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Page 1: QST - QSB 4050052-102
Page 2: QST - QSB 4050052-102

..... . .._ .. .. —..——-.

,—

ALPHA13ETlClU_ H’dDEX

AIR FILTER GROUPS.............................................

AIR/OIL RESERVOIR.............................................

AIR PIPING GROUPS - LESS AFTERCOOLER.........................s

AIR PIPING GROUPS - WITH AFTERCOOLER..........................

BASE GROUPS....................................e..............

BASIC COMPRESSOR GROUP........................................

CONTROL PIPING GROUP..........................................

DIMENSIONAL DRAWINGS..........................................

DISCHARGE PIPING GROUP....................s...................

DRIVE GROUPS..................................................

ELECTRICAL CONTROL GROUPS.....................................

INLET VALVE GROUP.............................................

LUBRICATION SPECIFICATIONS....................................

MOTOR AND STARTER GROUPS..,................“...................

OIL COOLER GROUP - LESS AFTERCOOLER...........................

OIL COOLER GROUP - WITH AFTERCOOLER...........................

OIL PIPING GROUPS.............................................

PIPE COUPLING ASSEMBLY INSTRUCTIONS...........................

SERIAL NUMBER IDENTIFICATION..................................

TRANSFORMER GROUPS..........................-.................

22-25

25-27

36-39

40-43

12-13

14-15

&6-49

4 THRU 1.1

~8_~cj

44-45

50-51

20-21

3

16 THRU 1$

30-31

32-33

34-35

57-60

2

52-53

WIRING SCHEMATIC.............................................. .54-56

RECOMMENDED SPARE PARTS BACK PAGE

Page 3: QST - QSB 4050052-102

SERIAL NUMBER IDENTIFICATION

SERIAL NUMBER TAG IS LOCATED ON TY3POF THE BASE NEAR THE AIR/OIL RESERVOIR.

ORDERING REPLACEMENT PARTSPROMPT SERVIC’ECAN BE RENDERED ON REPAIR PART ORDERS IF THE FOLLOWING INFORMATIONIS GIVEN.

1. THE SERIAL NUMBER MUST BE GIVEN WHEN ORDERING REPPIR PARTS.

2. STATE THE EXACT PART NUMBER NEEDED. DO NOT ORDER BY INDEXNUMBERS, AS INDEX NUMBERS ARE REPEATED THROUGHCLIT‘11-lISMANUAL, AND IF USEI.)FOR ORDERING REPAIR PARTS WILL NECES-SITATE TIME CONSUMING CORRESPONDENCE.

3. STATE

4. STATE

ALL REPAIR PARTS

EXACT QUANTITY NEEDED.

PREFERRED TYPE OF TRANSPORTATION.

ARE ‘K)BE ORDERED THROUGH AN AUTHORIZED QUINcY DISTRIBU’K)R.

NOTICE :DO NOT OPERATE T’HISCOMPRESSOR WITHOUT ATOTALLY ENCLOSED BELTGUARD OR ANY OTHERREQUIRED SAFETYEQUIPMENT,

~g~ ,

AIR FROM THIS COMPRESSORMUST NOT BE USEO FORFOOD PROCESSING OR BREATHINGOEATH OR 1NJUR% MAY RESULT @

2

Page 4: QST - QSB 4050052-102

.—— -—..

HELICAL SCREW LUBRICATING OILSWE REU3MMEND THAT ALL QS, QSI & QST COMPRESSORS BE FILLED WITH OIL ‘IHATMEETS ONEOF THE FOLLIMING SPK,IFICATICNS:

MYIOR OILS *TRANSMISSION FLUIDS

API SERVICE ~ OR CD - SAE 20W VISCOSITY ATF-DEXRONMIL-2104C - SAE 20W VISCOSITY TYPE F

*N9T RECOMMENDED FOR HIGl HUMIDITY ENVIRONMENTS OR WHERE AMBIE~ TEMPERATURESEXCEED 90“ F.

IF A 03MPRESSOR IS G31NG ~ BE SUBJKTED TO SUB-FREEZING TEMPERATURES, CONJ’ACTAN AUII+ORIZEDQUINCY ~t@R)3SSOR DISTRIBU’IDR.

SHOULD REQUIREMENTS NECESSITA’IEA-SYtVIl+ETIC OIL , ‘lTIENIT WILL BliNECESSARY 7TJATORDER SO STATE, SO ‘IHAT‘lTJECOMPRESSOR MAY BE FILLED WITH 7YJESYhUlfETICOIL FORPARTICULAR APPLICATION. Ii?‘1’HEORDER ~ES NOT SPECIFY TYPE OIL, THE COi?4PRESSORWILL BE SHIPPED WITH FKYK)ROIL AS SPECIFIED ABOVE.

THE‘THE

FOR APPROVED SY’NITUSTICLUBRICANTS ONLY, THE OIL CHANGE PERIOD IS EXTENDED ‘JO8000 HOURS OR ONE YEAR, PROVIDING ‘lllEAIR FILTERS, OIL ‘FILTERSAND SEPARAIS3RELEMJWIS ARE MAIlV17AINEDAND REPLACED AS OUTLINED IN THE CURRENT INSTRU~IONMANUALS.

SYNI’HETIC IAJBRICANI’SMAY W BE COMPATIBLE WITI!COMPONEttl’SUSED IN ANY QUINCYHELICAL SCREW COMPRESSOR SHIPPED FROM QUINCY, ORIGINALLY USING mR L ,L OR TRAfiS-MISSION FLUID. IF IT IS DEEMED NECESSARY ‘K)CCNVERT ANY SUCH UNIT TO SYNI’HEl’ICLUBRICATION, PLEASE CCXVTACI’AN A[J’IFiORIZEDQUINCY COMPRESSOR DISTRIBIJ1’OR.

TFJEFOLLOWING INIK)RMATIONWILL BE REQUIRED BY ‘IIJEDISTRIBU’K)R:

MODEL NO.

SERIAL NO.

OIL

OIL(IF

OIL

ORIGINALLY USED

NOW USEDCHANGED)

‘K)BE USED

3

Page 5: QST - QSB 4050052-102

QSB Dimensional Less Aftercooler (Standard)

SWING CHECK VALVE

\

--- ‘7SOLENOID VALVE

\~ SONIC ORIFICE

HIGH AIR TEMPSWITCH

\

L’~(~ x l&(l.06) SLOT

4 PLACES

55.50 OVERALL HEIGHTFOR SEPARATOR

REMOVAL

NoTES: ALLOW 2 FT. CLEARANCE ALL AROUND UNIT FORACCESS ANO CIRCULATION.

OUTLINE DRAWINGS ARE GENERAL IN NATURE ANDMAY NOT BE TOTALLY REPRESENTATIVE OF THECOMPRESSOR PACKAGE PURCHASEDI WHENDIMENSIONAL ACCURACY IS REQUIRED, REQUESTA CERTIFIED PRINT FROM OUINCY COMPRESSOR.

4

Page 6: QST - QSB 4050052-102

QSB Dimensional Less Aftercooler (Standard)

R7d=iT——t—i’—l \

n,, .C, n, .0

-–

Ia- r~ s-f?ourJ I-T V’1’ \ - “--- *“”L Lt. m

THERMAL vALVE

/-

WH-

.OIL FILTER.—— —. t~lw .~o~

\l ~SAFE T y _vgL_v’

4

150NPT

OIL FILL\

2

OIL LE v~ ~./

1 I

i------ 5f300~ 6.00I

—1< cONTROL BOX

/.—

o--

725

d 79?.5

/

75 NPTOIL ORAIN

5

Page 7: QST - QSB 4050052-102

QBS Dimensional With Aftercooler (Optional)

SWING CHECK VALVE

\

\

.—

SOLENOID VALVE

\

HIGH AIR TEMPSWITCH

\

t

\~SONIC ORiFICE

*1!

