railways signalling cables - nexans signalling - iberia.pdf · railways control and signalling...
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2 NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com
NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com
3
CONTENTS
Cable type Page
ZPAU SH …………………………………………………………………………… 5ZPFU SH …………………………………………………………………………… 7ZC03 ………………………………………………………………………………. 9ZUG ………………………………………………………………………………... 11
AJ-2Y2YDB2Y H115/H145 rk 501S ……………………………………………. 13A-2Y(L)2Yv S ………………………………………………………………………. 15
15 ECWF …………………………………………………………………………... 1715 / 19EXEF Serie 400 …………………………………………………………… 19
RT/ZHLS Duct ….…………………………….……………………………………. 21RT/F3 S ……………………………………...…………………………………….. 23RT/F3 E3 ……………………………...…………………………………………… 25
K23 ………………………………………………………………………………… 27DIGICODE – Indoor ……………………………………………………………… 29
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5
RAILWAYS CONTROL AND SIGNALLINGZPAU-SH cable type
Applications
Signalling circuits in rail-way networks.
Family
Low reduction factor,halogen free, flameretardant cables
Design
1. ConductorCopper wire, 1.13 mmnominal diameter (1 mm2
cross section)
2. InsulationSolid polyethylene
3. TwinningTwo conductors aretwisted to form a pair
4. StrandingPairs are helicallystranded to get the cablecore
5. Core wrappingPlastic tape(s) with over-lapping
6. Inner sheathHFFRLS compound
7. Induction protec-tion
One corrugated coppertape
8. Intermediatesheath
HFFRLS compound
9. ElectromagneticElectromagneticElectromagneticElectromagneticprotectionprotectionprotectionprotection
Two helically applied steeltapes
10. Outer sheathHFFRLS compound
Standards: SNCF CT 445, NF C 32-070 Category C1 (fire performance)Optionally: ZPAU: PE/PE/PVC sheaths and NF C 32-070 Category C2 compliant
Electrical Characteristics at 20ºC
Parameter Unit Value
DC conductor resistance, maximum Ω/km 18.1Insulation resistanceMinimum value after 3 min, 500 VDC MΩ.km 5000Mutual capacitance, AC 1000Hz, maximum nF/km 55Capacitance unbalance, maximum pF/500 m 400Dielectric strength, 3 min DC voltageBetween conductors V 4500
RAILWAYS CONTROL AND SIGNALLINGZPAU-SH cable type
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Physical Characteristics
Sheath Thickness (mm)No. ofPairs
Conductordiameter
(mm) Inner Interm. Outer
Nominalouter diameter
(mm)
Nominalweight
(kg/km)
Nominal deliv-ery length
(m)
4 1.13 1.0 0.8 1.6 20.1 840 1000
7 1.13 1.0 0.8 1.7 22.3 1017 1000
14 1.13 1.2 0.8 1.8 27.4 1406 1000
21 1.13 1.2 1.1 2.0 31.7 1788 1000
28 1.13 1.2 1.1 2.2 34.9 2028 1000
56 1.13 1.3 1.3 2.5 44.8 3217 500
Reduction Factor
Inductive voltage (V/km) 37 47 70 100 120 225
Reduction factor at 50Hz 0.60 0.40 0.30 0.26 0.24 0.25
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7
RAILWAYS CONTROL AND SIGNALLINGZPFU-SH cable type
Applications
Signalling circuits in railwaynetworks.
Family
Halogen free, flameretardant cables
Design
1. ConductorCopper wire, 1.13 mmnominal diameter (1 mm2
cross section)
2. InsulationSolid polyethylene
3. TwinningTwo conductors are twistedto form a pair
4. StrandingPairs are helically stranded toget the cable core
5. Core wrappingPlastic tape(s) with overlap-ping
6. Inner sheathHFFRLS compound
7. Mechanical proteMechanical proteMechanical proteMechanical protecccctiontiontiontionTwo helically applied steeltapes
8. Outer sheathHFFRLS compound
Standards: SNCF CT 445, NF C 32-070 Category C1 (fire performance)Optionally: ZPFU: PE/PVC sheaths and NF C 32-070 Category C2 compliant
Electrical Characteristics at 20ºC
Parameter Unit Value
DC conductor resistance, maximum Ω/km 18.1Insulation resistanceMinimum value after 3 min, 500 VDC MΩ.km 5000Mutual capacitance, AC 1000Hz, maximum nF/km 55Capacitance unbalance, maximum pF/500 m 400Dielectric strength, 3 min DC voltageBetween conductors V 4500
RAILWAYS CONTROL AND SIGNALLINGZPFU-SH cable type
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Physical Characteristics
Sheath Thickness(mm)Item code
No.of
Pairs
Conductordiameter
(mm) Inner Outer
Nominalouter
diameter(mm)
Nominalweight
(kg/km)
Nominaldeliverylength
(m)**17EPFU0001***A* 1 1.13 1.0 1.5 11.7 207 1000**17EXFU0001***A* 2 1.13 1.0 1.5 12.9 257 1000**17EPFU0004***A* 4 1.13 1.0 1.6 16.8 509 1000**17EPFU0007***A* 7 1.13 1.0 1.7 19.0 653 1000**17EPFU0014***A* 14 1.13 1.2 1.8 24.1 1011 1000**17EPFU0021***A* 21 1.13 1.2 2.0 27.8 1304 1000**17EPFU0028***A* 28 1.13 1.2 2.2 31.0 1594 1000**17EPFU0056***A* 56 1.13 1.3 2.5 40.5 2630 1000
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9
RAILWAYS CONTROL AND SIGNALLINGZC03 cable type
Applications
Control and signalling cir-cuits in high-speed railwaynetworks.
