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RADOMES

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Page 1: RADOMES. CONTENTS Radome ? RadarPrinciples Physical Fundamentals Properties of EM energy Types of Radomes Case Study on Airborn Radome – Manufacturing

RADOMES

Page 2: RADOMES. CONTENTS Radome ? RadarPrinciples Physical Fundamentals Properties of EM energy Types of Radomes Case Study on Airborn Radome – Manufacturing

CONTENTS

• Radome ?• RadarPrinciples• Physical Fundamentals• Properties of EM energy• Types of Radomes• Case Study on Airborn Radome

– Manufacturing– SOF tests & Qualification

• Conclusion

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Page 3: RADOMES. CONTENTS Radome ? RadarPrinciples Physical Fundamentals Properties of EM energy Types of Radomes Case Study on Airborn Radome – Manufacturing

RADOME• The word radome is a portmanteau of radar and

dome.• A radome is a structural, weatherproof enclosure

used to protect an antenna.• The material used in building the radome allows a

relatively unattenuated electromagnetic signal between the antenna inside the radome and outside equipment.

• Radomes are used to protect the surfaces of the antenna from the effects of environmental exposure.

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Page 4: RADOMES. CONTENTS Radome ? RadarPrinciples Physical Fundamentals Properties of EM energy Types of Radomes Case Study on Airborn Radome – Manufacturing

• Radomes can be constructed in several shapes depending upon the particular application using various construction materials (fiberglass, PTFE-coated fabric, etc.).

• When used on UAVs or other aircraft, in addition to such protection, the radome also streamlines the antenna system, thus reducing drag.

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Page 5: RADOMES. CONTENTS Radome ? RadarPrinciples Physical Fundamentals Properties of EM energy Types of Radomes Case Study on Airborn Radome – Manufacturing

Radar principleThe measuring of a round trip time of a microwave pulse

Transmitted energy & Backscatter 5

Page 6: RADOMES. CONTENTS Radome ? RadarPrinciples Physical Fundamentals Properties of EM energy Types of Radomes Case Study on Airborn Radome – Manufacturing

Physical fundamentals • The basic principle of operation of primary radar is simple to

understand.• The theory can be quite complex, understanding is essential in

order to be able to specify and operate primary radar systems correctly.

• The implementation and operation of primary radars systems involve a wide range of disciplines such as building works, heavy mechanical and electrical engineering, high power microwave engineering, and advanced high speed signal and data processing techniques.

• Some laws of nature have a greater importance here.• Radar measurement of the distance, the direction and the height of

the reflecting object is made possible because of the properties of radiated electromagnetic energy.

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Page 7: RADOMES. CONTENTS Radome ? RadarPrinciples Physical Fundamentals Properties of EM energy Types of Radomes Case Study on Airborn Radome – Manufacturing

Properties of electromagnetic energy• The electromagnetic waves are reflected if they meet an electrically

leading surface. If these reflected waves are received again at the place of their origin, then that means an obstacle is in the propagation direction.

• Electromagnetic energy travels through air at a constant speed, at approximately the speed of light, 300,000 km / sec

• This constant speed allows the determination of the distance between the reflecting objects (airplanes, ships or cars) and the radar site by measuring the running time of the transmitted pulses.

• This energy normally travels through space in a straight line, and will vary only slightly because of atmospheric and weather conditions. By using of special radar antennas this energy can be focused into a desired direction. Thus the direction (in azimuth and elevation) of the reflecting objects can be measured.