LL25.0041 I

27.50 ~

~ 34.50

—.

50 OVERALL HEIGHT

FOR SERIRATOR

REMOVAL

L

NOTES: ALLOW 2 FT. CLEARANCE ALL AROUND UrwT FORACCESS AND CIRCULATION.

OUTLINE DRAWINGS ARE GENERAL IN NATURE ANDMAY NoT BE TOTALLY REPRESENTATIVE OF THECOMPRESSOR PACKAGE PURCHASED. WHENDIMENSIONAL ACCURACY IS REQUIRED, REQUESTA CERTIFIED PRINT FROM CNJINCY COMPRESSOR.

6

Page 8: QST - QSB 4050052-102

.. —-

QBS Dimensional With Aftercooler (Optional)

,.. ...THERMAL VaVC -

4 2

OIL LEVFL>

[

PRESSURE SWITCH

/-INL ET VALVE

/ [’0/ ‘ssO

MPR R

125 NPTAIR DISCHARGE

/

MOISTURE SEPARATOR

SHIPPEO LOCISE WITH

AIR FI OW UNIT, TO SE MOUNTEDBY CUSTOMER

w cONTROL BOX

II’——

/—.

● 7925 a

--

3969

J

75 N.PTOIL DR41N

41z31-

m---

Page 9: QST - QSB 4050052-102

QST Dimensional Less Aftercooler (Standard)

SWING&HEc~ vALK——

“W

. —_—— ——. —

QL ENO!D V! L!!>\

\, ~\ h. /--SONIC ORIFICE I

HIGH AIR TEMPSWITCH

\

3750)X ll~_._._—~ (. ~ (1.06) SLOT /

4 PLACES

..

4 1’

‘-+--/UA

I

-—_—-————— ——— ———.—— _

.— ,,’00------J~ 3000 -.-J 256

~32el~

I

I

NOTES: ALLOW 2 FT. CLEARANCE ALL AROUND UNIT FORACCESS ANO CIRCULATION.

I8500 QV.CRALL HIEGHT

‘OR SEPARATORREMOVAL

IIII

OUTLINE ORAWINGS ARE GENERAL IN NATURE ANDMAY NoT BE TOTALLY REPRESENTATIVE OF THECOMPRESSOR PACKAGE PURCHASEO. WHENDIMENSIONAL ACCURACY IS REQUIRED. REOUESTA CERTIFIEO PRINT FROM OUINCY COMPRESSOR.

8

Page 10: QST - QSB 4050052-102

—.—

CJST Dimensional Less Aftercooler (Standard)

.

Y ‘=-.

~., al] /FAN S HFiouIJ

\

\OIL COOLER

7:

125 N’+’”

ERVICE LINE

THERMAL VALVE~

-.

\

‘/-OIL FILTER

AIR FLOW

/-’=ETy ‘ALVE

I

--J -ii <w’ RECEIVER

.—. .—

“L !J,” i ~

SAFETY VALVE

1900

/’””75 N,PTO& ORAIN

Page 11: QST - QSB 4050052-102

QST Dimensional With Aftercooler (Optional)

SWING CHECK VALVE

D “’’J---

sol E NOI VALVE

\

FtlGH AIR TEMP

SWITCH

\

/~{750) x Ii 11.061 SLOT

4 PLACES

NOTES.

SONIC ORIFICE

}

---L--4-M

1

.—— ——. —— - ———————— _

I, !1

----d2*OO +

3000 425

--

85.00

ALLOW 2 FT. CLEARANCE ALL ARWNO UNIT FORACCESS ANO CIRCULATION.

OvERALL HIEGliT

FOR SEPARATOR

!mK?!m

WTLINE ORAWINGS ARE GENERAL IN NATURE ANOMAY NOT BE TOTALLy REPRESENTATIVE OF THECOMPRESSOR PACuAGE WRCHASEO wHENDIMENSIONAL ACCURACY IS REOUIREO. REWESTA CERTIFIEO PRINT FROM OUINCY (X) MPRESSOR.

10

Page 12: QST - QSB 4050052-102
Page 13: QST - QSB 4050052-102

Base Group No. 126002-001For QSB Model

/“ “9-=%?Q

ee

\, “

63

I=’

Index y PartNumber y. Number Description

1 125770 BASE

2 i 123478409 SGIEid - HEX. , 1/4-20 W X .62, GRADE 5

3 2 1231 L5-04C 1.021WASHER - 1/4

4 2 110428W25 wAsHm - FLAT. 1/4

12

Page 14: QST - QSB 4050052-102

Base Group No. 125799-001For QST Model

Ie

/“CL’=\ C3

<3

9

4Index ~Number ~

1 12 103 54 55 26 27 28 2

PartNumber

125770123317-02123478-N18124368-M32123478409123115-04C110428N325125157

Description

BASEISOLA’10RSCREW - HEX, , 1/2-13 I-W X 2.25, GRADE 5NUT - JAM, 1/2-13 UtK

SCREW - HEX., 1/4-20 UFK X .62, GRADE 5LAXKWASHER - 1/4WASHER - FLAT, 1/4

CLIP - RETAINING

13

Page 15: QST - QSB 4050052-102

Ba

sicC

om

pre

ssor

Gro

up

No

.1

25

58

3

I

14

Page 16: QST - QSB 4050052-102

.— ————.—-. ——.

Basic Compressor Group No. 125583

IndexNumbef

1

2345678910111213141516171819202122232425262728293031323334

‘ 3536—

L

. PartNumber

125563124145-004124232-0021255S1124232-003125688125557125558125577-001125566123478-L14125580-001125572123478-IU212556722749-1511234784121211602719124332-00112568922578-112556412557162681201894029125576-001125576-005125576-010125576-030125575-001125575-005125575-010123478-U2125575-030

Descrlpt Ion

HCWING - IU7KIRPIN - IxWSL, .50 X 1.25BEARING - UALS W@JR, SUCTION SNDRING - lWTAINSR, BSARINGBEARING - ~LE ROITIR,SLX71’ICNSNORING - iW1’AINER,BEARINGlwmR-nALswmR-FmlAuGAS(ET - DIWiARGS PL4’IEPLATE - DISCWARGS.sawx-mx., 3/8-16 UK X 1.25, G?ADE 5 (@ 30 FT.-UK.)BZARING - DISCHARGE EM)RETAINSR - BEARING, DI.$CliARGSSNDSC3W M-HEX., 5/16-18 UK X 1.00< CRADE 5 (@ 17 FI’.-LB).)CAP - DEC$lARGE SND“o” =No - .09 X 3.00 O.D.Saw- mx., 1/4-20 UK X 1.00, GR4DE 5 (@ 6 FT.-LBS.)PLUG - PIPE, 1/8 NPTPm - PIPE, 1/4 NFTPLUG - PIPE, 1/16 NPTC4s.ml’- sLcl’.ToNEND PLA’IESEAL - OILPLAm - SucrIw SNDRIffi- PIL#TPIN - SWPL.WZ - ID5tWIFICATICNPIN - NAMEPIAIZ.WIM - BEARING, .001SHIM - SEARING, .005SHIM - WARING, .010SHIM - BEARING, .030SHIM - BSARING, .001S#IM - BSARING, .005SHIM - WARING, .010S.CSWf- Hl?X., 3/8-16 LJN2X 1.00, C+AD& 5 (@ 30 FT.-lJx5.)SHIM - EWING, .030

@INDICA’IES‘KKWS VALIJEIN RXYT FCUNDS (CRY ‘IHRMOS)d

15

Page 17: QST - QSB 4050052-102

Motor And Starter Groups

16

Page 18: QST - QSB 4050052-102

-.