Family
Low reduction factor cables
Design
1. ConductorCopper wire, 1.13 mmnominal diameter (1 mm2
cross section)
2. InsulationSolid polyethylene
3. QuaddingFour conductors are twistedto form a quad
4. StrandingQuads are helically strandedto get the cable core
5. Core wrappingPlastic tape(s) with overlap-ping
6. Inner sheathLow density polyethylene
7. Electrostatic shieldElectrostatic shieldElectrostatic shieldElectrostatic shieldCorrugated copper tape
8. Intermediate sheathLow density polyethylene
9. Electromagnetic shieElectromagnetic shieElectromagnetic shieElectromagnetic shiellllddddTwo helically applied steeltapes
10. Outer sheathPolyvinyl chloride (PVC)compound
Standards: SNCF CT 445, NF C 32-070 Category C2 (fire performance)Optionally: ZC03-SH: HFFRLS sheaths and NF C 32-070 Category C1 compliant
Electrical Characteristics at 20ºC
Parameter Unit Value
DC conductor resistance, maximum Ω/km 18.1Insulation resistanceMinimum value after 3 min, 500 VDC MΩ.km 5000Mutual capacitance, AC 1000Hz, maximum nF/km 40Capacitance unbalance, maximum pF/500 m 400Dielectric strength, 3 min DC voltageBetween conductors V 4500
RAILWAYS CONTROL AND SIGNALLINGZC03 cable type
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Physical Characteristics
Sheath Thickness(mm)Item code No. of
Pairs
Conductordiameter
(mm) Inner Interm. Outer
Nominalouter
diameter(mm)
Nominalweight
(kg/km)
Nominaldeliverylength
(m)**17EXCZ0004***A* 4 1.13 0.8 1.0 1.6 27.0 1295 500
Reduction Factor
Inductive voltage (V/km) 50 70 100 370 400 470
Reduction factor at 50Hz 0.42 0.30 0.21 0.16 0.18 0.31
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11
RAILWAYS INDOOR EQUIPMENTZUG cable type
Applications
Indoor interconnection cablefor railways network equip-ment.
Family
Flame retardant cables
Design
1. ConductorClass 5 stranded tinned cop-per wire, 1 mm2 cross sec-tion.
2. InsulationColoured PVC
3. TwinningTwo conductors are twistedto form a pair
4. StrandingPairs are helically stranded toget the cable core
5. Core wrappingPlastic tape(s) with overlap-ping
6. SheathFlame retardant PVC
Standards: SNCF CT 455, Fire performance: IEC 60332-1, NF C 32070 Cat C2Optionally: ZUT cable type: tinned copper braid for electrostatic protection
SUG cable type: individual conductors core (no twisting)All cable types also available in halogen free, flame retardant, low smoke version
Electrical Characteristics at 20ºC
Parameter Unit Value
Conductor cross section, nominal mm2 0.38 1DC conductor resistance, maximum Ω/km 52.5 20.1
RAILWAYS CONTROL AND SIGNALLINGAJ-2Y2YDB2Y H115/H145 rk 501 S cable type
12 NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com
Physical Characteristics
No.of
Pairs
Conductor crosssection(mm2)
Sheath thickness (mm)Nominal
outer diameter(mm)
Nominalweight
(kg/km)
Nominaldelivery length
(m)
28 0.38 0.7 15.7 310 500
1 1 0.7 7.0 59 5003 1 0.7 9.9 108 5006 1 0.7 12.4 184 500
12 1 0.7 15.7 335 500
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13
RAILWAYS CONTROL AND SIGNALLINGAJ-2Y2YDB2Y H115/H145 rk 501 S cable type
Applications
Transmission of service ten-sions up to 600 VDC / 420Veff AC100Hz in railways signal-ling networks
Family
Low reduction factor, singleconductors signal cables
Design
1. ConductorCopper wire, 0.9, 1.4 or1.8 mm nominal diameter
2. InsulationSolid polyethylene
3. StrandingSingle conductors are helicallystranded in concentric layersCables from 14 conductors on, have twoextra conductors with perforated insula-tion (surveillance conductors)
4. Core wrappingPlastic tape(s) with overlap-ping
5. Inner sheathLow density polyethylene
6. Electrostatic shieldOne layer of helically appliedcopper wires
7. Electromagnetic shieldTwo helically applied steeltapes
8. Outer sheathLow density polyethylene
Standards: Dlk 1.013.107y, Dlk 1.013.110yOptionally: A-2Y2Yv cable type: without induction protection
A-2Y2YB2Y cable type: without induction protection, with rodent protectionVarious reduction factor levels (see electrical characteristics table)
Electrical Characteristics at 20ºC
Parameter Unit Value
