Core Competencies Profile SummaryExtensive experience in Concept & Feasibility Studies, Front-end Engineering Design (FEED), Pre-Commissioning & Commissioning, and Detail Design (EPC) phases of Onshore projectsProficient in utilizing innovative processing technology for delivering competitive advantage through new processes or products, quality/shelf life improvements, yield improvements, and/or other cost reductions Skilled in performing P&ID Development, Line Sizing Calculations, Pump Design Calculations, Flare Blow Down Analysis, Relief Load Calculations, Hazop Study & so on using various software tools like HYSYS, & UNISIMExcels in engineering surveys, troubleshooting & start-up assistance, pre-commissioning / commissioning assistance, operating manual review for Process and Utility unitsInsight full exposure to all global licensors like UOP, KTI B.V., AXENS, Shell, & so onSkills in supervising performance bottlenecks and taking corrective measures to avoid the same, liable for investigating the unusual / unacceptable resultsResourceful in administering the optimization and development of facility design basis/ duty specification, FEED development & Design follow-upsHolding Professional Membership of IChemE, UK, AIChE – USA, National Level and Chicago SectionTeam player with strong planning, interpersonal, analytical & negotiation skills; self-directed and able to work independently & as part of a team

Soft Skills

Work ExperienceOct’16-Till date

Oct’14-Sept’16

Apr’11-Jun’14

Jun’09-Mar’11

Samsung Engineering Co. Ltd., Korea as Senior Engineer – Process

Samsung Engineering IndiaPvt. Ltd., Noida as Principal Engineer – I

P-MECH Consultant Pvt. Ltd., Vashi as General Manager – Process

UHDE India Pvt. Ltd., Pune as Manager – Process

Process Conceptual Design

Detail Engineering

Front-end Engineering

Pre-commissioning& Commissioning

Technical Services

Project Planning & Execution

Resource Planning & Scheduling

Reporting & Documentation

Process Health & Safety

RAHUL DESHPANDE

Qualified Process Engineer with over total 22 years of experience in proposal engineering, FEED, Detailed Engineering, vendor evaluation and pre-commissioning & commissioning assistance from Refinery (Hydrocracker, Hydrogen, SRU), Fertilizer (Ammonia), Petrochemical (Maleic Anhydride, Butadiene Extraction unit BdEU and Benzene Extraction Unit BzEU), Polymer (Polybutadine Rubber PBR), LNG, Power Plant(BOP) and Off-site & Utilities Projects

+919004392206 rahul1969sa@yahoo.com

Change Agent

Collaborator Communicator

Motivator Planner

Previous ExperienceMar’08-May’09

Jan’06-Mar’08

Mar’04-Nov’05

Aug’02-Mar’04

Sep’00-May’02

Aug’94-Sept’00

Key Result Areas:Performing process conceptual study, process calculation &process optimization activity and preparing study reportPreparing all Process Engineering Documentation such as Process & Utility Flow Diagrams (PFDs & UFDs), MSD, PSFS, and Process Safeguarding memorandum (PSM), with associated Heat & Mass Balances, P&IDs, Equipment List, Line List, Process Calculations, Equipment & Instrument Process Datasheets, and Process Package specificationsContributing in Design Review, HAZOP, 3D Model Review & Value Engineering and closing out all action items; evaluating discrepancies in design and resolving issuesChecking simulations on HYSYS including preparation of PFDs & mass balance, detailing of P&IDs, checking of equipment sizing, line sizing, preparation of equipment data sheets, process data for instrumentation, process data for instrumentation, cause & effect Diagrams, line schedule, operating manuals and so onHolding technical responsibility for interfacing with other project disciplines, contractors and vendorsEnsuring that all technical and engineering requirements are met including the correct and timely performance of discipline engineering tasks within the project groupMonitoring project HS&E aspects, including adherence to statutory obligations and internal procedures; ensuring adherence with safety requirements by participating actively in HAZOP meetings conducted by Safety EngineerParticipating in Design Review & 3D Model Review and HAZOP Meetings with responsibility of closing out all the action itemsMentoring and coaching staff in a way, that they become self-starting, motivated and completion driven, all according the requirements of their function descriptionPeriodically conducting quality inspections on completed jobs and internal audits to assess the status Identifying areas of improvement and recommending process modifications to enhance operational efficiencies Coordinating for implementing suggestions / recommendations in the plant