.—

IndexNumbe

1

2345

6789

10111213141516171819202122232425262728293031

12345

6789

10111213141516171819202122232425262728293031

i

;

r

1!rLI4

I1

)

~<

$

~

44

44

4442i

11123‘.2225

i696131339999444444,d21

PartNumber

121792125727125779918323490

234912348922030124219

11006640753122324124366-J02110Mf-xo11011I-J-9112627?123478-J07123115-04C12347fl-N16110428M35O123115-08C124364-N32123478-918110428WO62123115-1OC123478-U2123115-06C124364-u32124364+3240696//0103”404

919712572712577991s323490

234912348922038124219

11006640753122324124366-.JO2J}0101-x(x110110-89126279123478407123115-04c123478-N16l104281@50123115-08C124364-N3212347843.8110428W62123115-1OC123478-L12123115-06c124364-M2124364-(X3240696

Motor And Starter Groups

Description

t@lOR & STARTER GROUP K). 125812-401 (FCR 20+3VDLT UNITS)

m.BASE - t4UKW7BAR - ADJUS7?4E?’ITSC- - HEX., 1/2-13 OK X 5.50, GRADE 5CCMXJIT - EIJX71RICAL.,FLEXIBll, 1.50

SL&EVE - CTX4DUITEIJKAi- F’LE418LECC+JDUIT~ - CCWEfJITWIRE - BLACW, EL.X7RICAL

CGt4?JEclvf?SCRHi - CAP,l/4-20 UK X .62, BRASSwAsHER - FLAT, l/4. BRASS~ - HEX.. 1/4-20 UKSTAI?IZR- ‘“WESTINQtCUSE””WERJZJAD - lliERMALSUPK)RT - STA~.SCRH- HEX., 1/4-20 K X .50, ~DE 5

LLXRWF.SHER - 1/4SCREW-HEX., 1/2-13 W X 1.75, GRADE 5

WASHER - FUiT. 1/2m~tom - 1/2w - HEX., 1/2-13 KSCTUW - HEx., 5/8-11 K X 2.25, CRADE 5WASHER - FLAT, 5/8LxXXWMHER - 5/8SCREW -HEX., 3/8-1.6UK X 1.00, GRADE 5UKKWA.SHER - 3/8M-T - HEX., 3/8-16 KNur - HEX.. 5/8-11 wWASHER -@=24L -

MmuR

R&4KER, CXNCUITOYEAWW

●t43fE: THERMAL GVERWAD P/N MAY VARY DEPENDING ON ‘TME ACIUAL MU3UR USED.

R3ZFER TJ SELEC1’ICt4 DECAL INSIDE sTARTER E~URE .

F$JIY3R& STARTER GKWP wO. 125812-402 (FOR 230 VDLT LNITs!

BASE - KYIURBAR —AnJus—n4mrSCREW -HEX., 1/2-13 UK X 5.50, QLIDE 5clxnxln’- ELECTRICAL, FLExIBL5, 1.50

SLSEVE - ~ITEm - F12xIBLE CCt4DUIT~ - C0N13UITWIRE - BLA~, ELEC’I’RICAL

SCREW - CJ@,l/4-20 M X .62, BRASSWASXER - FIAT, 1/4, 6RASSW - HEx., 1/4-20 UN?STARTER - ‘WEST3NQiWSE’”DV&RMIAO - lliEF14AL*SUPPDRT - STARTER-- HEX., 1/4-20 UK X .50, GRADE 5LOCKWASHER - 1/4Salx’-tisx., 1/2-13 LUK X 1.75, GRADE 5WASHSR - FLAT, l/2uxKwAsHER - 1/2M - HEX., 1/2-13 lNScRMf - HEX., 5/8-11 UNC X 2.25, Q?A13E5WASIIER- FLAT, 5/8LKXX4MHSR - 5/8-- HEX., 3/8-16 K X 1.00, GRADE 5tJ3C101ASHER- 3/8t.dm- WEX., 3/8-16 UKNvT - HEX., 5/8-11 UKwAsHER - RECUCER. CC?40UITDEtXL - 0b@Rk14D

.-: ‘l14Ef&LALCFJER~D P/N HAY VARY DEPD4DINC ON ‘11-lEAc2uAL M0112RUSED.REFER lV SELECI’’ICX4~L INSIDE STA~R ENCLQSURE.

17

Page 19: QST - QSB 4050052-102

Motor And Starter Groups

18

Page 20: QST - QSB 4050052-102

Motor And Starter Groups

IndexNumbe

1

2345

6789

101112131415161718192021

:;2425262728293031

12345

6789

10111213141516171819202122232425262728293031

i

1

L

d

,

i

111i

7i

>

2,

;

2

E

5

E

13133959944444442I

PartNumber

91971257271257799L8323323

23325518740605

9335937540753122324124366-J02110101-X03110110-8212.4279123478407123115-04C123478-N16110428IJO5O123115-08C124364-N32123478-038110428!N3621231L5-1OC123478-U2123115-06c124364-L02124364-CX3240696116103-004

121793125727125779918323323

2332551137406059334

937540753122324124366402

;Im:;:ga

~$3$~;:7

123115-04C123478-NL6110428M75O123115-08C124364-M2123478-QL8110428WO62123115-1OC123478-LL2123115-06C124364-u32124364-Q3240696~(0103-004

Description

ftWY3R& STAt77TSRGRCUP NO. 125812-404 (FCf7460 VOLT UNITS

+fOlORBAsf-. M0mRBAR - AJxusmst’$rScR134- WEx., 1/2-13 UK X 5.50, @..4OS5LT3NE4JIT- ELD3RICAL, FLEXIBLE,1.00

SLSEVE - C0M3UITELJ3CM- FIXXIBE ~ITux104ur-cuNtmTwIPE - BL4CK, &tZCIRICAL

SCREW - cAP, 14-20 Lk4CX .62, BRASSWASHER - FIAT. 1/4, BRASSMJT - HEX., 1/4-20 KSTARIZR - ‘“WESTI@KlOJSE”OVER!JAD - lWR.f4AL.*SUPPDF?I’- STARTERSCREW - HEX., 1/4-20 W X .50, GRADE 5L03G4ASHER - 1/4Scm+’-ntx. , 1/2-13 X X 1.75. GIADE 5WASHER - FLAT, 1/2uxlo4AsHER - 1/2PUT - HSX., 1/2-13 UKSCREW- HEX., 5/8-11 L14CX 2.25. GPADE 5WASHER - FLAT, 5/8bXKWASHSR - 5/8SCREW -m., 3/8-16 M X 1.00, GRADE 5UXKWASHER - 3/8NUT - HEx., 3/8-16 !-NCNUT - HEX., 5/8-11 LNCWASHER - RSLXXER, (DND.JITDIZAL- OVERLOAD

