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Railways signalling cables www.nexans.com

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Railways signallingcables

www.nexans.com

2 NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com

[email protected]

NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com

[email protected]

3

CONTENTS

Cable type Page

ZPAU SH …………………………………………………………………………… 5ZPFU SH …………………………………………………………………………… 7ZC03 ………………………………………………………………………………. 9ZUG ………………………………………………………………………………... 11

AJ-2Y2YDB2Y H115/H145 rk 501S ……………………………………………. 13A-2Y(L)2Yv S ………………………………………………………………………. 15

15 ECWF …………………………………………………………………………... 1715 / 19EXEF Serie 400 …………………………………………………………… 19

RT/ZHLS Duct ….…………………………….……………………………………. 21RT/F3 S ……………………………………...…………………………………….. 23RT/F3 E3 ……………………………...…………………………………………… 25

K23 ………………………………………………………………………………… 27DIGICODE – Indoor ……………………………………………………………… 29

NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com

[email protected]

5

RAILWAYS CONTROL AND SIGNALLINGZPAU-SH cable type

Applications

Signalling circuits in rail-way networks.

Family

Low reduction factor,halogen free, flameretardant cables

Design

1. ConductorCopper wire, 1.13 mmnominal diameter (1 mm2

cross section)

2. InsulationSolid polyethylene

3. TwinningTwo conductors aretwisted to form a pair

4. StrandingPairs are helicallystranded to get the cablecore

5. Core wrappingPlastic tape(s) with over-lapping

6. Inner sheathHFFRLS compound

7. Induction protec-tion

One corrugated coppertape

8. Intermediatesheath

HFFRLS compound

9. ElectromagneticElectromagneticElectromagneticElectromagneticprotectionprotectionprotectionprotection

Two helically applied steeltapes

10. Outer sheathHFFRLS compound

Standards: SNCF CT 445, NF C 32-070 Category C1 (fire performance)Optionally: ZPAU: PE/PE/PVC sheaths and NF C 32-070 Category C2 compliant

Electrical Characteristics at 20ºC

Parameter Unit Value

DC conductor resistance, maximum Ω/km 18.1Insulation resistanceMinimum value after 3 min, 500 VDC MΩ.km 5000Mutual capacitance, AC 1000Hz, maximum nF/km 55Capacitance unbalance, maximum pF/500 m 400Dielectric strength, 3 min DC voltageBetween conductors V 4500

RAILWAYS CONTROL AND SIGNALLINGZPAU-SH cable type

6 NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com

[email protected]

Physical Characteristics

Sheath Thickness (mm)No. ofPairs

Conductordiameter

(mm) Inner Interm. Outer

Nominalouter diameter

(mm)

Nominalweight

(kg/km)

Nominal deliv-ery length

(m)

4 1.13 1.0 0.8 1.6 20.1 840 1000

7 1.13 1.0 0.8 1.7 22.3 1017 1000

14 1.13 1.2 0.8 1.8 27.4 1406 1000

21 1.13 1.2 1.1 2.0 31.7 1788 1000

28 1.13 1.2 1.1 2.2 34.9 2028 1000

56 1.13 1.3 1.3 2.5 44.8 3217 500

Reduction Factor

Inductive voltage (V/km) 37 47 70 100 120 225

Reduction factor at 50Hz 0.60 0.40 0.30 0.26 0.24 0.25

NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com

[email protected]

7

RAILWAYS CONTROL AND SIGNALLINGZPFU-SH cable type

Applications

Signalling circuits in railwaynetworks.

Family

Halogen free, flameretardant cables

Design

1. ConductorCopper wire, 1.13 mmnominal diameter (1 mm2

cross section)

2. InsulationSolid polyethylene

3. TwinningTwo conductors are twistedto form a pair

4. StrandingPairs are helically stranded toget the cable core

5. Core wrappingPlastic tape(s) with overlap-ping

6. Inner sheathHFFRLS compound

7. Mechanical proteMechanical proteMechanical proteMechanical protecccctiontiontiontionTwo helically applied steeltapes

8. Outer sheathHFFRLS compound

Standards: SNCF CT 445, NF C 32-070 Category C1 (fire performance)Optionally: ZPFU: PE/PVC sheaths and NF C 32-070 Category C2 compliant

Electrical Characteristics at 20ºC

Parameter Unit Value

DC conductor resistance, maximum Ω/km 18.1Insulation resistanceMinimum value after 3 min, 500 VDC MΩ.km 5000Mutual capacitance, AC 1000Hz, maximum nF/km 55Capacitance unbalance, maximum pF/500 m 400Dielectric strength, 3 min DC voltageBetween conductors V 4500

RAILWAYS CONTROL AND SIGNALLINGZPFU-SH cable type

8 NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com

[email protected]