Conductor diameter, nominal mm 0.9 1.4 1.8Conductor resistance, maximum Ω/km 28.9 11.9 7.2Insulation resistanceMinimum value after 1 min, 500 Vdc MΩ.km 10000Conductor capacitance, AC 800Hz, maximum nF/km 115 145Dielectric strength between conductors, 1 min DC voltage V 3535Surveillance conductorsLoop resistance, maximumInsulation resistance
- dry cable core, minimum- wet cable core, maximum
Ω/km
MΩ.kmKΩ.km
190
100030
Reduction factor, nominal @ 100 V/km, 16 2/3 Hzrk 401 series (optional)rk 501 seriesrk 601 series (optional)
0.150.350.55
RAILWAYS CONTROL AND SIGNALLINGAJ-2Y2YDB2Y H115/H145 rk 501 S cable type
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Physical Characteristics
Nominal sheathradial thickness (mm)Item code Number
of conductors
ConductorDiameter
(mm) Inner Outer
Nominal outerdiameter
(mm)
Nominaldeliverylength
(m)**19ECEG0010***GA 10 0.9 1.3 1.2 15.8 1000**19ECEG0020***GA 20 0.9 1.3 1.2 18.2 1000**19ECEG0030***GA 30 0.9 1.3 1.2 19.5 1000**19ECEG0050***GA 50 0.9 1.3 1.2 22.5 1000**19ECEG0080***GA 80 0.9 1.3 1.2 25.5 1000**19ECEG0120***GA 120 0.9 1.3 1.3 29.0 1000**19ECEG0160***GA 160 0.9 1.3 1.3 32.3 1000**19ECEG0200***GA 200 0.9 1.3 1.3 34.3 1000**15ECEG0010***EA 10 1.4 1.3 1.2 18.2 1000**15ECEG0020***EA 20 1.4 1.3 1.2 20.9 1000**15ECEG0030***EA 30 1.4 1.3 1.2 23.3 1000**15ECEG0050***EA 50 1.4 1.3 1.3 27.9 1000**15ECEG0080***EA 80 1.4 1.3 1.3 31.9 1000**15ECEG0120***EA 120 1.4 1.5 1.3 36.9 500**15ECEG0160***EA 160 1.4 1.5 1.3 41.4 500**15ECEG0200***EA 200 1.4 1.5 1.5 45.0 500**13ECEG0010***EA 10 1.8 1.3 1.2 21.0 1000**13ECEG0020***EA 20 1.8 1.3 1.2 24.4 1000**13ECEG0030***EA 30 1.8 1.3 1.3 27.5 1000**13ECEG0050***EA 50 1.8 1.3 1.3 32.8 1000**13ECEG0080***EA 80 1.8 1.5 1.3 38.6 500**13ECEG0120***EA 120 1.8 1.5 1.5 45.3 500**13ECEG0160***EA 160 1.8 1.5 1.5 51.7 250**13ECEG0200***EA 200 1.8 1.5 1.5 55.5 250
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15
RAILWAYS CONTROL AND SIGNALLINGA-2Y(L)2YV S cable type
Applications
Transmission of signals upto 90 kHz in railway net-works
Family
Low reduction factor, quadsignal cables
Design
1. ConductorCopper wire, 0.9 or 1.4 mmnominal diameter
2. InsulationSolid polyethylene
3. QuaddingFour insulated conductors aretwisted together to form aquad
4. StrandingQuads are helically strandedin concentriclayers.Cables from 7 quads on, have two extraconductors with perforated insulation(surveillance conductors)
5. Core wrappingPlastic tape(s) with overlap-ping
6. Moisture barrierOne laminated aluminium-copolymer tape, longitudinallyapplied with overlap
7. Outer sheathPolyethylene, with reinforcedradial thickness
Standards: Dlk 1.013.109y, Dlk 1.013.110yOptionally: A-2Y(L)2YB2Y cable type: rodent protection
AJ-2Y(L)2YDB2Y cable type: induction protection (3 reduction factor levels available)
Electrical Characteristics at 20ºC
Parameter Unit Value
Conductor diameter, nominal mm 0.9 1.4Loop resistance, maximum Ω/km 56.6 23.4Insulation resistanceMinimum value after 1 min, 500 Vdc MΩ.km 10000Mutual capacitance, AC 800Hz, maximum nF/km 45Dielectric strength between conductors, 1 min DC voltage V 3535Surveillance conductorsLoop resistance, maximumInsulation resistance
- dry cable core, minimum- wet cable core, maximum
Ω/km
MΩ.kmKΩ.km
190
100030
Optional: Reduction factor, nominal @ 100 V/km, 16 2/3 Hzrk 401 seriesrk 501 seriesrk 601 series
0.150.350.55
RAILWAYS CONTROL AND SIGNALLINGA-2Y(L)2YV S cable type
16 NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com
Physical Characteristics
Item codeNumberof quads
ConductorDiameter
(mm)
Nominal sheathradial thickness
(mm)
Nominal outerdiameter
(mm)
Nominaldelivery
length (m)**19EXDG0001**A** 1 0.9 2.0 10.0 1000**19EXDG0003**A** 3 0.9 2.0 13.7 1000**19EXDG0005**A** 5 0.9 2.0 15.9 1000**19EXDG0007**A** 7 0.9 2.0 17.1 1000**19EXDG0010**A** 10 0.9 2.0 21.0 1000**19EXDG0014**A** 14 0.9 2.0 22.5 1000**19EXDG0020**A** 20 0.9 2.0 24.9 1000**19EXDG0030**A** 30 0.9 2.2 30.8 1000**19EXDG0040**A** 40 0.9 2.2 33.6 1000**15EXDG0001**A** 1 1.4 2.0 12.5 1000**15EXDG0003**A** 3 1.4 2.0 17.5 1000**15EXDG0005**A** 5 1.4 2.0 22.4 1000**15EXDG0007**A** 7 1.4 2.0 22.6 1000**15EXDG0010**A** 10 1.4 2.0 27.8 1000**15EXDG0014**A** 14 1.4 2.2 31.6 1000**15EXDG0020**A** 20 1.4 2.2 38.0 1000**15EXDG0030**A** 30 1.4 2.2 43.1 1000**15EXDG0040**A** 40 1.4 2.2 47.2 500