●WTE: ‘IHEFU+ALOERLXMD P/N MAY VARY DEPENDIt% @# THE ACTUAL f4010RUSED.REFER ‘P3SELECI’IONDECAL INSIDE STAR7ER E24CUISURE.

t07uR & STARTER CKXJP NC).125812-405 (FOR 575 VOLT UNITS)

t4T70RBASE -t4UlKR8AR - A.DJUSl?4ENTSCR334- HEx., 1/2-13 LF+CX 5.50, GRADE 5CONDUIT - ELZC3TtICAL,FLEXIBLS, 1.00

SLEEVE - CCX40UITEl&Z44- FLExIBLE CENDUITLJMO$JT - ONLYJITWIRl - BLACK, ELECTRICAL

SCP.fM- CAP, 1/4-20 W X .62, BRASSwASHER - FLAT, l/4, BRASSNUT - HEx., 1/4-20 LJI’CSTARTER - “WESTIt4QiC41SE”’OVEPJXMD - ?HEFMAL*SUPEORT - STARl12RScw - HEx. . 1/4-20 UK X .50, GRADE 5

IJXKWASHER - 1/4SCREW -HF,X. , 1/2-13 K X 1.75, GRADE 5WASHER - FLAT, 1/2UXRWASHER - 1/2MJT - HEX., 1/2-13 UC

SCREW -HEX., 5/8-11 UK X 2.25, GLAOE 5WASHER - FLAT, 5/8LOX’WASHER - 5/8SCRSW - HEX., 3/8-16 I-NCX 1.00, GRADE 5IJIxM4ASHER- 3/8Nur - HEX.. 3/8-16 UK~ - HEx., 5/8.11 UKWASHER - REEKER, CCX4JYJITDECAL- 0WU04D

●rwrE: lliERt4ALWERU3AD P/N MAY VARY DEPENDING CX4 711E ACIUAL M07UR USED.PL5FER TO SE~ICN DECAL INSIDE STARTER EPKL4MJRE .

19

Page 21: QST - QSB 4050052-102

Inlet Valve Group

\\

\\&’@

XQ9

7NOTE: APPLY LOCTITE 609

%

10 0 ~ TO ITEM II AT ASSF.MBLYWITH ITEM 1.

.7

20

Page 22: QST - QSB 4050052-102

Inlet Valve Group

INDEXNUMBER

1

2

3

4

5

6

7

8

9

101112

13

14

15

16

17

18

PARTQTY NUMBER

1

1

4

1

1

1

1

1

1

1

1

1

1

1

1

3

3

1

126465

126357

123478-N14

123068

126457

125912

2134

123092

123157-012

126466

124370-K02

126460-200

124370-L02

126461

126358

123115-04C

123478-J09

126796

DESCRIPTION

Ay, Shaft, Valve, Inlet

Housing, Valve, Inlet

Screw .50 x 1, 25NCC, Hex

Gasket

Plate, Valve, Inlet

Disc, Valve Bypass Valve

Gasket Discharge BUM

Spring

O-Ring, .06 X 0.38B0.06

Retainer, Plate, Valve

Nut, LOK, .31 NC., SAE 2

Cup, Piston, 2.00 DIA

Nut, LOKO .38-NCSAE

Spring, Comp, 01.lD, 03.5

Cap, Cylinder

Washer, HLOK. 250CRS, PL,

Screw, .25 X .62NCC Hex

Shaft, Seal

I

21

Page 23: QST - QSB 4050052-102

NOTE:.lTEFqf5 ISA SSRVICE fTFf’A

22

Page 24: QST - QSB 4050052-102

—— —.. —.—

INDEXNUMBER

1

2

3

4

5

Qz-1

1

1

1

1

——PARTNUMBER

126462

110428NO25

124370-J02

126467H450

126467E450

DESCRIPTION

Stud, Filter

Washer, Flat

Nut, LOKO .25 NCSAE

Filter, Hooded, Air

Element

--

23

Page 25: QST - QSB 4050052-102

*“i52wii

24

Page 26: QST - QSB 4050052-102

=w-=-1

2

3

4

1

1

1

2

5 2

6 2

7 2

8 2

9 1

10 111 I 1

12 I 1

PAR1”NUMBER

22864-8

122934-04

120293

123478-N15

123115-08C

123478-K12

123115-05C

124364-K02

126681

22275

110423-064

110423-096

23458-1

DESCRIPTION

Filter-Air 3.0 DIA

Fit R, Elbow 550 x 300 x 90D

Band Mounting Bin

Screw, 50 x 1.50 NCC, Hex

Washer, HLOK, 500CRS, PL .125

Screw, 31 x 1 .00NCC, Hex

Washer, HLOK, .312CRS, PL, .078

Nut , Hexo; .31-NCSAE

Bracket, Filter, Air

Hood Rain QS160

Clamp, Hose 4.0003.56 Min.

Clamp, Hose 6.0005.56 Min.

Element

25

Page 27: QST - QSB 4050052-102

Air/Oil Reservoir Group No. 125747-001

+

‘“ ~F-1/ [A’RWT’F’ITEM=16 TO BE CUT TO SPECFiEDLENGTH THEN JNSERTED INTO ITEM●6 TO SPECFIED DfSTANCE ANDHELD IN PLACE WITH LOC%TITE2 REOb PER UN(T

601 I Ir’~‘“~v R LINF TO INI FT VA ‘“=7

-do 0

+

o 0

REE TO OIL FILL~RADIAL LOCATION OF TOPPLATE.

r-- ‘---- ---’--m

@

~LJ i-l14

*13

Is

26

Page 28: QST - QSB 4050052-102

Air/Oil Reservoir Group No. 125747-001

IIndex : PartNumber ~. Number

1 1.25A2-200$ 1 124487-0053 1 4512

1 2725: 1 3.248396 2 124349-0107 1 1.25324-0028 1 124435-004

Fr.9 1 2108210 1 lzslzeU 1 U5022-00212 3 U3478-NL513 3 3.23115-WC14 3 110428NI5O15 3 124364-K)216 1

F-r.11o515-031

17 1 40744

18 8 123478-N1619 1 lzsnz-ool20 8 123U5-08C

Descflptkxl

fwsfmfcn - WOILswmm - AIWOILEMcH - PIPE, 1-1/2 NPT, ~PIAxl- PIPE, 1-1/2 Ml’OECAL ~HAIWING”

FITITNS -EUW, NYUX4TWEDECAL- ‘KmtcY”TmE - NYUN, 3/%

DD2AL -“cAurKN”EErAL - OIL IEVELPIPE - SCA~Sazkli-mx., 1/2-13 W X 1.50. CMDE 5uxYaiAsnEu - 1/2hwIiE3t- FIAT, 1/2tWT - fE4., 1/2-13 WClmE - CDFPER, 5/16

~ &~-

REPLA~ PM?r5

.salm - HEX., 1/2-13 UC X 1.7S, C+ADE 5 (@ 75 FI’.-M).)PLAl?2- ToPux20iMfEu - 1/2

@INDICAIES KKQUE VAUJE IN KZ?l’PCX-NDSCRY lWREADS)

