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Quittner & Schimek WIRE HARNESSES INTERCONNECTIONS DEFENCE & AEROSPACE COMPONENTS & TOOLS CONNECTOR ASSEMBLY ELECTROMECHANICAL ASSEMBLIES FIBER OPTICS

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Page 1: Quittner & Schimek DEFENCE & AEROSPACE · 2021. 2. 7. · Cable Sets for TATRA Military Vehicles Sets of various Cables used for Turret Controll Systems Radar Wiring Harnesses Cable

Quittner & Schimek

WIRE HARNESSES

INTERCONNECTIONS

DE

FE

NC

E&

AE

RO

SP

AC

E

COMPONENTS & TOOLS

CONNECTOR ASSEMBLY

ELECTROMECHANICALASSEMBLIES

FIBER OPTICS

Page 2: Quittner & Schimek DEFENCE & AEROSPACE · 2021. 2. 7. · Cable Sets for TATRA Military Vehicles Sets of various Cables used for Turret Controll Systems Radar Wiring Harnesses Cable

COMPANY

Milestones1991

1994

1996

1999

2000

2001

2003

2013

2016

- First Activity with Distribution of Electrical Components

- Focussed on Customers in Aerospace, Defence and Mass Transport Industry

- Official Distributor of Amphenol, Glenair and Daniels Manufacturing Corporation

- Establishment of sister Company – SQS Fibre Optics

- Official Distributor of Hellermann, Leach, Brady, Nexans, Raychem (Tyco), etc.

- Value Added Distributor of Amphenol Ltd (UK) MIL Connectors

- Start of Added Value Production - Wire Harnesses, Boxes, Panels etc.

- Important contracts with Huber+Suhner (CH) and EADS / Eurofighter (DE)

- Value Added Distributor of Amphenol Aerospace (US)

- Strategic Contract with Rheinmetall Defence, preferred Supplier of wiring Harnesses

- Relocation to new Premises

Quittner & Schimekestablished and recognized

Supplier of Electromechanical Assemblies, Wire Harnesses, Cable Systems, Panels andBoxes, including Fiber Optics Applications

QPL and VG Certified Assembler of Circular Connectors

Distributor of Electromechanical Components for electrical Installations in Defence andAerospace Applications

Quality Assurance2000 - ISO9001 - TÜV CERT

2007 - - Lloyd´s Register Quality Assurance

:

for Series -incl. Black Zinc Nickel Plating

for Series , Composite Classes ,

for Series Firewall and Stainless Steel Classes ,

for (MS3450) and

and Series from Amphenol Ltd.

-

:

2003 - QSF-A of EADS (Production for Aerospace Industry)

2007 - IPCA/J-STD-001 for Soldering

2003 - 2009 Raychem Training for Components and Procedures, including NBC materials

2008 - Certificated Tool Repair and Calibration Centre

2011 - Certified Trainer and workers

2014 - - Approved Assembly of Wiring Harnesses by BAAINBw (formerly BWB)

AS9100 / ISO9001

Certified Assembly Workshop for Connectors - Amphenol’s Value Added Assembler

- QPL MIL-DTL-38999 1/2/3 RoHS compliant

- QPL MIL-DTL-38999 3 J M

- QPL MIL-DTL-38999 3 K S

- QPL MIL-DTL-5015 MIL-DTL-26482 S2

- LJT/JT/SJT/TV 62/162GB

Certified Production of Wiring Harnesses

DMC’s

IPC/WHMA-A-620 C -

VG96927

VG95328 -

EASA

MIL-DTL-26482/S2 / PT

2015 - Part 21.G - Production Organization Approval for Civil Aerospace

Page 3: Quittner & Schimek DEFENCE & AEROSPACE · 2021. 2. 7. · Cable Sets for TATRA Military Vehicles Sets of various Cables used for Turret Controll Systems Radar Wiring Harnesses Cable

CUSTOMERS AND PROJECTS

The Company has participated in many various Projects and supported extensivenumber of Customers during its more than 25-year history. Below there are noted justsome of interesting or important References:

L-159 A/B ALCA, AE-270 IbisSikorsky S-76, - , S-70iAlenia C-27J Spartan, Saab JAS-39 GripenL-410, L-410 NGComplete Electrical Tool KitsInterconnection Components for MIL/Comm ApplicationsComponent for Upgrades of MiG-29, L-39, AN-26, L-410 etc.Components for Defence InterconnectionsSwitching Devices for upgrade of Armed vehicles