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Page 8: RADOMES. CONTENTS Radome ? RadarPrinciples Physical Fundamentals Properties of EM energy Types of Radomes Case Study on Airborn Radome – Manufacturing

A Radome with compressed air

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Page 9: RADOMES. CONTENTS Radome ? RadarPrinciples Physical Fundamentals Properties of EM energy Types of Radomes Case Study on Airborn Radome – Manufacturing

The radome top of the mountain “Großer Arber” (Germany)

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Page 10: RADOMES. CONTENTS Radome ? RadarPrinciples Physical Fundamentals Properties of EM energy Types of Radomes Case Study on Airborn Radome – Manufacturing

Radome made of fibre-glass reinforced polymer resin (for an ATC-radar)

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Page 11: RADOMES. CONTENTS Radome ? RadarPrinciples Physical Fundamentals Properties of EM energy Types of Radomes Case Study on Airborn Radome – Manufacturing

TYPES OF RADOMES

1. GROUND BASED RADOMES (STATIC)Wet Lay-up Vacuum Bag

2. AIRBORN RADOMES (FLYING)Autoclave Moulding Resin Transfer Moulding

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Page 12: RADOMES. CONTENTS Radome ? RadarPrinciples Physical Fundamentals Properties of EM energy Types of Radomes Case Study on Airborn Radome – Manufacturing

CASE STUDY

AIR BORN RADOME MANUFACTURING

USING RTM

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Page 13: RADOMES. CONTENTS Radome ? RadarPrinciples Physical Fundamentals Properties of EM energy Types of Radomes Case Study on Airborn Radome – Manufacturing

Nose Radome fitted onto the Modified Fleet of the Jaguar Maritime Version (JMV) of IAF

• Radome houses FCR(Fire Control Radar) Antenna system from ELTA-IAI, Israel

• Material system: Pre-formed E-Glass fabric with high temperature epoxy resin system

• Fabrication methodology: Closed mould Resin Injection Technique (RTM).

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Page 14: RADOMES. CONTENTS Radome ? RadarPrinciples Physical Fundamentals Properties of EM energy Types of Radomes Case Study on Airborn Radome – Manufacturing

TOOLING

14RADOME ASSEMBLY

Page 15: RADOMES. CONTENTS Radome ? RadarPrinciples Physical Fundamentals Properties of EM energy Types of Radomes Case Study on Airborn Radome – Manufacturing

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Page 16: RADOMES. CONTENTS Radome ? RadarPrinciples Physical Fundamentals Properties of EM energy Types of Radomes Case Study on Airborn Radome – Manufacturing

SOF TESTS

1.STATIC TESTS – HAL

2.VIBRATION TESTS– NAL

3.LIGHTENING TESTS– CABS

4.ELECTROMAGNETIC TESTS – LRDE/ISRO/ELTA

5.FLIGHT TESTS – ASTE

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Page 17: RADOMES. CONTENTS Radome ? RadarPrinciples Physical Fundamentals Properties of EM energy Types of Radomes Case Study on Airborn Radome – Manufacturing

Static Testing (Lift loading tree arrangements)

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Page 18: RADOMES. CONTENTS Radome ? RadarPrinciples Physical Fundamentals Properties of EM energy Types of Radomes Case Study on Airborn Radome – Manufacturing

VIBRATION TEST SETUP

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Page 19: RADOMES. CONTENTS Radome ? RadarPrinciples Physical Fundamentals Properties of EM energy Types of Radomes Case Study on Airborn Radome – Manufacturing

LIGHTENING TEST SETUP (HIGH VOLTAGE TEST)

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Page 20: RADOMES. CONTENTS Radome ? RadarPrinciples Physical Fundamentals Properties of EM energy Types of Radomes Case Study on Airborn Radome – Manufacturing

ELECTROMAGNETIC TEST SETUP

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Page 21: RADOMES. CONTENTS Radome ? RadarPrinciples Physical Fundamentals Properties of EM energy Types of Radomes Case Study on Airborn Radome – Manufacturing

CONCLUSION

• Vacuum Bagging Moulding technique is best suited for larger surface area panels of Ground Based Radomes

• RTM process is best suited for precession Airborn Radomes

• Case Study gives the complexity of Multidisciplinary approach to be adopted for development & qualification of Radomes

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Page 22: RADOMES. CONTENTS Radome ? RadarPrinciples Physical Fundamentals Properties of EM energy Types of Radomes Case Study on Airborn Radome – Manufacturing

THANK U

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