.—

27

Page 29: QST - QSB 4050052-102

w!-LduscwCl-J

LLl1-0z

28

Page 30: QST - QSB 4050052-102

Discharge Piping Group

ITEMNUMBER

1

2

3

4

5

6

7

8

9

10

11

QTY

1

1

1

1

1

2

,.1

1

1

1

1

PARTNUMBER

125939-014

4718

216035-057

124831408

126035-0~9

124420-001

125935-010

21386

125939-034

2057

125939-0F7

DECRYPTION

NIPPLE -1.5X 2.50

FIT ELBOW

NIPPLE 1:5 X 8.00

GR, COUPLING

NIPPLE 1.5 X 5.00

FIT, TEE

NIPPLE .50 X 2.00

FIT, CPLNG

NIPPLE 1.50 X 3.75

FIT, PLUG

NIPPLE 1.5 X 4.25

Coupling Retaining Clamp Assembly

ASSEMSLY STEPS:STEP I.J CLAMP ENDS MUST E PAJRED TOGETHER

E!(~”WITH “A%%”WU_H’ ).STEP2.)SEE CLAMP OETAN.. PRESS DOWN WITH FINGER

AT’X”,OTHER ENOSHOULO LIFTOFF TABLE(ff-~~p!FyOTPRESS OPPOSITE ENO.ENO’B’

STEP3.) AS OOUBLE”CHECKON CLAMPS.ENO”B-IS SL16HTLY LONGER● ☛

STEP4.) l!$&’Mf&AiNO”A”ASSH OWN nWRENCH T.16HTEN.STEP5.)ASSEM8LE ENO”S-AS SHOWN eWRENCH TIOHTEN.

i~ENO”B-

--

!L_ENo~”

NOTE: CLAMPS CAN BEMOUNTEOIN ANY POSITION(VERTICA1.LYoHOf?lZONTALLY, ETC.)

n

‘ CLAMP OETAll,

29

Page 31: QST - QSB 4050052-102

Oil

Co

ole

rG

roup

No.

125798-0

01

Le

ssA

fterc

oo

ler

(Sta

nd

ard

)

<

%-5x3%

=m\@

)\\\\\

30

Page 32: QST - QSB 4050052-102

Index y PartNumber y. Number Description

1 1 125721 OIL C03LER2 1 125769 SHRCUJD- FAN3 1 125762 ORIFICS - FAN SHFOUD

1 125764 SUPPORT - CWLSR, L.H.: 1 125763 SUPPORT - CQ2LER. R.H.6 1 125092 FAN7 1 125302 SPACER - FAN8 1 125327 PULLEY - 3V SECTION, 5 GW3VE, 10.62 O.D.9 1 121172 @USHING - PULLEY, 2.12 @ORS10 2 259S SCRM4 - SET, 3/8-16 K11 4 123478-U2 SCREW -HEX., 3/8-16 llw2X 1.00, GRADE 512 12 123115-06c LZCKWASHER - 3/813 12 124364-IA2 ~ - HEX., 3/8-16 UK14 8 123478-U4 S~ - HF.x.,3/8-16 K X 1.25, GRADE 515 8 110428NI38 WASHER - FL4T, 3/616 3 123478-Iu2 SCRES 4-HEX.,5/16-18 UNC X 1.00, GRADE 517 3 123115-05C D3(WASHSR - 5/1618 4 123478-J12 SCREW -HSX. , 1/4-20 UNC X 1.00, GRADE 519 4 110428?Q25 WASHER - FLAT, 1/420 4 123115-04c UKRWASHER - 1/421 4 124364<02 NW - HEX., 1/4-20 UK22 1 123436-001 DECAL - “CAUI’ICNFANo(23 1 126004-040 DECAL - “40°’

Oil Cooler Group No. 125798-001Less Aftercooler (Standard)

31

Page 33: QST - QSB 4050052-102

Oil

Co

ole

rG

rou

pN

o.

12

57

97

-00

1W

ithA

fterc

oo

ler

(Op

tion

al)

!iI)L.cd

F-1

32

Page 34: QST - QSB 4050052-102

.

Oil Cooler Group No. 125797-001With Aftercooler (Optional)

Index : PartNumber y. Number Description

1 1 125721 OIL ~R2 1 125769 SHK)UD - FAN3 1 125762 CRIFICE - FAN SHRCCD4 1 125764 SUPPORT - CQ3LER, L/.H.5 1 125763 SUPPORT - c~~R, F.H.6 1 125092 FAN7 1 125302 SPACER - FAN8 1 125327 PULLEY - 3V S~ICX4, 5 GRCX3’E,10.6 O.D.9 1 121172 8USHING - PULLEY, 2.12 130RE10 2 2598 SCREW - SET, 3/8-16 UK11 B 123478-LL2 SCREW - HEX., 3/8-16 LJNCX 1.00, GRADE 512 16 123115-06C llXXWASHER - 3/813 16 124364-U)2 NUT - HEx., 3/8-16 UNC14 8 12347B-L14 SCt?M4- HEX. , 3/8-16 K X 1.25, GRADE 515 8 11042EN338 WASHER - FL4T, 3/816 3 1.?3478-IU2 SCRSW - HEX. , 5/16-18 UNC X 1.00, GRADE 517 3 123115-05c LOXWASHER - 5/1618 4 123478-J12 SCREW - HEX. , 1/4-20 UNC X 1.00, GRADE 519 4 110428N325 WASHER - FLAT, 1/420 4 123115-04c LCHOJASHER - 1/421 4 124364-J02 NIJT- HEX. , 1/4-20 lUhC22 1 123436-001 DECAL - ,<CA(JITCNFAN,,23 1 125736 AFTSRCCx3LSR24 1 2713 DRAINCCCK, 1/425 1 2574 PLUG - PIPE, 1/426 1 126004-040 DECAL - “40‘q

33

Page 35: QST - QSB 4050052-102

Oil

Pip

ing

Gro

up

Fo

rQ

SB

&Q

ST

Mo

deIs

-

($-(9\

34

Page 36: QST - QSB 4050052-102

IndexNumbe

1

234567891011121314151617181920

1234567h91011121314151617181920

2122

22/122122213

d

;—

1

d

1

44112211112111111

12144112211112111111

11

111

Oil Piping Groups For QSB & QSI Models

PartNumber

23247338558684816125041-004121918–0262058232241994121918-027125936-0193092125732-140125048-002121918-028124948125951124420-00720574834

23247338538184816125041-004121918-0262058232241994121918-027125936-0353092125732-140125048-002121918-028124948125951124420-00720574834

124948-050125732-050

125732-051125732-052125732-053

Description

OIL PIPIffimm w. 125997-001 LJ2.5smmccm.m (STANOAm)

NIPPLE - PIPE, 3/4 NPT X 3.50TEE - PIPE, 3/4 NPT X 3/4 NPTNIPPLS - PIPE, 3/4 NPT X 2.50EU!C44- PIPE, 3/4 NPTFIITING - STRAIGiT, 7/8 lUBE X 3/4 NPT‘lTE3E- EW+LED, 7/8 O.D.PLUG - PIPE, 3/4 WTNIPPLE - PIPE, 3/4 NPT X 3.00NIPPLE - PIPE, 3/4 NW X CLC6E‘3TJBE- FORMSD, 7/8 O.D.NIPPLE - PIPE, 3/4 NPT X 3.12ELBCM - PIPE, 3/4 NPT, S17WET

●VALVE - lliERJWXiTATIC,3/4 W, 140”FITTING - ELBCW, 7/8 ‘TUBE)(3/4 NPT‘N8E - FtXU4ED,7/8 O.D.

