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Quality Improvements Quantity Increases Quantifiable Results Hardware Press Space Bar When Ready to Continue

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Page 1: Quality Improvements Quantity Increases Quantifiable Results Hardware Press Space Bar When Ready to Continue

Quality ImprovementsQuantity IncreasesQuantifiable Results

Hardware

Press Space Bar When Ready to Continue

Page 2: Quality Improvements Quantity Increases Quantifiable Results Hardware Press Space Bar When Ready to Continue

Hardware Introduction – Standard vs Q.i

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The IND780 Q.i hardware is basically the same as you would find for a Standard IND780

For that reason, we will skip over some of the more common configuration topics and focus on the ones related specifically to the Q.i

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IND780 Q.i - Enclosure Options

Harsh environment/desk/wall/column mount:- 200 x 299 x 235 mm- Stainless Steel- IP69K certified protection- Wall/column mount bracket optional: adjustable viewing angles

Harsh/Desktop Panel Mount

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Panel mount:- 220 x 320 x 105 mm- Stainless Steel front panel- Certified Type 4X/12 (ref. IP65) protection in appropriate enclosure

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IND780 Q.i terminal

TCP/IPEthernet

Serial 1

Serial 2

Six option card slots:• Four scales or• Twelve flow meters or• Mix of scales and flow meters

USB

I-Button Socket

I-Button (Hardware Key)

PLCComm

Battery

Compact Flash(Memory Card)

AutoSensingPowerSupply

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Qi Channel Licensing

780 Qi uses a hardware key to enable Channel Licenses

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- More robust than the software enabled mechanisms used by the JagXtreme.

- Requires hardware swap to change # of licenses (Master Reset required)

- Easily transferred to another IND780 (no special firmware required)

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IND780 Terminal – Setup Scale card

Up to 4 scale boards per IND780 Q.i chassis

Slot 4

Slot 1

Can be used to control scale based feeds

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High Speed FCE Output

Can be placed in slots 1 thru 4

IND780 Q.i Scale card option board

Hint: Feed into a solid state relay to convert to a field level signal

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IND780 Q.i - Flow Meter Card

Two completely isolated Flow Meter channels per card

Interfaces to most Flow Meters that output pulses.

Will function in all six IND780 Q.i option card slots

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IND780 Q.i Flow Meter card option board

Very fast and accurate!

Hint: Feed into a solid state relay to convert to a field level signal

Up to 6 cards per chassis for up to 12 Flow Meters per chassis Final Control Element (FCE) outputs directly on the card to

control Flow Meter based feeds.

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Capabilities – Communications & I/O Options

Standard on an IND780 USB

Ethernet

2 Serial Ports

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o Ethernet 10/100baseT

o USB Master (Includes support for external keyboard)

o RS232 & RS232/422/485 ports

Additional Serial Options

o RS232 or RS422 / RS485

o Single port up to 115K Baud

o Two cards per IND780 (4 total ports)

Discrete I/O Option

o Solid State I/O

o Relay I/O

o 4 inputs & 4 outputs per option cardo Two cards per IND780

Remote Discrete I/O (ARM100)

o Up to 8 ARM100's per IND780o 4 inputs, 6 outputs (each)

Relay Solid State

Serial

Hint: Feed into a solid state relay to convert to a field level signal

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Select “Board Settings”

Terminal will reset to write the changes.

Configuring the Flow Meter Board

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Press setup key on terminal

Use High (10 Hz)Option location = slot numberPress Exit

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Select Instrument

Configuring the Flow Meter Board - Continued

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2

4

How many ticks per

unit

5

Define resolution and units of value

returned

Density of material relative to water.

Not usually needed.

Allows totalized amount to be zeroed via zero command

Time base for flowrate. Please only select

"Seconds!"

Amount of time Flowrate is averaged over.

These two work together.

If incorrect, will get

“Calibration Error”

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IND780 Terminal - Setup Ethernet Connection

Navigate to "Communications | Network | Ethernet "

Fixed IP Address setup here.

Automatic IP Address assigned by Network Server

Display IP Address in the Upper Left Corner of Display

WARNING! Changing the IP Address configuration will cause the terminal to Reset when Setup is exited.

- OR -

Ethernet Connection used for:

• Clustering

• Web Pages

• Shared Data Server

• IND780 Q.i Dashboard

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Page 12: Quality Improvements Quantity Increases Quantifiable Results Hardware Press Space Bar When Ready to Continue

Navigate to "Communication | Network | Cluster | This Terminal"

IND780 Terminal - Setup Cluster

This address must be the same for all units in the cluster – but DIFFERNET from any other

cluster. Be sure to change default address to avoid conflicts!

Each unit in the cluster must have a unique

node number. If there is only one unit in the cluster, this must still

be set up!

This is the first half of the Cluster Configuration – Done for all ALL terminals in the Cluster.

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Navigate to "Application | Q.i Configuration | Terminal"

IND780 Terminal - Setup Cluster: Q.i Configuration

This is the second half of the Cluster Configuration – Done only on the Master Terminal

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Note that this is NOT the same thing!

Short feed is a special mode that allows running K1/K2 feeds below 7 seconds. Use only under direction of Mettler Toledo!

This defines the type of PLC communications used. Select "Classic" unless access to special features is required.

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IND780 Terminal – Setup PLC/DCS Communications

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ControlNet Card

Ethernet/IP Card

Navigate to "Communications | PLC Interface | ControlNet"

Set new node address.Must cycle power to make address active.

Navigate to "Communications | PLC Interface | EtherNet/IP"

Configure the desired Network setup. Power cycle not required.

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IND780 Terminal - PLC/DCS Comms, Data Format

Navigate to "Communications | PLC Interface | Data Format"

This is the DEFAULT setting, and is what

most Q.i applications should use.

These can be used if NO PLC or DCS system is controlling the Q.i (Q.i

is driven by a Task Expert application for

example).

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All done!

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CONGRATULATIONS!

Configuration Complete!