Highlights:Independently conducted flare network design activity including safety valve capacities for Chambal Fertilizer and Chemicals Limited (CFCL) Ammonia Plant projectReceived an appreciation letter from the client - Oman LNG, Sultanate of Oman and a bonus for the good job on Nigeria LNG projectEnsured successful completion of the prestigious ESSAR Oil Refinery Sulfur Recovery Unit Project within approved budget by continuous monitoring of budget movement and optimized utilizationPrepared instrument specifications for SABIC’s generic process design package (GPDP) of LLDP plant along with the code of practicePivotal in streamlining processes through measures such as project management

Technip India Limited, Chennai as Principal Engineer

Foster Wheeler India Pvt. Ltd., Chennai as Sr. Process Engineer

Mott MacDonaold & Co. LLC, Oman as Process Engineer

Toyo Engineering India Limited, Mumbai as Sr. Process Engineer

Petro Infrastructure Engineering Consultancy, KSA as Process Engineer

Apr’ 93 - Feb’ 94

Education

Technical Skills

Professional Affiliations

Personal Details

Toyo Engineering India Limited, Mumbai as Sr. Process Engineer

Mysore Petrochemicals Limited, Taloja as Management Trainee

B.E. in Petroleum & Petrochemical from Pune university, India in 1992Diploma in Chemical Engineering of B.T.E. Maharashtra State in 1989

Application Software: Aspentech HYSYS , UNISIM, & MS OfficeIn-house Software Features: Line Sizing (Single & Two Phases), Pump Design Calculations, Relief Valve Sizing, Relief Valve Line Sizing, Flare Network Design, IA Receiver Sizing, Air Compressor, Horizontal Flare Knock-out Drum, Control Valve Sizing, Vessel sizing and Man-hours Estimation

Senior associate member of IChemE - UK Member of AIChE – USA national level and Chicago section

Date of Birth: 24th November 1969Address: 401, Atlantic Heights, Opp. Spandan Hospital, V.B.Phadke Marg, Mulund-East, Mumbai – 400 081, Maharashtra State, IndiaLanguages Known: Marathi, English, & HindiMarital status : MarriedPassport No. : L2522478Date of issue : 03/07/2013Expiry date : 02/07/2023

*Refer to Annexure for project details

ANNEXURE

Project DetailsAt Samsung Engineering Co. Ltd., Korea (Contract)

Title: ONGC Petro Additions Ltd.(OPaL) – DFCU and Associated unitsRole: Senior Engineer - Process

Coordinated with technical service providers (OPaL-SECL-SEI-Vendor), focal point forn issues between OPaL operation and SECL engineering, often in consultation with domain personsPerformed Heat Run Test of Butadiene Extraction Unit Recycle Gas Compressor – DCS Board

At Samsung Engineering India Pvt. Ltd., India

Title: KLPE Phase-II (Steam Cracker Unit)Role: Lead Engineer

Checked specifications between ITB documents, licensor document and FEED contractor documentsPerformed FEED verification work; verified process data for consistency between mechanical data sheet, process data sheet, P&IDs and material selection diagramReviewed & commented on sized equipment list of SCU Calculated & summarised Pump (NPSH)Reviewed & clarified Cause &Effect Diagram – Utility SideChecked overdesign margin between design basis and process data sheetsRevised flare header line size based on flare load summary using FLARENET softwareConducted pump hydraulic calculations for large capacity pumps and cooling water header size check;software used – HYTOSE

Title: ONGC Petro Additions Ltd.(OPaL) –DFCU and Associated unitsRole: Principal Engineer – Process, Grade-I