,*FIL~ - OIL

PIPE ORIFICE, 3,/4NTT X 3.50TEE - PIPE, 3/4 NPT X 1/2 NP’TX 3/4 WPLUG - PIPE, 1/2 NPTNIPPLE - PIPE, 3/4 NPT X 7.00

OIL PIPING QiGJT N. 125796-001 WIIW A~LEK (mIoNAL)

NIPPLE - PIPE, 3/4 NPT X 3.50TEE - PIPE, 3/4 NPT X 3/4 NPT X 3/4 NPTNIPPLE - PIPE, 3/4 NPT X 4.50ELECW - PIPE, 3/4 NPTFI’ITING- STRAICWT, 7/8 TUBE X 3/4 NPTlUBE - FORMED, 7/8 O.D.PLUG - PIPE, 3/4 FQTNIPPLE - PIPE, 3/4 NPT X 3.00NIPPLE - PIPE, 3/4 NPT X CLCSETIJBE- FWMED, 7/8 O.D.NIPPLE - PIPE, 3/4 NIT X 5.12ELECA4- PIPE, 3/4 NPT, S1T4EET

●VALVE - ‘lliERMISrATIC,3/4 NPT, 140”FI’ITING- EU?C4i,7/8 T.JBEX 3/4 NPT‘IU3E- FWMED, 7/8 O.D.

,*FILTER - OIL

PIPE ORIFICE, 3/4 lwTTX 3.50TEE - PIPE, 3/4 NPT X 1/2 NPT X 3/4 NPTPLUG - PIPE, 1/2 WTNIPPLE - PIPE, 3/4 NPT X 7.00

REPLACEMENT PARTS

●ELEMEm - OIL FILTER (CAN BE ORDERED SEPARATELY; PART of 124948 OIL FIL’IER)●REPAIR KIT - ‘lWEP.MOSTATICVALVEI14CUJDE.S:SPRING“O” RING

ELEMEtW

50052-101 35

Page 37: QST - QSB 4050052-102

Air Group No. 125803-001 For QSB ModelLess Aftercooler (Standard)

36

Page 38: QST - QSB 4050052-102

.

Air Piping Group No. 125803-001 For QSB Model

Less Aftercooler (Standard)

IndexNumber

1

23456

a;.—111111

PartNumber

1236312174120351125039-OOA122211-19120290

Description

NIPPLE - PIPE, 1-1/4 NPT X 6.38TEE - PIPE, 1-1/4 NPT X 1/2 WT XNIPPLE - PIPE, 1-1/4 NPT X CUtSEVALVE - CHECK, 1-1/4 NPTORIFICE - SONICCCUPLING - PIPE, 1-1/4

-1/4 NPT

.-

37

Page 39: QST - QSB 4050052-102

Air Piping Group No. 125801-001 For QST Model

Less Aftercooler (Standard)

Ye

\

e

/: ,..->.

.*!’

38

Page 40: QST - QSB 4050052-102

—. —...__—

Air Piping Group No. 125801-001 For QST ModelLess Aftercooler (Standard)

Index y PartNumber y. Number Description

1 1 125719-200 AIR RWEIVER2 1 123631 NIPPLE - PIPE, 1-1/4 NPT X 6.383 1 21741 TEE - PIPE, 1-1/4 t@T X 1/2 NPT X 1-1/4 NPT4 3 20351 NIPPLE - PIPE, 1-1/4 W X CLC15E5 1 125039-001 VALVE - GISCK, 1-1/4 NPT6 1 122211-19 UWFICZ - SCNIC7 1 125530-003 FIT1’Iffi- SIRAIQiT, 1-1/4 7UBE X 1-1/4 NPT8 1 121918-030 llJBE- FORM.ED,1.25 O.D.9 1 23225 tYITING - S’Il?MCHTr1-1/4 luBE X,1-1/4 NPT10 1 4715 ELBW - PIPE, 1-1/4 NPT11 1 110425-125 VALVE - SHUI-CFF, 1-1/4 NPT12 1 3021 EUKli - PIPE, 1/2 NFT, STI?EST13 1 3022-200 VALVE - SAFETY14 1 2713 DMINCCCK - 1/4 NPT15 1 110514-300 cam - PRESSURE16 1 125324-001 DEcAL - ‘QOIWY”’17 1 5042 DECAL - “TANK DRAIN”

Page 41: QST - QSB 4050052-102

Air

Pip

ing

Gro

up

No

126233-001F

or

QS

TM

od

elW

ithA

ftercoo

ler(O

ptio

nal)

IdC&

.——

+

—.—

-.

xamNL

Page 42: QST - QSB 4050052-102

_.—

Air Piping Group No. 126233-001 For QST Model

Wjth Aftercooler (optional)

.-Index

Wmbe

123

:67891011121314151617le19202122

23

24

z!—1113

111

1

;221112111111

1

1

PartNumber

125719-20012593e-0502174120351125039-001122211-19125530-003121918-0412322561el125939-0145760U0382D125121918-130

110425-1252713110514-30030213022-2005042125324-0012951

7581

7792

Description

AIR RECEIVERNIPPLE - PIPE, 1-1/4 NPT X 6.38TEE- PIPE, 1-1/4 NPT X 1/2 NFT X 1-1/4 NPTNIPPLE - PIPE, 1-1/4 NPT X C7JXEVALVS - CHEcX, 1-1/4 NPTORIFICE - SDt41CFITTING - S171AIC4iT,1-1/4 ‘lUBEX :1-1/4NPTlUBE - FCRMED, 1.25 O.D.FITTING - S’llUIGfT,1-1/4 ‘IuBE X 1-1/4 NWELBW - PIPE, 1-1/2 m x 1-1/4 NPTNIPPLS - PIPE, 1-1/2 NPT X CfDSIZELBw - PIPE, 1-1/4 NPT

●SEPAR41tX7- l$31S’3URE‘llJBE- FW.MED, l-1/4 O.D.VALVE - SliW-OFF, 1-1/4 WDRAINCWU - 1/4 mCiAlxis- PRrSsmEEM(X4 - PIPE, 1/2 NPT, STREETVALVE - SAFSTYDUAL - “TANK DWIN “DECAL - .~~~!,

BUSHIM - PIPE, 1/2 NPT X 1/4 WI’

REPL.4CEMEWSPARTS

*FIJ3AT- F!01STIJ17ESEPARATOR (CAN BE PURC3WSED SEPARATELY; PART OF 110382D125 M31STUltsEPARAm 1

REPAIR KIT - WIS’IUP.SSEPARATORItwJJDES:(1) CCWER GAsm(1) m71R AND VALVE ASSE+C3LY

.-

Page 43: QST - QSB 4050052-102

Air

Pip

ing

Gro

up

No

.125802-001

QS

BM

od

elW

ithafterco

oler

(Op

tion

al)

PN

~

—.

““/&+=,\.

--—..—

—*.,3

(4i5r%i”--++”+%

;

m\

(m4‘\\

\

f-

,

@-._$/#

\\\/

\

Page 44: QST - QSB 4050052-102

Air Piping Group No. 125802-001 For QSB Model

With Aftercooler (Optional)

Index : Partlumber y Number Description

1 1 123631 NIPPLE - PIPE, 1-1/4 NPT X 6.382 1 21741 TEE - PIPE, 1-1/4 NPT X 1/2 fWT X 1-1/4 NPT3 1 20351 NIPPLE - PIPE, 1-1/4 NPT X C[QSE4 1 125039-001 VALVE - CWLCK, 1-1/4 NPT

5 1 122211-19 ORIFICE - SONIC6 1 125530-003 FITTING - STRAIGHT, 1-1/4 lWBE X 1-1/4 NPT7 1 121918-041 TUBE - F7JWED, 1.25 O. Il.