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17
RAILWAYS CONTROL AND SIGNALLING15ECWF cable type
Applications
Transmission of service ten-sions in railway networks
Family
Armoured, individual con-ductor cables
Design
1. ConductorCopper wire, 1.4 mm nomi-nal diameter (1.5 mm2 nomi-nal cross section)
2. InsulationSolid polyethylene
3. StrandingConductors are helicallystranded in concentriclayers.
4. Core wrappingPlastic tape(s) with overlap-ping
5. Moisture barrierOne laminated aluminium-copolymer tape, longitudinallyapplied with overlap
6. Inner sheathLow density polyethylene
7. Mechanical protectionOne corrugated steel tape,longitudinally applied withoverlap
8. Outer sheathLow density polyethylene
Standards: RENFE E.T. 03.365.051.6Optionally: Longitudinally watertight (jelly filled)
Series 400, 500 and 600: induction protection (3 reduction factor levels available)Self supported aerial laying versionAll cable types also available in halogen free, flame retardant, low smoke version
Electrical Characteristics at 20ºC
Parameter Unit Value
Conductor diameter, nominal mm 1.4Conductor resistance, maximum Ω/km 11.9Insulation resistanceMinimum value, 500 Vdc MΩ.km 35000Dielectric strength, 10 sec DC voltageConductor – conductorConductor – screen
VV
30003500
Optional: Reduction factor, maximum400 series, 200 ÷ 500 V/km, 50 Hz500 series, 120 ÷ 300 V/km, 50 Hz600 series, 110 ÷ 320 V/km, 50 Hz
0.10.20.3
RAILWAYS CONTROL AND SIGNALLING15ECWF cable type
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Physical Characteristics
Item codeNumber of con-
ductors
ConductorDiameter
(mm)
Nominal sheathradial thickness
(mm)
Nominal outerdiameter
(mm)**15ECWF0004***** 4 1.4 1.4 14.2**15ECWF0007***** 7 1.4 1.4 15.7**15ECWF0009***** 9 1.4 1.4 17.2**15ECWF0012***** 12 1.4 1.4 18.2**15ECWF0019***** 19 1.4 1.4 20.7**15ECWF0027***** 27 1.4 1.4 23.4**15ECWF0037***** 37 1.4 1.4 25.9**15ECWF0048***** 48 1.4 1.4 28.6**15ECWF0061***** 61 1.4 1.4 30.6**15ECWF0075***** 75 1.4 1.4 33.8**15ECWF0100***** 100 1.4 1.5 38.2
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19
RAILWAYS CONTROL AND SIGNALLING15 / 19EXEF Serie 400 cable type
Applications
Transmission of low fre-quency signals in highspeed railway networks
Family
Low reduction factor, quadsignal cables
Design
1. ConductorCopper wire, 0.9 or 1.4 mmnominal diameter
2. InsulationSolid polyethylene
3. QuaddingFour insulated conductors aretwisted together to form aquad
4. StrandingConductors are helicallystranded in concentric layers
5. Core wrappingPlastic tape(s) with overlap-ping
6. Electrostatic shieldOne layer of helically appliedcopper wires or one corru-gated copper tape
7. Intermediate sheathLow density polyethylene
8. Electromagnetic shieldTwo helically applied steeltapes
9. Outer sheathPolyethylene, with reinforcedradial thickness
Standards: RENFE E.T. 03.365.051.6Optionally: Longitudinally watertight (jelly filled)
500 and 600 series: induction protection (lower protection levels)All cable types also available in halogen free, flame retardant, low smoke version
Electrical Characteristics at 20ºC
Parameter Unit Value
Conductor diameter, nominal mm 0.9 1.4Conductor resistance, maximum Ω/km 29.0 11.9Insulation resistanceMinimum value after 1 min, 500 Vdc MΩ.km 35000Mutual capacitance, AC 800 Hz, maximum nF/km 45 48Capacitance unbalance, maximumSide – side or Pair – pairPair – ground
pF/460 mpF/460 m
2501200
Dielectric strength, 10 sec DC voltageConductor – conductorConductor – screen
VV
30003500
RAILWAYS CONTROL AND SIGNALLING15 / 19EXEF Serie 400 cable type
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Electrical Characteristics at 20ºC (continuation)
