015

+31(0)492 590059 www.qpigroup.com [email protected]

Total Care - Ontzorging - 全面护理 - Rundum-Versorgung

Capabilities

Q.P.I. will always strive to provide its clients with the products and technologies which they require. Should

these products not already exist, Q.P.I. will develop them or develop them in cooperation with others. The

following list gives an impression of the technologies and options which are available "off the shelf" for the

manufacture of PCBs.

Dimensions / Thickness / Layer count Rigid multi-layer

- Max. board size 1199 mm x 600 mm (47,2”x23,6”)*

- Max. thickness 8,0 mm (0,31”)

- Max. layer count rigid 54 Layer

Rigid Flex circuits - Max. board size 571 X 419 mm (22,5” x 16,5”)*

- Max. thickness 5,0 mm (0,20”)

- Max. layer count rigid 30 layers

Flex circuits - Max. board size 673 mm x 495 mm (26,5”x19,5”)*

- 2 Layer flex circuits up to 12000mm (480”)

- Max. layer count flex 12 layer

*special sizes upon request

Printed Circuit Board Types - Single layer - Double layer

- Multilayer rigid

- Flex (Multilayer)

- Rigid-Flex (Multilayer)

- IMS

- Al Core

- Impedance controlled

- P.T.F.E.

- 3 Dimensional Heatsink

- H.D.I.

- V.H.D.I.

- Combined builds (par example

PTFE/Fr-4, Nonferrous, Metal Core,

PTFE / Polyimide)

Materials - CEM 3

- Fr-2

- Fr-4

- Fr-4 Mid TG

- Fr-4 Hi TG

- Halogen Free

- Teflon (Rogers®, Taconic®, Arlon®)

- Polyimide (Arlon®, Nelco®)

- Polyester

- Thermount

- Flex polyimide (Rogers®, Dupont®,

Espanex®, Panasonic®, Tayflex®)

- Ceramic

Solderable finishes

- Hot air solder level (HAL Pb)

- Hot air solder level (HAL Pb

free)

- Immersion Ni/Au (Enig)

- Immersion Ni/Pd/Au

(universal finish)

- Immersion Sn

- Immersion Ag

- Entek (OSP)

- ASIG

- Palladium

- Electrolytic NiAu (min. track/gap 100µm)

- Electrolytic silver over copper

- Au (soft gold, bondable)

- Carbon ink

- Gold edge connector

Via options

- Through hole via

- Laser drilled via

- Buried via

- Blind via

- Copper filled via

- Resin filled via

- Resist filled via

- Via on via

- Plugged via

Page 7: Qpi group brochure2015

+31(0)492 590059 www.qpigroup.com [email protected]

Total Care - Ontzorging - 全面护理 - Rundum-Versorgung

Controlled impedance - Surface micro strip

- Embedded micro strip

- Coated micro strip

- Edge-coupled surface micro strip

- Edge-coupled embedded micro strip

- Edge-coupled coated micro strip

- Symmetrical strip line

- Offset strip line

- Edge-coupled Symmetrical strip line

- Edge-coupled offset strip line

- Broadside-coupled strip line

Impedance tolerance 10% , 5%

Solder resist Electrical test Solder resist colour options: Green, Red,

Blue, Yellow, Black, White

- Flying probe

- Dedicated (bed of needles) fixture test

High voltage test optional

Tolerances

Profile tolerance +/- 100 µm 4 mil

Hole tolerance +/- 50 µm 2 mil

Positional tolerance +/- 25 µm 1 mil

Lamination tolerance +/- 200 µm 8 mil

Scoring tolerance

(Min. distance of copper to the middle of the scoring line

700µm (27,5µinch))

+/- 100 µm 4 mil

Track width tolerance +/- 10 µm 0,4 mil

Solder resist positional tolerance +/- 75 µm 3 mil

Copper foil thicknesses

2 µm* 35 µm 1 Oz

5 µm* 70 µm 2 Oz

9 µm 105 µm 0,25 Oz 3 Oz

12 µm 140 µm 0,4 Oz 4 Oz

18 µm 210 µm 0,5 Oz 6 Oz

*Special Special constructions optional

PCB Features/Design rules

Standard HDI VHDI

µm mil µm mil µm mil

Track 100 4 75 3 20 0,8

Gap 100 4 75 3 20 0,8

Min. Drilled hole 250 10 75 /125 3/5 50 2

Aspect ratio 12:1 12:1 12:1 12:1 16:1 16:1

Aspect ratio blind via 1:1 1:1 1:1 1:1 1:1 1:1

Aspect ratio micro blind via 1:1 1:1 1:1 1:1 1:1 1:1

Min. Pad Through hole 500 20 450 18 350 14

Min. Micro via pad 250 10 250 10 225 9

Track to PTH 200 8 150 6 110 4,3

Track to NPTH 225 9 225 9 150 6

Page 8: Qpi group brochure2015

+31(0)492 590059 www.qpigroup.com [email protected]

Total Care - Ontzorging - 全面护理 - Rundum-Versorgung

Contact info

Q.P.I. Group B.V.

Schootense Dreef 27

5708 HZ Helmond

The Netherlands

Tel.: +31 (0)492 590059, 200

Email: [email protected]

Email Quotation request: [email protected]

Email Purchase orders: [email protected]

Email Accounting: [email protected]

Email CAM department: [email protected]

Email Quality department: [email protected]

Q.P.I. PCB (Shenzhen) Co. Ltd.

Q unit 8th floor, Gangwan Creative Bld., 1041#Houhai Ave, Shekou, Shenzhen, Guangdong, China

Q.P.I. PCB (Hong Kong) Ltd.

visiting address: Q unit 8th floor, Gangwan Creative Bld., 1041#Houhai Ave, Shekou, Shenzhen,

Q.P.I. makes it easy for you to buy good quality PCBs for reasonable cost.

Technical and organizational qualifications and the full technical support

guarantees that you always get the most optimal solution.

Q.P.I. just makes your life a bit easier when buying PCBs.

Q.P.I. makes it easy ©

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