B 3 23225 FITI’ING- STRAIQiT, 1-1/4 lTJIIEX 1-1/4 NPT9 2 6181 EL@C44- PIPE, 1-1/2 NPT X 1-1/4 NP+10 2 3599 NIPPLE - PIPE, 1-1/2 NPT X CI.QSE11 1 110382D125 ●SEPARATOR - MOISTURE12 1 2951 BUSHING - PIPE, 1/2 P&T X 1/4 NPT13 1 2713 DRAINCWK - 1/4 NPT

REPLACEMEMI’PARTS

14 1 7581 -Ftx3AT- FiOISmRE sEp4RA-mR (CAN BE PURCHASED s5pARAm”Ly; PART w 110382D125 fWISTURESEPARATOR)

15 1 7792 REPAIR KIT - MOISllJR.ESEPARATCRIWLUD!&S:(1 ) COVER GASKET(1 ] COVER AND VALVE ASSEMBLY

43

Page 45: QST - QSB 4050052-102

Drive

Gro

up

sF

or

QS

B&

QS

TM

od

els

,/

MO

TO

RS

HA

FT

CO

MS

FR

AE

:;OR

Page 46: QST - QSB 4050052-102

Drive Groups For QSB & QST Models

Index : PartNumber ~ Number Description

(FOR100 P.S.I UNITS)——

1 1 121705 PULLEY - 3V SECI’ION,5 QKDJE, 5.60 O.D.2 1 121175 BUSHING - PULLEY, 1.69 BORE3 1 20109 KEY - PULLEY4 1 110513-137 SAFETY VALVE5 5 1102863075 BELT - 3V SECTICX4X 75.00 OUTSIDE LEFK71i

1

(FY3R125 P.S.I. UNITS)

1 121174 PULLEY - 3V SECITON, 5 ~E, 6.00 O.D.2 1 121175 BLWiIffi-3

RJLLEY, 1.69 BORE1 20109 ICY - PULLEY

4 1 110513-I65 SAFETY - VALVE5 5 1102863075 BELT - 3V S!ZTI’ICNX 75.00 CXJISIDE LEIWIW

(FOR 150 P.S.I. UNITS)

1 1 121176 PULLEY - 3V SECTION, 5 QwWE, 6.94 O.D.2 1 121175 BUSHING - PULLEY, 1.6S’MX7E3 1 20109 KSY- PuLL&Y4 1 110513- n5 sAFDTY VALVE5 5 11028630?5 BELT - 3V SEC1’ICNX 75.00 OifTSIDE LENGIW

I

Page 47: QST - QSB 4050052-102

Co

ntro

lP

ipin

gG

rou

p

46

Page 48: QST - QSB 4050052-102

.—.—.—-—___ —.

. INDEXNUMBER

1

2

3

4

5

6

7

8

9

10

11

12

5.5

1

2

1

4

8

1

2

1

1

1

1

Control Piping Group

PARTNUMBER

124435-004

126915-001

124349-012

125025

124349-005

124435-003

124349-004

2140

124349-006

126872

121034-2

110594-009

DESCRIPTION

Tube, 3/8 Nylon

Orifice, Nipple, .062 ID, .12 NPT

Fit .38 Tube x .50 NPT

Filter-Line .25

Fit .25 Tybe x .25 NPT

Tube, 1/4 Nylon

Fit .25 Tube x .12 NPT

Fit P, Plug 300# PLN

Fit .25 Tube x .38 NPT

Orifice, Fit .0781D

Tee .25

Fit .38 Tube x .25 NPT

.—

Page 49: QST - QSB 4050052-102

om

Page 50: QST - QSB 4050052-102

Control Piping Group

..-

INDEXNUMBER

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

!Px12

1

1

1

5

15

3

1

2

1

1

1

2

1

2

2

2

1

1

1

1

1

1

1

2

1

2

1

2

1

1

1

1

1

1

1

1

PARTNUMBER

124435-004

124349-010

121034-2

125025

124349-005

124435-003

124349-004

121032-4

2728

125260-001

90084

20201

121032-1

126871-002

123478-J09

123115-04C

124364-J02

125981-001

21969-1

2274

125935-001

22397

125259-001

122056

22456

125979

122151

120980

21314

21312

2574

124374-003

121032-3

2951

124393-005

124393-004

110594-009

DESCRIPTION

Tube, 3/8 Nylon

Fit. .38T .25PTee .25

~ilter-Line .25

Fit. .25T .25P

Tube, 1/4 Nylon

Fit. .25T .12P

Nipple .25 X 1.50

Elbow .38 T X .38 P

Coupling .25 X .12

Valve Shuttle

Tee .12 NPT .12FEM .25T

Nipple .12 Close

Connector, Male orifice .078 DIA

Screw .25 x 62NC

Washer, HLOK .250CRS

Nut, Hex .25 NCSAE

Decal, Gage

Pilot

Fit P, Tee .50 X .50 X .25

Nipple, .50 B Close

Gauge Percent Capacity

Fit P, Cplgn

Cap Gauge Assy

Nut, SPD 1/4 - 20

Gauge Panel

Screw .25 x .75NC

Gauge Press”.25P CTBK

Thermometer

Indicator Air Filter

Fit P, Plug 300# PLN

Fito .25T, .12SPSF

Nipple .25 Close

Bushing .50 B .25

Connector, Male .25T .25P

Connector, Male .12 NPT B .25T

Connector, Male .12 NPT B .38T

49

Page 51: QST - QSB 4050052-102

Ele

ctric

al

Co

ntro

lG

rou

ps

w:t-

NL

,!\Jf

I+

=%

1J

/w

,l\

“o

o0

IT*

Il—

IIIL._

-_

ru ———

F-1

6 m0

cdcd

w

Page 52: QST - QSB 4050052-102

Electrical Control Groups

.

INDEXNUMBER

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

qry

1

8

4

4

1

1

1

1

4

2

8

1

1

2

1

1

3

1

1

1

1

1

1

1

24

7

1

1

1

10

1

1

4

1

PARTNUMB~

126245-001

221flo

123478-JO?

123115-04C

22201

22197

23483

122880-223

8052

8049

21563-05

22455

125706-003

123200-E07

22204

40825

120513-01

40744

40744-001

124901-001

20489

22284

21558

22198

23326

23371

WP1703D

WP1691F

21386

125869-002

7773-002

22454-3

122847

122852

DESCRII?TLON

I GR AQSTCTL EL

COND. FLx

SCREW .25 X .50NCC, HEX

WASHER, HLOK

BLOCK CONTACT N O

OPERATOR PUSH BUTTON

ELB, FLXCND, .50 CONDUIT

SWITCH, ‘IMP.

LOCKNUT, CdND.50 CONDUIT

SLEEVE, COND.

TERM.

CONNECTOR 1/2

RELAY, FLNG

SCREW 6 X .50NCM, PAN

PLATE LEGEND START

BLANK, COND. .50 SNAP-IN

JUMPER, TERMBLOC

DECAL, DANGER

DECAL, DGR.

DECAL, QSI

DECAL, QUINCY

SWITCH SELECXTIR

CONNECTOR CONDUIT

BLOCK CONTACT

TIES, CABLE

TIE BASE

DIAGRAM, WIRE CONT. RUN

DIM.

FIT, CPLNG

CABLE

VALVE, SOL.

SWITCH, PRS.