Parameter Unit Value
Conductor diameter, nominal mm 0.9 1.4Reduction factor, maximum400 series, 200 ÷ 500 V/km, 50 Hz500 series, 120 ÷ 300 V/km, 50 Hz (Optional)600 series, 110 ÷ 320 V/km, 50 Hz (Optional)
0.10.20.3
Atenuation, maximum@ 1 KHz@ 10 KHz@ 30 KHz
dB/kmdB/kmdB/km
0.701.602.10
0.460.851.30
Physical Characteristics
Nominal sheath radialthickness mm)Item code Number
of quads
ConductorDiameter
(mm) Inner Outer
Nominal outerdiameter
(mm)
**19EXEF0001***AS 1 0.9 1.5 1.6 18.3**19EXEF0003***AS 3 0.9 1.5 1.6 21.7**19EXEF0005***AS 5 0.9 1.5 1.6 25.2**19EXEF0007***AS 7 0.9 1.5 1.6 26.7**19EXEF0010***AS 10 0.9 1.5 1.6 29.2**19EXEF0014***AS 14 0.9 1.6 1.8 32.3**19EXEF0019***AS 19 0.9 1.7 1.8 36.0**19EXEF0027***AS 27 0.9 1.7 1.8 40.0**19EXEF0037***AS 37 0.9 1.8 2.0 45.6**19EXEF0048***AS 48 0.9 1.9 2.0 49.8**15EXEF0001***AS 1 1.4 1.5 1.6 20.2**15EXEF0003***AS 3 1.4 1.5 1.6 25.7**15EXEF0005***AS 5 1.4 1.6 1.8 30.8**15EXEF0007***AS 7 1.4 1.6 1.8 32.8**15EXEF0010***AS 10 1.4 1.7 1.8 36.5**15EXEF0014***AS 14 1.4 1.7 1.8 40.5**15EXEF0019***AS 19 1.4 1.8 2.0 45.6**15EXEF0027***AS 27 1.4 2.0 2.2 52.3**15EXEF0037***AS 37 1.4 2.1 2.2 59.1**15EXEF0048***AS 48 1.4 2.2 2.3 66.0
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21
RAILWAYS CONTROL AND SIGNALLINGRT / ZHLS Duct cable type
Applications
Railways telecommunications
Family
Dry ZHLS cable for non-electrified areas
Design
1. ConductorTinned copper wire, 0.63 or0.9 mm nominal diameter
2. InsulationSolid polyethylene
3. TwinningTwo insulated conductors aretwisted together to form a pair
4. StrandingPairs are helically stranded in10 pair units.
5. Longitudinal water-tightness
Water blocking binders /tapes
6. Core wrappingPlastic tape(s) with overlap-ping
7. Moisture barrierOne laminated aluminium-copolymer tape, longitudinallyapplied with overlap
8. Outer sheathHFFRLS compound
Standards: RT/E/PS/00015HFFRLS cables: IEC 60332-3 cat C (flammability), Smoke density: EN 50268-2
Optionally: Jelly filled, non HFFRLS cablesArmoured cables
Electrical Characteristics at 20ºC
Parameter Unit Value
Conductor diameter, nominal mm 0.63 0.9Conductor resistance, maximum Ω/km 60.0 30.0Insulation resistance, minimum value after 1 min, 500 Vdc MΩ.km 1500Mutual capacitance, AC 1000 Hz, maximumUp to 20 pairsMore than 20 pairs
nF/kmnF/km
79.075.0
85.081.0
Dielectric strength conductors / screen, 2 min DC voltage V 2000
RAILWAYS CONTROL AND SIGNALLINGRT / ZHLS Duct cable type
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Electrical Characteristics at 20ºC (continuation)
Parameter Unit Value
Attenuation, maximum average@ 1.0kHz@ 2.4kHz@ 1.024 MHz
dB/kmdB/kmdB/km
1.402.1518.70
0.951.4614.6
Near end crosstalk attenuation, minimum average@ 1.0kHz@ 1.024 MHz
dB/kmdB/km
7040
Physical Characteristics
Item code Numberof pairs
ConductorDiameter
(mm)
Nominalsheath
thickness(mm)
Maximumouter
diameter(mm)
Nominal weight(kg)
Nominaldelivery length
(m)
**22EPFB0002*T*** 2 0.63 2.7 12.3 124 1000**22EPFB0005*T*** 5 0.63 2.7 13.8 177 1000**22EPFB0010*T*** 10 0.63 2.7 15.6 237 1000**22EPFB0020*T*** 20 0.63 2.7 18.1 342 1000**22EPFB0030*T*** 30 0.63 2.7 20.4 436 1000**22EPFB0050*T*** 50 0.63 2.7 24.2 615 1000**22EPFB0075*T*** 75 0.63 2.7 28.2 829 1000**22EPFB0100*T*** 100 0.63 2.7 31.0 1033 1000**19EPFB0002*T*** 2 0.9 2.7 13.3 150 1000**19EPFB0005*T*** 5 0.9 2.7 15.6 232 1000**19EPFB0010*T*** 10 0.9 2.7 18.1 331 1000**19EPFB0020*T*** 20 0.9 2.7 21.9 506 1000**19EPFB0030*T*** 30 0.9 2.7 25.2 674 1000**19EPFB0050*T*** 50 0.9 2.7 30.0 995 1000**19EPFB0075*T*** 75 0.9 2.7 35.8 1378 1000**19EPFB0100*T*** 100 0.9 2.7 39.1 1755 1000
NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com
23
RAILWAYS CONTROL AND SIGNALLINGRT / F3 S cable type
Applications
Transmission of signals up to90 kHz in axle counter traindetection systems
Family
Filled ZHLS cable for non-electrified areas
Design
1. ConductorTinned copper wire, 0.9 or1.4 mm nominal diameter
2. InsulationSolid polyethylene
3. TwinningTwo insulated conductors aretwisted together to form a pair
4. StrandingPairs are helically stranded inconcentric layers.
5. Longitudinal water-tightness
Cable core interstices arefilled with a low-permitivitycompound
6. Core wrappingPlastic tape(s) with overlap-ping
7. Moisture barrierOne laminated aluminium-copolymer tape, longitudinallyapplied with overlap
8. Inner sheathHFFRLS compound
9. Mechanical protectionOne corrugated steel tape,longitudinally applied withoverlap
10. Outer sheathHFFRLS compound
Standards: RT/E/PS/00031HFFRLS cables: IEC 60332-3 cat C (flammability), IEC 61034 (smoke emission)
Optionally: F1 class: no HFFRLS cablesF5 class: unfilled cablesD type (unarmoured), R type (ruggedised PE sheath) and B type (brass tape armour)E1, E2, E3 types: induction protection (3 different protection levels)
Electrical Characteristics at 20ºC
Parameter Unit Value
Conductor diameter, nominal mm 0.9 1.4Conductor resistance, maximum Ω/km 30.0 12.5Insulation resistanceMinimum value after 1 min, 500 Vdc MΩ.km 5000Mutual capacitance, AC 800 / 1000 Hz, nominal nF/km 42 ± 3 47 ± 3Dielectric strength conductors / screen, 2 min DC voltage V 3000
RAILWAYS CONTROL AND SIGNALLINGRT / F3 S cable type
24 NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com
Electrical Characteristics at 20ºC (continuation)
Parameter Unit Value
Attenuation, maximum average@ 1.0kHz@ 2.4kHz@ 40kHz@ 90kHz@ 1.024 MHz
dB/kmdB/kmdB/kmdB/kmdB/km
0.731.102.883.7011.2
0.450.621.772.417.45
Near end crosstalk attenuation, minimum average@ 1.0kHz@ 2.4kHz@ 40kHz@ 90kHz@ 1.024 MHz
dB/kmdB/kmdB/kmdB/kmdB/km
6060505035
Optional: Reduction factor, maximum @ 100 V/km, 50 HzEMI RF 1 (modest level)EMI RF 2 (medium level)EMI RF 3 (high level)
0.650.450.20
Physical Characteristics
Nominal sheath radialthickness (mm)
Item codeNumberof pairs
Con-ductorDiame-
ter(mm)
Inner Outer
Maximum outerdiameter (mm)
Nominaldelivery length
(m)
**19EPQB0002*RF** 2 0.9 2.2 2.4 22.0 500**19EPQB0010*RF** 10 0.9 2.2 2.4 30.4 500**19EPQB0012*RF** 12 0.9 2.2 2.4 33.6 500**19EPQB0019*RF** 19 0.9 2.2 2.4 40.0 500**19EPQB0024*RF** 24 0.9 2.2 2.4 42.6 500**15EPQB0002*RF** 2 1.4 2.2 2.4 32.2 500**15EPQB0010*RF** 10 1.4 2.2 2.4 38.8 500**15EPQB0012*RF** 12 1.4 2.2 2.4 40.8 500**15EPQB0019*RF** 19 1.4 2.2 2.4 46.1 500**15EPQB0024*RF** 24 1.4 2.2 2.4 51.1 500
NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com
25
RAILWAYS CONTROL AND SIGNALLINGRT / F3 E3 cable type
Applications
Transmission of signals up to90 kHz in axle counter traindetection systems
Family
Filled ZHLS cable for electri-fied areas
Design
1. ConductorTinned copper wire, 0.9 or1.4 mm nominal diameter
2. InsulationSolid polyethylene
3. TwinningTwo insulated conductors aretwisted together to form a pair
4. StrandingPairs are helically stranded inconcentric layers.
5. Longitudinal water-tightness
Cable core interstices arefilled with a low-permitivitycompound
6. Core wrappingPlastic tape(s) with overlap-ping
7. Moisture barrierOne laminated aluminium-copolymer tape, longitudinallyapplied with overlap
8. Inner sheathHFFRLS compound
9. Electrostatic shieldOne layer of helically appliedcopper wires
10. Electromagnetic shieldTwo helically applied steeltapes
11. Outer sheathHFFRLS compound
Standards: RT/E/PS/00031HFFRLS cables: IEC 60332-3 cat C (flammability), IEC 61034 (smoke emission)
Optionally: F1 class: no HFFRLS cablesF5 class: unfilled cablesD type (unarmoured), R type (ruggedised PE sheath), S type (corrugated steel armour) andB type (brass tape armour)E1, E2 types: lower induction protection levels
Electrical Characteristics at 20ºC
Parameter Unit Value
Conductor diameter, nominal mm 0.9 1.4Conductor resistance, maximum Ω/km 30.0 12.5Insulation resistanceMinimum value after 1 min, 500 Vdc MΩ.km 5000Mutual capacitance, AC 800 / 1000 Hz, nominal nF/km 42 ± 3 47 ± 3Dielectric strength conductors / screen, 2 min DC voltage V 3000
RAILWAYS CONTROL AND SIGNALLINGRT / F3 E3 cable type
26 NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com
Electrical Characteristics at 20ºC (continuation)
Parameter Unit Value
Attenuation, maximum average@ 1.0kHz@ 2.4kHz@ 40kHz@ 90kHz@ 1.024 MHz
dB/kmdB/kmdB/kmdB/kmdB/km
0.731.102.883.7011.2
0.450.621.772.417.45
Near end crosstalk attenuation, mimimum average@ 1.0kHz@ 2.4kHz@ 40kHz@ 90kHz@ 1.024 MHz
dB/kmdB/kmdB/kmdB/kmdB/km
6060505035
Reduction factor, maximum @ 100 V/km, 50 HzEMI RF 1 (modest level) (optional)EMI RF 2 (medium level) (optional)EMI RF 3 (high level)
0.650.450.20
Physical Characteristics
Nominal sheath radialthickness (mm)Item code
Numberof pairs
ConductorDiameter
(mm) Inner Outer
Maximum outerdiameter (mm)
Nominaldelivery length
(m)**19EPFB0002*RFA* 2 0.9 2.2 2.4 23.4 500**19EPFB0010*RFA* 10 0.9 2.2 2.4 31.8 500**19EPFB0012*RFA* 12 0.9 2.2 2.4 35.0 500**19EPFB0019*RFA* 19 0.9 2.2 2.4 41.4 500**19EPFB0024*RFA* 24 0.9 2.2 2.4 44.0 500**15EPFB0002*RFA* 2 1.4 2.2 2.4 33.6 500**15EPFB0010*RFA* 10 1.4 2.2 2.4 40.2 500**15EPFB0012*RFA* 12 1.4 2.2 2.4 42.2 500**15EPFB0019*RFA* 19 1.4 2.2 2.4 47.5 500**15EPFB0024*RFA* 24 1.4 2.2 2.4 52.5 500
NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com
27
RAILWAYS CONTROL AND SIGNALLINGK23 cable type
Applications
Remote controls and tele-transmissions in under-ground railway networks.
Family
Halogen free flameretardant cables
Design
1. ConductorCopper wire, 0.6, 0.8, 1.0or 1.2 mm nominal di-ameter
2. InsulationSolid polyethylene
3. QuaddingFour conductors are twistedin star quads
4. StrandingQuads are helicallystranded or oscillated toform units to get the cablecore
5. Core wrappingPlastic tape(s) with overlap-ping
6. Moisture barrierOne copolymer coatedlaminated aluminium tape
7. Inner sheathHFFRLS compound
8. ArmourTwo helically applied steeltapes
9. Outer sheathOuter sheathOuter sheathOuter sheathHFFRLS compound
Standards: NF F 55-623, NF C 32-070 Category C1 (fire performance)
Electrical Characteristics at 20ºC
Parameter Unit Value
Conductor diameter mm 0.6 0.8 1.0 1.2DC conductor resistance, maximum average Ω/km 64.0 36.0 23.0 16.0Insulation resistanceMinimum value after 3 min, 500 VDC MΩ.km 5000Mutual capacitance, AC 1000Hz, maximum nF/km 57.5Capacitance unbalance, maximumk1 (side to side)k9-12 (quad to quad)
pF/500 mpF/500 m
435220
Dielectric strength, 1 min DC voltageBetween conductorsBetween conductors and screen
VV
15001500
20001500
30001500
30001500
RAILWAYS CONTROL AND SIGNALLINGK23 cable type
28 NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com
Physical Characteristics
Minimum sheaththickness (mm)Item code Number
of pairsSparepairs
ConductorDiameter
(mm) Inner Outer
Maximum outerdiameter
(mm)