Panels and Wiring Harnesses for Galleys and otherEquipment in Airbus and Boeing Civil AircraftsEurofighter Typhoon - Boxes & Wiring HarnessesAE-270 Complete Wiring HarnessesEFB (Electronic Flight Bag), Wiring Harnesses L39NGEV-55 Outback Twin-turborpropMi-17/171 - Harnesses for Avionics and CommunicationAPU Safír 5K/G, TJ100 jet, TP100 TurbopropPC-6, PC-7, PC-12, PC-21Wiring Harnesses for Flight Data Recorder SystemsAvionics Test Racks and Harnesses, Hi-Temp Cable AssyGA Engines Harnesses

Cable Sets for Tracked & Wheeled VehiclesVarious Cable Systems for Air Defence Applications

Cable Sets for Military Communication SystemsSpecial Cables Assembled for Armoured VehiclesComplete Sets of Cables for MIL Intercom SystemsCable Sets for TATRA Military VehiclesSets of various Cables used for Turret Controll SystemsRadar Wiring HarnessesCable Sets for Navigation and other EquipmentNBC Cables for Remote Controlled Weapon Stations

Supply of Interconnection Components, Kits

Aerospace Wiring harnesses

Military Wiring Harnesses

Aero Vodochody

Aerospace

Aircraft Industries

CSA, Smart Wings

LOT Trenčín

VOP CZ

EVPU

Zodiac Aerospace

EADS

Aero Vodochody

Evektor

LOM Praha

PBS Velká Bíteš

Pilatus Aircraft

Speel Praha

Honeywell

Technify Motors

Rheinmetall Defence

Rheinmetall Air Defence

Thales

Sagem

Mesit

Czechoslovak Group

EVPU

ERA, Retia, Ramet

Honeywell

Rafael

UH 60M Black Hawk

Mesit Defence, Tesla, TTC

Kopter

Krauss-Maffei Wegmann

Complete Harnesses,

Cable ystems for rm ed ehicles

Panels and Boxes for Helicopter

S A our V

Page 4: Quittner & Schimek DEFENCE & AEROSPACE · 2021. 2. 7. · Cable Sets for TATRA Military Vehicles Sets of various Cables used for Turret Controll Systems Radar Wiring Harnesses Cable

COMPONENTS DISTRIBUTION

Quittner & Schimek - Authorized distributor- Distribution of Interconnection Components for more than 25 years- Technical Service- Over 30 000 Stock Items- Incoming Inspection, Traceability- BIN Management (small electrical Components and yard Goods)- Reserved Material in Stock for long-term Projects, Kitting- Complete Range of electrical Components for long-term Contracts(e.g. 1000 Items for Sikorsky S-76 Production inAero Vodochody)

- Certified Repair Centre for DMC Tools

Amphenol (including Socapex,Air LB,Amphenol Ltd,AAO, PCD, FSI, TMS, Nexus,..)GlenairDMC - Daniels Manufacturing ToolsTE Connectivity -Aerospace & Defence (Raychem,AMP, CII, Hartman, Deutsch)Leach InternationalNexans (Berk-Tek)HellermannTytonBrady

Connectors MIL& Industrial: Amphenol, Glenair, Positronic,TE/AMP/Deutsch, Aero Electric

Connectors for RF and Data: Amphenol, TE/Raychem, Pasternack,TMS,Trompeter, Emteq

Connectors for Fibre Optic: Amphenol, Glenair, TE ConnetivityBackshells and Accessories: Glenair, AmphenolTools: DMC, Ideal, TE/AMP, Band-It, PressmasterHeat-shrinkable parts: TE/Raychem, HellermannTyton, Glenair, SumitomoConduits and Braids: Glenair, Bentley Harris, Zodiac Aerospace (Icore)Wires & Cables: Nexans, TE/Raychem, TMS, Emteq, PIC, ECS, CarlisleLabelling & Marking: Brady, TE/Raychem, HellermannTytonRelays & Contactors: Leach, TE/CII/Hartman/KilovacRelay sockets, Junction modules:Amphenol/PCD/Air LB, TE/DeutschSwitches, circuit Breakers: Honeywell, Eaton, Vivisun, Sensata/Klixon