Performed function loop check activity for BdEU & BzEU with reference to test loop, P&IDs, cause & effect diagrams, control narrative, alarm & trip set point list and DCS consoleResolved DFCU and AU area punch list for FORMAT-IVInterfaced with technical service providers (OPaL-SECL-SEI-Vendor), focal point for issues between OPaL operation and SECL engineering, often in consultation with domain personsRendered services as an Area Coordinator for DFCU and AUProvided resolution to client comments on operating manual (OM) and as-built drawingsEnsured pre-commissioning activities are executed according to plan, project scope & specificationsManaged NMP loading operations including Hazard Identification & Risk Assessment (HIRA), and Pre-start-up Safety Review (PSSR) Inspection ChecklistEnsured chemical cleaning and final passivation as per chemical cleaning vendor procedure Administered acceptance of facilities based on test run (pump MRT, compressor MRT), protocols – DCS board-man role

At P-mech Consultant Pvt. Ltd., India

Title: 3 x 2 MW PS-3 Power Plant Role: Lead Engineer

Updated P&ID based on client’s commentsCalculated line sizing for HT & LT cooling water system, lube oil system, charge air & exhaust air system and compressed air systemPrepared equipment data sheetsPerformed pump design calculations

Title: 200MW Ashuganj Power PlantRole: Lead Engineer

Updated P&ID based on 3D model Performed line sizing calculations for HT & LT cooling water system, lube oil system, fuel gas system, main pipe module, charge air & exhaust air system and starting & control air systemCalculated pump design for HT & LT cooling water system

Title: BPCL Uran LPG Bottling PlantRole: Lead Engineer

Prepared Conceptual &Feasibility Study Report of new LPG lines from mounted sphere vessel (MSV) to pump house No. 1 & 2Did TBA of LPG transfer pump

Title: OOCEP (Enerflex P&P Job#K3030)Role: Lead Engineer

Updated P&IDs Prepared vessel data sheets & valve list

Title: TLP Compressor AreaRole: Lead Engineer

Performed hydraulic calculations for compressed air lines, cooling water lines and make-up water linesPrepared valve list & instrument data sheets

Title: Domgas ProjectRole: Lead Engineer

Updated Tr.1 and Tr.2 P&ID based on client’s mark-upPrepared equipment list &valve list

Title: HPCL Gantry Augmentation (Sewree – II)Role: Lead Engineer

Developed P&ID for a 8bay gantryPerformed pump design calculationsFormulated line list & valve list Prepared design basis

Title: Chittagong Power PlantRole: Process Engineer

Performed duct pressure drop and line sizing calculations

At Uhde India Pvt. Ltd., India

Title: IOCL VGO UnitRole: Process Engineer

Prepared flushing plansProvided pre-commissioning and commissioning assistanceCoordinated with Licensor & IOCL Core Engineering Group

Title: Al-Jubail Fertilizer CompanyRole: Process Engineer

Conducted Vibration Study of control valve FV-67 from CO2 removal section

Title: Synthetic Iron Oxide Pigment PlantRole: Lead Engineer

Developed P&IDsPrepared enquiry specifications, vendor documents review, Technical Bid Analysis(TBA) and Technical Recommendations (TR)Reviewed equipment data sheetsDeveloped instrument data sheets

At Technip India Limited, India

Title: Essar Oil Refinery Expansion Project – New Sulphur Recovery Unit Phase – I and New LT Scot Unit of Base SRU PlantRole: Lead Engineer

Managed process engineering activities from IFR stage to IFC-1 stageDeveloped PFDs, &P&IDsPrepared equipment listReviewed and updated equipment data sheets, &instrument data sheetsPerformed pump design, safety valve sizing, and flare KOD design calculationsParticipated in HAZOP study sessions and prepared HAZOP close-out report

Performed vendor evaluation for pumps, blowers and furnaces

At Foster Wheeler India Pvt. Ltd., India

Title: SABIC – Preparation of Generic Process Design Package(GPDP) for Linear Low Density Polyethylene (LLDP) PlantRole: Lead Engineer

Developed P&IDsPrepared instrument data sheets

Title: Nigeria LNG Seven Plus Project Role: Sr. Process Engineer

Prepared process specifications for EPC contractReviewed and updatedPFS, PEFS, MEFS, mass balancePerformed process engineering calculations for pumps, compressors, vessels sizing, line sizing, safety valve sizing, &instrument air requirement