**22EXFF0001***A* 2 - 0.6 1.0 1.0 10.5
**22EPFF0004***A* 4 - 0.6 1.0 1.0 14.0
**22EXFF0004***A* 8 - 0.6 1.0 1.0 16.5
**22EXFF0007***A* 14 - 0.6 1.0 1.2 17.5
**22EXFF0010***A* 20 - 0.6 1.0 1.2 18.5
**22EXFF0014***A* 28 - 0.6 1.0 1.4 21.0
**22EXFF0019***A* 38 - 0.6 1.0 1.4 21.5
**22EXFF0028***A* 56 - 0.6 1.0 1.4 23.0
**22EXFF0042***A* 84 - 0.6 1.0 1.6 28.0
**22EXFF0056***A* 112 - 0.6 1.0 1.6 30.5
**22EXFF0059***A* 168 2 0.6 1.0 1.8 38.0
**22EXFF0112***A* 224 2 0.6 1.0 2.0 44.0
**22EXFF0140***A* 280 2 0.6 1.0 2.0 51.0
**22EXFF0118***A* 236 4 0.6 1.0 2.0 57.0
**22EXFF0196***A* 392 4 0.6 1.0 2.0 58.5
**22EXFF0224***A* 448 4 0.6 1.0 2.2 67.0
**22EXFF0392***A* 784 4 0.6 1.0 2.2 90.5
**22EXFF0448***A* 896 6 0.6 1.0 2.2 102.5
**20EXFF0001***A* 2 - 0.8 1.0 1.0 11.5
**20EPFF0004***A* 4 - 0.8 1.0 1.0 15.5
**20EXFF0004***A* 8 - 0.8 1.0 1.2 17.5
**20EXFF0007***A* 14 - 0.8 1.0 1.4 20.5
**20EXFF0010***A* 20 - 0.8 1.0 1.4 23.0
**20EXFF0014***A* 28 - 0.8 1.0 1.4 24.5
**20EXFF0019***A* 38 - 0.8 1.0 1.6 26.5
**20EXFF0028***A* 56 - 0.8 1.0 1.6 32.0
**20EXFF0042***A* 84 - 0.8 1.0 1.8 39.0
**20EXFF0056***A* 112 - 0.8 1.0 1.8 40.5
**18EXFF0001***A* 2 - 1.0 1.0 1.0 12.0
**18EPFF0004***A* 4 - 1.0 1.0 1.2 17.5
**18EXFF0004***A* 8 - 1.0 1.0 1.4 20.5
**18EXFF0007***A* 14 - 1.0 1.0 1.4 23.5
**18EXFF0010***A* 20 - 1.0 1.0 1.6 25.0
**18EXFF0014***A* 28 - 1.0 1.0 1.6 29.0
**18EXFF0019***A* 38 - 1.0 1.0 1.6 31.5
**18EXFF0028***A* 56 - 1.0 1.0 1.8 38.5
**18EXFF0042***A* 84 - 1.0 1.0 2.0 46.5
**18EXFF0056***A* 112 - 1.0 1.0 2.0 51.5
**17EPFF0001***A* 1 - 1.2 1.0 1.2 14.0
**17EXFF0001***A* 2 - 1.2 1.0 1.2 14.5
**17EPFF0004***A* 4 - 1.2 1.0 1.4 20.0
**17EXFF0004***A* 8 - 1.2 1.0 1.4 24.0
**17EXFF0007***A* 14 - 1.2 1.0 1.4 25.0
**17EXFF0010***A* 20 - 1.2 1.0 1.6 29.0
**17EXFF0014***A* 28 - 1.2 1.0 1.6 31.5
NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com
29
RAILWAYS CONTROL AND SIGNALLINGDIGICODE-INDOOR cable type
Applications
Transmission of track circuitsignals up to 30 kHz in elec-trified lines
Family
Halogen free, flameretardant cables
Design
1. ConductorCopper wire, 1.4 mm nomi-nal diameter (0.6 mm for theauxiliary pair)
2. InsulationPolyethylene
3. TwinningTwo conductors are twistedto form a pair
4. StrandingPairs are helically stranded toget the cable core
5. Core wrappingPlastic tape(s) with overlapping
6. Inner sheathLow density polyethylene
7. Moisture barrierOne copolymer coated lami-nated aluminium tape
8. Intermediate sheathHFFRLS compound
9. Mechanical proteMechanical proteMechanical proteMechanical protecccctiontiontiontionTwo helically applied steeltapes
10. Outer sheathHFFRLS compound
Standards: Fire performance: EN 50-266-2-4 & IEC 60332-3; Smoke density: EN 50268-2; Halogencontent: EN 50267-2-1; Gases acidity: EN-50267-2-2
Optionally: Outdoor PE version: no HFFRLSOutdoor PVC version: EN 50-265-2-1, IEC 60332-1, NF C 32070 Cat C2 compliant
Electrical Characteristics at 20ºC
Parameter Unit Value
DC conductor resistance, maximum Ω/km 12.1Resistance unbalance, maximum % 3Insulation resistance, 1 minute 500 VDC, minimum MΩ.km 5000Dielectric strength, 1 min DC voltageBetween conductorsConductor – screen
VV
10003000
Spark test on outer sheath, AC voltage, minimum V 5000
RAILWAYS CONTROL AND SIGNALLINGDIGICODE-INDOOR cable type
30 NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com
Electrical Characteristics at 20ºC (continuation)
Parameter Unit Value
Mutual capacitanceData pairs (maximum)Auxiliary pair (nominal)
nF/kmnF/km
4550
Capacitance unbalance, maximumPair – pairPair – ground
pF/500 mpF/500 m
4001500
Characteristic pair attenuation, maximum@ 2.1 KHz@ 4.1 KHz@ 9.5 KHz@ 20.7 KHz
dB/kmdB/kmdB/kmdB/km
0.640.761.051.28
Near end crosstalk att. (NEXT), minimum@ 4.1 KHz@ 20.7KHz
dB/kmdB/km
5442
Far end crosstalk attenuation (FEXT), minimum@ 4.1 KHz@ 20.7KHz
dB/kmdB/km
5948
Unbalance attenuation, minimum dB 40Rated voltage, maximumBetween pair conductors V rms 220Rated current, maximum A rms 1
Physical Characteristics
Sheath Thickness(mm)Item code
No.of
Pairs
Conductordiameter
(mm) Inner Interm. Outer
Nominalouter
diameter(mm)
Nominalweight
(kg/km)
Nominaldeliverylength
(m)**15SPFX0001***A* 1(1) 1.4* 0.7 1.3 1.5 17.9 428 1200 or 750**15SPFX0002***A* 2(1) 1.4* 0.7 1.3 1.5 19.2 497 1200 or 750**15SPFX0003***A* 3 1.4 0.7 1.3 1.5 20.2 562 1200 or 750
(1) Plus one auxiliary pair with 0.6 mm conductors.
NEXANS IBERIA S.L.c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAIN
Tel.: +34 942 250 100 - Fax: +34 942 269 097 - [email protected]
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