Solder Sleeves and Splices: TE/Raychem, SumitomoWire Terminals and Splices: TE/AMPSelf-adhering Silicon Tapes: Arlon, Flexfab, Kirkhill-TALacing Tapes and Cords: Breyden, GudebrodClamps, mounting Flanges: Kirkhill-TA, Amphenol/PCD/Air LB, Fastener Specialty

Authorized Distributor of following Manufacturers:

Accessories:

The Main Components Range with Stock availability

Page 5: Quittner & Schimek DEFENCE & AEROSPACE · 2021. 2. 7. · Cable Sets for TATRA Military Vehicles Sets of various Cables used for Turret Controll Systems Radar Wiring Harnesses Cable

CONNECTOR ASSEMBLY

QPL MIL-Specs

24 hours

Certified Assembly Shop for the Circular Connectors was established in1999 with Purpose of Standard lead Time reduction that usually counts in Weeks.Connectors of the listed Series are available in 2-5 Days (for urgent cases ):

MIL-DTL-38999 Series 1 /

MIL-DTL-38999 Series 2 /

MIL-DTL-38999 Series 3 /

Amphenol SJT

MIL-DTL-5015 Series 3

MIL-DTL-26482 Series 2

Amphenol 62GB

Amphenol 162GB

Amphenol LJT

Amphenol JT

Amphenol TV

/ Amphenol 944

/ Amphenol MB10

MIL-DTL-26482 Series 1 - solder

MIL-DTL-26482 Series 1 - crimp

Kits

Contacts - M39029 & Special

Accessories -

Special Modifications

Integrated backshells

Installation Kits -long-term Projects

Design-in Support -

(MS27466, MS27467, MS27468 etc.)

(MS27472, MS27473, MS27484 etc.)

(D38999/20, D38999/24, D38999/26 etc.)

- RoHS Ni, or Black Zinc Nickel plating, Classes F & Z / Amphenol TV-RF/RZ- Composite, Classes J & M / Amphenol CTV-RW/RF- Stainless Steel and Firewall, Classes S & K / Amphenol TVS-RS/RK- Marine Aluminum Bronze, Amphenol TVS-RB

(fully compliant with VG96912, JN1003 and PAN6433-2)

(MS3450 to MS3459)

(MS3470 to MS3476)

(fully compliant with MS3110 to MS3116, acc. )

(in full compliance with MS3120 to MS3126, acc. )

Contacts, Tools, Accessories, Backshells and Moulded Shapes are available in Stock asseparate Items or complete Assembly based on Customer Requirements.

- Power, Coax,Triax, Quadrax, Hi-Speed Data, Thermocouple, PCB and Fibre Optics

metallic, rubber and composite Caps, dummy Receptacles, etc.

e.g.:- Heavy Duty coupling Nuts- Plugs with- Receptacles with reduced Flanges, clinched Nuts- Reduced Receptacles for Instrumentation- Large Scale of Receptacles and Contacts for PCB mounting

include Connectors, Contacts, Caps, Backshells, Heat-shrinkable Parts,shielding Braid, marked Wires etc. Large Stock of spare Parts for withguaranteed Stock and lead Time.

the Company assists with Selection of suitable Parts and Solutionsfor specific Requirements during a Product Design Phase.

Amphenol - VG95328 (MIL-DTL-26482/S2 / PT )

Page 6: Quittner & Schimek DEFENCE & AEROSPACE · 2021. 2. 7. · Cable Sets for TATRA Military Vehicles Sets of various Cables used for Turret Controll Systems Radar Wiring Harnesses Cable

CABLE ASSEMBLY

Production EquipmentInstalled Equipment for a Work with Wires in wide Range of Cross Sectionsfrom - (AWG 30 - 500 MCM)

All Tools and Equipment are subjected to Regular Calibrations and Inspections.