WIRE BRN 18, FT

WIRE BLU 18, FT

51

Page 53: QST - QSB 4050052-102

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Page 54: QST - QSB 4050052-102

TRANSFORMER GROUPS

....

.

INDEXNUM8ER

1

2

3

4

5

6

7

8

9

10

11

12

13

14

pY_

1

1

1

1

1

1

2

6

4

1

1

6

2

2

208 Volt125014-351

122824-208

122757-01

122752-01

122755-01

122751-01

122754-01

122756-01

123200-F07

123108-O8C

9532-235

120654

7919

40639

23190-02

GROUP NUMBERPART NUMBER

230 Volt 460 Volt125014-352 125014-254

122824-406 22194

9532-235 22209

120638 120670

575 volt125014-255

40652

22209

120676

DESCRIPTION

Transformer

Track

Block

Barrier

Terminal

Barrier

stops

Screw #8x+ lg.

Washer

Fuse

Fuse

Wire - Yellow

Decal - Caution

Terminal

53

Page 55: QST - QSB 4050052-102

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Page 57: QST - QSB 4050052-102

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Page 58: QST - QSB 4050052-102

PIPE COUPLINGASSEMBLY INSTRUCTIONS

— ‘TYiEiFOLUJ41NG PROCXXIUREIS ‘IOBE JX)LIA3WEDFOR CORRECT PREPARATION AND ASSEMBLY OFAERQUIP FLEXMASTER COUPLINGS.

1) PIPE END PREPARATIONA) DEBURR AND CLEAN PIPE ENDSB ) PIPE SURFACE MUST BE ROUND AND FREE OF DEEP SCRATCHES, G3UGES, DENIS, ETC.C) THE ACCEPTABLE DISTAXE BEIW/EENPIPE ENDS IS SHOWN IN TABLE 1.D) MAXIMUM ‘IOTALMISALIGNMENT’BE’IWEENPIPES IS t40. ‘17dISINCLLIDESANGUL4R

MISALIGNMENT’AND OFFSET. SEE TABLE 2.

2) JOIN17INSTALLATIONREFEREKE FIG. 1.A) INSTALL RETAINER (1) ON PIPE.

SLIP TliELCWER HALF OF ‘1.l+ESELF RESTRAINED‘GASKET (3 ) OVER ‘IliEPIPE,LEAVING ‘IliESPLIT AREA OF THE STEEL RESTRAINING RING (2) FREE AT TI+ETOP. ‘I13ENSTRETCH THE GASKET (3 ) AND THE SPLIT AREA OF TliESTEELRESTRAINING RING (2) UNC’IL‘IHEYSLIP OVER TliEPIPE AND INIt3POSITION.

REFERENCE FIGS. 2 & 3 AND TABLE 3.B) POSITION RETAINER (4) AND GASKET WIT13STEEL RESTRAINER (5) ‘IOPROPER

INSERTION DEP’114AS SHOWN IN TABLE 3.C) SLIDE SLEEVE (3) ~ GASKET (5) AND MOVE GASKET (2) AND RETAINER (1) IIVIT)

POSITION AS SHOWN IN FIGURE 3. PIPE MUST BE INSERTED ~ PROPER DEPTH!iDl$IN ~ @S~.

3) COUPLER INSTALLATIONREFERENCE FIG. 4 AND TABLE 4.—INSTALL V ~UPLING3 8 AND 9, Et+XX@ASSING THE RETAINERS 1 AND 4, THEGASKETS 3 AND 5, AND THE SLE23VE7. ~ NOT TIGHTEN EI’ISiERCDUPLING UNI’ILTHE ENI’IREJOINI’HAS BEEN ASSEMBLED. TIGHTEN NUTS GRADUAL’.Y, ALTERNATINGFROM ONE NUT ‘IOTYiEO’IHERAND TAPPING ‘lXEV COUPLINGS LIQiTLY AS THE TORQUEVALUES SHOWN IN TABLE 4 ARE APPROACHED. RETIQ-ITENINGOF ~E ~UPLER WILLBE NECESSARY IF LEAKAGE OCCURS.

4) SPECIAL t+3TESA) ASSEMBLY OF 13iEGASKETS CAN BE MADE EASIER BY DIPPING IttIQA SOAPY

WATER SO~ION OR ‘IliEFLKJIDTO BE SEALED. NO C711+ERLUBRICANT SHOULDBE USED.

B) GASKFXS WITH STEEL RESTRAINING RINGS SHOULD NEVER BE REUSED.

57

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PIPE COUPLING ASSEMBLY (CONT.)

I= I ‘i~ceI “’MI 1 I 1.9 I .13 I

1418.541.441

TABLE 2

NETHOD OF ESTABLISHING OFFSET:

1) Lay straight edge along top of pipe “A”.

2) Measure out distance “L” as shown in table for pipe sizebeing fitted with coupling.

3) Take measurement “N”, at distance “L”, 90° from bottom ofstraight edge to pipe “B”. The offset “M” must not exceedthe corresponding value in the table.

4) Lay straight edge along top of pipe “B” and repeat steps 2and 3.

5) When the offset “M” is exceeded in either direction, zhepipes must be realigned.

-ixt-&il EY

--iyt-

cll_i

DISTANCE BETWEEN PIPE ENDS, STRAIGHT COUPLING

ax . Dist. !’X” .60 .95 1.18 1.64 3.14 3.10 3.06

in. Dist. “X” .10 .13 .26 .32 1.74 1.70 1.66

DISTANCE BETti&ErJ I’lPE ENDS, 90° LONG ELBOW COUPLING

ipt> Size 1 12 lti 2 2% 3 3X

r.ic-+:t.<. . , . L .l,yt~ 2.44 2.5? 2.77 3.01 3.00 4.61 5.36

in. ~j~~. l,,!) .03 ?.11 -2.31 .2.35 2.30 3.91 4.64

TABLE ~

58

4

3.02

1.62

4

6.07

5.37

Page 60: QST - QSB 4050052-102

PIPE COUPLING ASSEMBLY (CONT.)

“m.—

FIG. I

RETAIWR 8LEEV~ - _____ RETAINER

‘f1)

FIG. 2

D2

[

FIG. 3

TARLE 1-INSERTION DEPTf[ (“’D”~

E 1)

PIPE SIZE

0.300.0. N1.001.251.502.002.50

3 ‘?8.4:005:006.00

(“D”) MINIMUM

0.71

Y M.1:141.151.161.18

1.00

i !!1().

1:39;.::

l:n42.38

?.242.33

TABLE 3

59

Page 61: QST - QSB 4050052-102

PIPE COUPLING ASSEMBLY (CONT.)

TABLE 4 - TORQUE CHART *

PIPE SIZE STANDARD SELF RESTRAINED

.38“-.75“ 40-60 IN. US. 40-60 IN. LBS-1t,_2II 90-110 IN. LBS. 140–160 IN. LBS.

2.50’’-3.00” 180-200 IN. LBS. 220-240 IN. LBS.3.50’’-4.00” 240-260 IN. CBS. 280-300 IN. U3S.5.00’’-6.00” 300-320 IN. LBS. 480-500 IN. LJ3S.

WXXIQUE ~ INCH-LBS. AS StIOWNIN TABLE4 OR ‘K)A MINIMUM OFCLEAFUUQCEBETWEEN CXXJPLINGLUGS, WHICHEVER CXXURS FIRST.

1/16”

FIG. 4

60

Page 62: QST - QSB 4050052-102

RECOMMENDED SPARE PARTS

111111

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Page 63: QST - QSB 4050052-102

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