quality of service in industrial ethernet kalman...outline meaning of qos in industrial environments...

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Quality of Service György Kálmán, ABB Corporate Research Norway, [email protected] © ABB Group February 10, 2013 | Slide 1 Quality of Service in Industrial Ethernet Networks

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Page 1: Quality of Service in Industrial Ethernet Kalman...Outline Meaning of QoS in industrial environments Background Industrial network evolution Scenarios Topology Technologies Standard

Quality of Service

György Kálmán, ABB Corporate Research Norway, gyorg [email protected]

© ABB Group February 10, 2013 | Slide 1

Quality of Servicein Industrial Ethernet Networks

Page 2: Quality of Service in Industrial Ethernet Kalman...Outline Meaning of QoS in industrial environments Background Industrial network evolution Scenarios Topology Technologies Standard

Can we provide appropriate Quality of Service for industrial applications

using an all-Ethernet network?

© ABB Group February 10, 2013 | Slide 2

Page 3: Quality of Service in Industrial Ethernet Kalman...Outline Meaning of QoS in industrial environments Background Industrial network evolution Scenarios Topology Technologies Standard

Outline� Meaning of QoS in industrial environments

� Background

� Industrial network evolution

� Scenarios

� Topology

� Technologies

� Standard Ethernet

� Industrial Ethernet

� Special hardware-enabled Ethernet

� Quality of Service� Quality of Service

� L2 and L3

� Connection with VoIP and AV Bridging

� Conclusion

© ABB Group February 10, 2013 | Slide 3

Disclaimer: the following presentation does reflect my opinion which might not necessarily conincide with ABB’s view or opinion in the given area.

Page 4: Quality of Service in Industrial Ethernet Kalman...Outline Meaning of QoS in industrial environments Background Industrial network evolution Scenarios Topology Technologies Standard

Industrial Network Evolution

� Connectivity

� Direct wiring

� Low speed serial buses

Ethernet� Ethernet

� Requirements

� Centralised control

� SCADA

� Safety integrated systems

� Security supervision

� Communication

� Remote assistance

© ABB Group February 10, 2013 | Slide 4

Page 5: Quality of Service in Industrial Ethernet Kalman...Outline Meaning of QoS in industrial environments Background Industrial network evolution Scenarios Topology Technologies Standard

An Example Architecture – ABB 800xA

© ABB Group February 10, 2013 | Slide 5

Page 6: Quality of Service in Industrial Ethernet Kalman...Outline Meaning of QoS in industrial environments Background Industrial network evolution Scenarios Topology Technologies Standard

Scenarios

� Very fast reaction times

� Motion control

� RoboticsRobotics

� Substation automation

� Fast reaction times

� Factory automation

� Slow reaction times

� Process automation

© ABB Group February 10, 2013 | Slide 6

Page 7: Quality of Service in Industrial Ethernet Kalman...Outline Meaning of QoS in industrial environments Background Industrial network evolution Scenarios Topology Technologies Standard

Topology

� Serial Fieldbuses

� Daisy-chaining

� Composite

� Ethernet from the Controller

� Fieldbus after the Controller

� Ethernet-based

� Ethernet to the sensor� Ethernet to the sensor

© ABB Group February 10, 2013 | Slide 7

Page 8: Quality of Service in Industrial Ethernet Kalman...Outline Meaning of QoS in industrial environments Background Industrial network evolution Scenarios Topology Technologies Standard

Technologies

� Ethernet solutions

� Industrial modifications

� Telecommunication solutionsTelecommunication solutions

� SDH to carrier Ethernet or IP

� Embedded communication

� Chain length

� Limited feature set

© ABB Group February 10, 2013 | Slide 8

Page 9: Quality of Service in Industrial Ethernet Kalman...Outline Meaning of QoS in industrial environments Background Industrial network evolution Scenarios Topology Technologies Standard

Standard Ethernet

� Determinism

� Bandwidth and compatibility

� Loop-avoidanceLoop-avoidance

� High port count, high branching factor

� Cheap, efficient implementation

� De facto standard in LANs

� Moves towards both the telco and industrial area

© ABB Group February 10, 2013 | Slide 9

Page 10: Quality of Service in Industrial Ethernet Kalman...Outline Meaning of QoS in industrial environments Background Industrial network evolution Scenarios Topology Technologies Standard

Industrial Ethernet

� Determinism

� Speed difference compared to fieldbuses

� Cyclic trafficCyclic traffic

� Cost reduction

� Uplink connectivity

� Low branching

� Safety Integrated Systems

© ABB Group February 10, 2013 | Slide 10

Page 11: Quality of Service in Industrial Ethernet Kalman...Outline Meaning of QoS in industrial environments Background Industrial network evolution Scenarios Topology Technologies Standard

Industrial Ethernet with special hardware

� Profinet IRT

� Special embedded switches

� EtherCAT

� Intrinsic QoS

© ABB Group February 10, 2013 | Slide 11

Page 12: Quality of Service in Industrial Ethernet Kalman...Outline Meaning of QoS in industrial environments Background Industrial network evolution Scenarios Topology Technologies Standard