- 2 x Spectrum Technologies (Nova 820, Capris 50)

- Komax, Schleuniger + Alphajet (black and white inks)

- Brady and TE/Raychem

- Pneumatic and hydraulic Tools DMC, Schleuniger, Pico, TE

- manual Tools and Automatic Machines

- Precise stripping Tools for all Insulation Types

stations, Guns and

Adhesive and Sealing Equipment

- Injection moulding - BOY A22 VH

0.1 mm up to 240 mm

UV Laser marking

Ink-jet marking

Thermal Transfer marking

Crimp

Cut & Strip

Hot Knives and hot Tweezers

Soldering Hot Air IR Tools

dispensing

Overmoulding

2 2

Company Quittner & Schimek has become preferred Producer of various ElectricalAssemblies. The Company produces not only for local Customers but also for widelyknown European Customers as it can be found in the extensive list of CustomerReferences in this Brochure.

andQuality, Customer Support, Flexibility competitive hour Ratesare the main Advantages what Customers can benefit from co-operation with the company.All quality standards are met at reasonable costs.The company provides the complete range of services regardless components areprocured by the company or provided by customers.

The company offers assembly of:

e.g. Panels, Racks, Boxes and other electrical Installations

The company supports Projects from design phase, prototype building, through electricaland mechanical testing until serial Production with the maximal effort to meet customer’sneeds.All what is needed is an , how a wiring harness or a cable should look like. Completeproduction specification can be created with use of Wiring Harnesses Design Software

With , Production Series ranges from single Cable, single engine Harness andsingle testing Equipment up to complete series Production of thousands cableAssemblies.E.g. 65 000 pieces just of one Cable Type have been produced.

Everything from single contact, one cable side terminated with a Connector up to acomplete and tree for a large transport aircraft such as C-130Hercules.

Wire harness, Custom CablesElectromechanical Assemblies

Idea

HarnWare

no MOQ

complicated wire harness

®

Page 7: Quittner & Schimek DEFENCE & AEROSPACE · 2021. 2. 7. · Cable Sets for TATRA Military Vehicles Sets of various Cables used for Turret Controll Systems Radar Wiring Harnesses Cable

WIRE HARNESS ASSEMBLY

Production and Prototype Testing

Tensile Test System

Watertightness,

5 x Electroemulation and Interconnection automatic Testers

Cable Pull & Bending tests

WEE Electrotest Engineering with 4000 test points (up to 8000 points) rating 3A, max2500VDC or 1500VAC, Relays, Fuses, SwitchesAdapter/test Cables for more then 1300 connector types available

- MPT 200A for Crimp Terminations up to 200 lbf- MTM 1000 for Pull Tests up-to 10.000 N- PT 40XP for recise miniature Contacts

Inspection Gauges, Contact retention test Tools

Proprietary Equipment for

Vibration and Climate tests Capability

Electrical Assemblies require precise Definition of all assembly Operations unique for everyProject. The in-house Technology Team puts together all specific Requirements combinedwith Exact assembly istructions of chosen components. That’s the Companyhas. Typical Assembly comprises of:

Production process

know-how

- Wire & Tube Marking and Cutting – UV Laser, Ink Jet- Thermotransfer Printing – Heat-shrink Sleeves and Labels- Jacket and Core Stripping – automated or manual, including hot-Knives- Soldering & Crimping – manual, pneumatic, hydraulic, micro Assemblies- Manual Stranding and Branching of Wires and Cables into a desired Form- Fixation using lacing Tapes or Ties- Individual and overall Screening – Installation and Termination- Installation of outer Protection – Braids, Heat-shrinkable Tubing, Conduits- Moulded Parts installation – including NBC Systems- Moulding, Potting and Sealing

The Company arranges the complete subcontracted Production and Assembly ofmechanical Parts utilizing special Operations such as metal Sheet cutting, Bending,Welding, Milling, Turning and Plating to fulfill various Needs of Customer’s Projects.

Assemblies with Butt-joint Termini or Expanded Beam Technology.The Company works with FO Connectors such as D38999, Arinc801, M28876, TFOCA,M83526 (Probeam, HMA, EB4) etc., eventually ribbon Cable with MT Ferrules.

Fiber Optic

Only 100% tested and inspected products are approved and deliveredto customers.

Page 8: Quittner & Schimek DEFENCE & AEROSPACE · 2021. 2. 7. · Cable Sets for TATRA Military Vehicles Sets of various Cables used for Turret Controll Systems Radar Wiring Harnesses Cable

3/2018

Quittner & Schimek s.r.o.

Podlevínská 518

507 91 Stará Paka

Czech Republic

Phone : +420 493 766 111

Fax : +420 493 721 107

E-mail : [email protected]

www.qscomp.cz