quality improvements quantity increases quantifiable results hardware press space bar when ready to...
TRANSCRIPT
Quality ImprovementsQuantity IncreasesQuantifiable Results
Hardware
Press Space Bar When Ready to Continue
Hardware Introduction – Standard vs Q.i
2Press Space Bar When Ready to Continue
The IND780 Q.i hardware is basically the same as you would find for a Standard IND780
For that reason, we will skip over some of the more common configuration topics and focus on the ones related specifically to the Q.i
IND780 Q.i - Enclosure Options
Harsh environment/desk/wall/column mount:- 200 x 299 x 235 mm- Stainless Steel- IP69K certified protection- Wall/column mount bracket optional: adjustable viewing angles
Harsh/Desktop Panel Mount
3Press Space Bar When Ready to Continue
Panel mount:- 220 x 320 x 105 mm- Stainless Steel front panel- Certified Type 4X/12 (ref. IP65) protection in appropriate enclosure
IND780 Q.i terminal
TCP/IPEthernet
Serial 1
Serial 2
Six option card slots:• Four scales or• Twelve flow meters or• Mix of scales and flow meters
USB
I-Button Socket
I-Button (Hardware Key)
PLCComm
Battery
Compact Flash(Memory Card)
AutoSensingPowerSupply
4Press Space Bar When Ready to Continue
Qi Channel Licensing
780 Qi uses a hardware key to enable Channel Licenses
5Press Space Bar When Ready to Continue
- More robust than the software enabled mechanisms used by the JagXtreme.
- Requires hardware swap to change # of licenses (Master Reset required)
- Easily transferred to another IND780 (no special firmware required)
IND780 Terminal – Setup Scale card
Up to 4 scale boards per IND780 Q.i chassis
Slot 4
Slot 1
Can be used to control scale based feeds
6Press Space Bar When Ready to Continue
High Speed FCE Output
Can be placed in slots 1 thru 4
IND780 Q.i Scale card option board
Hint: Feed into a solid state relay to convert to a field level signal
IND780 Q.i - Flow Meter Card
Two completely isolated Flow Meter channels per card
Interfaces to most Flow Meters that output pulses.
Will function in all six IND780 Q.i option card slots
7Press Space Bar When Ready to Continue
IND780 Q.i Flow Meter card option board
Very fast and accurate!
Hint: Feed into a solid state relay to convert to a field level signal
Up to 6 cards per chassis for up to 12 Flow Meters per chassis Final Control Element (FCE) outputs directly on the card to
control Flow Meter based feeds.
Capabilities – Communications & I/O Options
Standard on an IND780 USB
Ethernet
2 Serial Ports
8
Press Space Bar When Ready to Continue
o Ethernet 10/100baseT
o USB Master (Includes support for external keyboard)
o RS232 & RS232/422/485 ports
Additional Serial Options
o RS232 or RS422 / RS485
o Single port up to 115K Baud
o Two cards per IND780 (4 total ports)
Discrete I/O Option
o Solid State I/O
o Relay I/O
o 4 inputs & 4 outputs per option cardo Two cards per IND780
Remote Discrete I/O (ARM100)
o Up to 8 ARM100's per IND780o 4 inputs, 6 outputs (each)
Relay Solid State
Serial
Hint: Feed into a solid state relay to convert to a field level signal
Select “Board Settings”
Terminal will reset to write the changes.
Configuring the Flow Meter Board
9
Press Space Bar When Ready to Continue
Press setup key on terminal
Use High (10 Hz)Option location = slot numberPress Exit
13
Select Instrument
Configuring the Flow Meter Board - Continued
10Press Space Bar When Ready to Continue
2
4
How many ticks per
unit
5
Define resolution and units of value
returned
Density of material relative to water.
Not usually needed.
Allows totalized amount to be zeroed via zero command
Time base for flowrate. Please only select
"Seconds!"
Amount of time Flowrate is averaged over.
These two work together.
If incorrect, will get
“Calibration Error”
IND780 Terminal - Setup Ethernet Connection
Navigate to "Communications | Network | Ethernet "
Fixed IP Address setup here.
Automatic IP Address assigned by Network Server
Display IP Address in the Upper Left Corner of Display
WARNING! Changing the IP Address configuration will cause the terminal to Reset when Setup is exited.
- OR -
Ethernet Connection used for:
• Clustering
• Web Pages
• Shared Data Server
• IND780 Q.i Dashboard
11Press Space Bar When Ready to Continue
Navigate to "Communication | Network | Cluster | This Terminal"
IND780 Terminal - Setup Cluster
This address must be the same for all units in the cluster – but DIFFERNET from any other
cluster. Be sure to change default address to avoid conflicts!
Each unit in the cluster must have a unique
node number. If there is only one unit in the cluster, this must still
be set up!
This is the first half of the Cluster Configuration – Done for all ALL terminals in the Cluster.
12Press Space Bar When Ready to Continue
Navigate to "Application | Q.i Configuration | Terminal"
IND780 Terminal - Setup Cluster: Q.i Configuration
This is the second half of the Cluster Configuration – Done only on the Master Terminal
13Press Space Bar When Ready to Continue
Note that this is NOT the same thing!
Short feed is a special mode that allows running K1/K2 feeds below 7 seconds. Use only under direction of Mettler Toledo!
This defines the type of PLC communications used. Select "Classic" unless access to special features is required.
IND780 Terminal – Setup PLC/DCS Communications
14
Press Space Bar When Ready to Continue
ControlNet Card
Ethernet/IP Card
Navigate to "Communications | PLC Interface | ControlNet"
Set new node address.Must cycle power to make address active.
Navigate to "Communications | PLC Interface | EtherNet/IP"
Configure the desired Network setup. Power cycle not required.
IND780 Terminal - PLC/DCS Comms, Data Format
Navigate to "Communications | PLC Interface | Data Format"
This is the DEFAULT setting, and is what
most Q.i applications should use.
These can be used if NO PLC or DCS system is controlling the Q.i (Q.i
is driven by a Task Expert application for
example).
15Press Space Bar When Ready to Continue
All done!
16
CONGRATULATIONS!
Configuration Complete!