SCADA and telecommunication

� Relaxed QoS:

� Supervisory Control and Data Aquisition

� Remote managementRemote management

� High QoS

� Electric grid

� Electrified production platforms

© ABB Group February 10, 2013 | Slide 12

Page 13: Quality of Service in Industrial Ethernet Kalman...Outline Meaning of QoS in industrial environments Background Industrial network evolution Scenarios Topology Technologies Standard

Quality of Service

� Jitter and delay

� Resiliency

� BandwidthBandwidth

� Time sync (SNTP 1 ms, IEEE 1588 10s of ns)

� Ethernet:

� Rapid Spanning Tree

� E.g. Parallel Redundancy Protocol

� Telecom� Telecom

� Per Service Level Agreement

� MPLS over SDH fast reroute

� Move to Carrier Ethernet

© ABB Group February 10, 2013 | Slide 13

Page 14: Quality of Service in Industrial Ethernet Kalman...Outline Meaning of QoS in industrial environments Background Industrial network evolution Scenarios Topology Technologies Standard

Intrinsic QoS

� Traffic engineering

� Source->Backbone->Destination

� 100M/1G100M/1G

� EtherCAT

� Cyclic solutions e.g. Profinet IRT

� Synchronous Ethernet (ITU)

� 100 ms: ping to a remote website (19 hops)

� 10 ms: ping to LAN (1-2 ms typ.)� 10 ms: ping to LAN (1-2 ms typ.)

© ABB Group February 10, 2013 | Slide 14

Page 15: Quality of Service in Industrial Ethernet Kalman...Outline Meaning of QoS in industrial environments Background Industrial network evolution Scenarios Topology Technologies Standard

Layer 2 QoS with Standard Ethernet

� Time sync to approx. 1 ms without GPS clock in units

� Redundancy and parallel sending of data

� Branching and planned traffic aggregationBranching and planned traffic aggregation

� Transmission and queuing delay gives a lower bound

� Key question only on the control network

� Sensitivity differs depending on the area e.g. several seconds of tolerance in a slow process

� Secondary use for supervision

� Typical area: factory automation and process automation

© ABB Group February 10, 2013 | Slide 15

Page 16: Quality of Service in Industrial Ethernet Kalman...Outline Meaning of QoS in industrial environments Background Industrial network evolution Scenarios Topology Technologies Standard

Layer 3 QoS on IP

� Similar to VoIP

� After the control loop, on the client/server network

� Resource Reservation ProtocolResource Reservation Protocol

� Redundant transport

� Virtual Private Network

© ABB Group February 10, 2013 | Slide 16

Page 17: Quality of Service in Industrial Ethernet Kalman...Outline Meaning of QoS in industrial environments Background Industrial network evolution Scenarios Topology Technologies Standard

Safety Integrated Systems

� Imagine as yellow envelopes mixed into the traffic

� Requires software and might require hardware extensions

� The safety function is not depending on QoS!

� Safety levels: SIL 2, 3 and 4

� Until approx. SIL 3, a normal, RSTP-redundant LAN is sufficient

© ABB Group February 10, 2013 | Slide 17

Page 18: Quality of Service in Industrial Ethernet Kalman...Outline Meaning of QoS in industrial environments Background Industrial network evolution Scenarios Topology Technologies Standard

Redundancy

� Rapid Spanning Tree

� Media Redundancy Protocol: only rings, two-way sending

� Redundant Network Routing Protocol: switchover to reserve network

� Multicast on IP (FF-HSE)

© ABB Group February 10, 2013 | Slide 18

Page 19: Quality of Service in Industrial Ethernet Kalman...Outline Meaning of QoS in industrial environments Background Industrial network evolution Scenarios Topology Technologies Standard

AV Bridging and VoIP

� IEEE 802 Audio Video Bridging Task Force

� Time sync

� Stream reservationStream reservation

� Forwarding and Queuing

© ABB Group February 10, 2013 | Slide 19

Page 20: Quality of Service in Industrial Ethernet Kalman...Outline Meaning of QoS in industrial environments Background Industrial network evolution Scenarios Topology Technologies Standard

Conclusion and Challenges

� Requirements depend on the actual field

� Intrinsic QoS for the most demanding applications

� AV efforts may lead to better solutions also for industryAV efforts may lead to better solutions also for industry

� Historical problems still limit the wider adaptation of Ethernet

� Challenges

� Shifting the border between control and client/server network (beside physical limits e.g. signal propagation)propagation)

� Cost of QoS in long haul

� Embedded switches

© ABB Group February 10, 2013 | Slide 20

Page 21: Quality of Service in Industrial Ethernet Kalman...Outline Meaning of QoS in industrial environments Background Industrial network evolution Scenarios Topology Technologies Standard

© ABB Group February 10, 2013 | Slide 21