Title: Pluto LNG ProjectRole: Lead Engineer

Worked on the following units –Dehydration Unit, Acid Gas Recovery Unit, Regenerative Thermal Oxidizer Unit, Liquefaction Unit, Mercury Removal Unit, Refrigeration Storage Unit, &Fractionation UnitConducted following process engineering activities in the above units – PFS & PEFS review, mass balance review, preparation of equipment data sheets, process safeguarding memorandum, cause & effect diagram, relief valve sizing calculations, and compressor hydraulics calculations

Title: Pluto LNG ProjectRole: Lead Engineer

Worked for the following offsite & utility units –Refrigerant Storage, Condensate Storage, Demineralized Water Unit, Potable Water Unit, Cooling Water Unit, Instrument, and Tool Air UnitAdministered process activities like PFS & PEFS review, process design basis, hydraulic calculations, equipment and instrument datasheets

Title: IOCL Refinery ProjectRole: Sr. Process Engineer

Developed interconnecting P&IDs and utility distribution diagramsPerformed hydraulic calculations for offsite & utility pumps

At Mott MacDonald and Co. LLC, Sultanate of Oman (Contract)

Title: Oman LNG (Tr.1 and Tr.2)Role: Process Engineer

Worked with OLNG Shell Technologists for plant modifications and expansion project in the development of process design basis, pump hydraulics calculations, power recovery turbine calculations, fuel gas balance calculations, site verifications and HAZOP study sessions

At Toyo Engineering India Limited, India

Title: Kujang Fertilizer ProjectRole: Sr. Process Engineer

Reviewed PFD, P&ID, & Material Balance Prepared equipment and instrument datasheets

Title: KR2 Revamp ProjectRole: Sr. Process Engineer

Worked for Condensate Fractionation Unit, Naphtha Hydrotreating Unit, Mercury Removal UnitPerformed process engineering activities pump hydraulic calculations, equipment and instrument data sheets preparation, vessel sizing calculations and safety valve sizing calculations

Title: Motor Spirit Unit (Isomerization Unit)Role: Sr. Process Engineer

Reviewed & updated P&IDs, and Equipment &Instrument Datasheets

At Petro Infrastructure Engineering Consultancy, Saudi Arabia (Contract)

Title: Saudi Aramco ProjectsRole: Process Engineer

Performed detailed engineering activities

Title: Ar-Razi Saudi Methanol Company ProjectRole: Process Engineer

Prepared PFD, P&ID, &Instrument Datasheets

Title: Ar-Razi Saudi Methanol Company ProjectRole: Process Engineer

Performed detailed engineering work for refinery upgradation based on operation feedback

At Toyo Engineering India Limited, India

Title: Mangalore Refinery and Petrochemicals Ltd. (MRPL), Phase I and Phase IIRole: Sr. Process Engineer

Worked for hydrocracker and hydrogen unitsPerformed detailed engineering activities pump hydraulic calculations, P&ID review, equipment and instrument datasheet reviewProvided pre-commissioning and commissioning assistance on site to ClientPrepared pressure balance report of the plantCoordinated between licensor, site construction team, operation team and PMC team

Title: Chambal Fertilizer and Chemicals Limited (CFCL) Ammonia PlantRole: Sr. Process Engineer

Worked from beginning of the project IFR stage to IFC-1 stagePerformed detailed engineering activities, flare network design, DCS – Factory Acceptance Test (FAT) at vendor’s office and prepared pre-commissioning documents

Title: Polybutadine Rubber PlantRole: Sr. Process Engineer

Provided pre-commissioning and commissioning assistance in the form of preparation of punch list, flushing schemes for utilities, leak test, preparation of water run trial test, preparation and establishment of solvent circulation loop

At Mysore Petrochemicals Limited, India

Title: Maleic Anhydride PlantRole: Shift Engineer

Managed day-to-day production shift activities, manpower handling, preparation of production shift reports, filling of the daily process log sheets and troubleshooting of the plant