Physical Characteristics

Sheath Thickness(mm)Item code

No.of

Pairs

Conductordiameter

(mm) Inner Outer

Nominalouter

diameter(mm)

Nominalweight

(kg/km)

Nominaldeliverylength

(m)**17EPFU0001***A* 1 1.13 1.0 1.5 11.7 207 1000**17EXFU0001***A* 2 1.13 1.0 1.5 12.9 257 1000**17EPFU0004***A* 4 1.13 1.0 1.6 16.8 509 1000**17EPFU0007***A* 7 1.13 1.0 1.7 19.0 653 1000**17EPFU0014***A* 14 1.13 1.2 1.8 24.1 1011 1000**17EPFU0021***A* 21 1.13 1.2 2.0 27.8 1304 1000**17EPFU0028***A* 28 1.13 1.2 2.2 31.0 1594 1000**17EPFU0056***A* 56 1.13 1.3 2.5 40.5 2630 1000

NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com

[email protected]

9

RAILWAYS CONTROL AND SIGNALLINGZC03 cable type

Applications

Control and signalling cir-cuits in high-speed railwaynetworks.

Family

Low reduction factor cables

Design

1. ConductorCopper wire, 1.13 mmnominal diameter (1 mm2

cross section)

2. InsulationSolid polyethylene

3. QuaddingFour conductors are twistedto form a quad

4. StrandingQuads are helically strandedto get the cable core

5. Core wrappingPlastic tape(s) with overlap-ping

6. Inner sheathLow density polyethylene

7. Electrostatic shieldElectrostatic shieldElectrostatic shieldElectrostatic shieldCorrugated copper tape

8. Intermediate sheathLow density polyethylene

9. Electromagnetic shieElectromagnetic shieElectromagnetic shieElectromagnetic shiellllddddTwo helically applied steeltapes

10. Outer sheathPolyvinyl chloride (PVC)compound

Standards: SNCF CT 445, NF C 32-070 Category C2 (fire performance)Optionally: ZC03-SH: HFFRLS sheaths and NF C 32-070 Category C1 compliant

Electrical Characteristics at 20ºC

Parameter Unit Value

DC conductor resistance, maximum Ω/km 18.1Insulation resistanceMinimum value after 3 min, 500 VDC MΩ.km 5000Mutual capacitance, AC 1000Hz, maximum nF/km 40Capacitance unbalance, maximum pF/500 m 400Dielectric strength, 3 min DC voltageBetween conductors V 4500

RAILWAYS CONTROL AND SIGNALLINGZC03 cable type

10 NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com

[email protected]

Physical Characteristics

Sheath Thickness(mm)Item code No. of

Pairs

Conductordiameter

(mm) Inner Interm. Outer

Nominalouter

diameter(mm)

Nominalweight

(kg/km)

Nominaldeliverylength

(m)**17EXCZ0004***A* 4 1.13 0.8 1.0 1.6 27.0 1295 500

Reduction Factor

Inductive voltage (V/km) 50 70 100 370 400 470

Reduction factor at 50Hz 0.42 0.30 0.21 0.16 0.18 0.31

NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com

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11

RAILWAYS INDOOR EQUIPMENTZUG cable type

Applications

Indoor interconnection cablefor railways network equip-ment.

Family

Flame retardant cables

Design

1. ConductorClass 5 stranded tinned cop-per wire, 1 mm2 cross sec-tion.

2. InsulationColoured PVC

3. TwinningTwo conductors are twistedto form a pair

4. StrandingPairs are helically stranded toget the cable core

5. Core wrappingPlastic tape(s) with overlap-ping

6. SheathFlame retardant PVC

Standards: SNCF CT 455, Fire performance: IEC 60332-1, NF C 32070 Cat C2Optionally: ZUT cable type: tinned copper braid for electrostatic protection

SUG cable type: individual conductors core (no twisting)All cable types also available in halogen free, flame retardant, low smoke version

Electrical Characteristics at 20ºC

Parameter Unit Value

Conductor cross section, nominal mm2 0.38 1DC conductor resistance, maximum Ω/km 52.5 20.1

RAILWAYS CONTROL AND SIGNALLINGAJ-2Y2YDB2Y H115/H145 rk 501 S cable type

12 NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com

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Physical Characteristics

No.of

Pairs

Conductor crosssection(mm2)

Sheath thickness (mm)Nominal

outer diameter(mm)

Nominalweight

(kg/km)

Nominaldelivery length

(m)

28 0.38 0.7 15.7 310 500

1 1 0.7 7.0 59 5003 1 0.7 9.9 108 5006 1 0.7 12.4 184 500

12 1 0.7 15.7 335 500

NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com

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13

RAILWAYS CONTROL AND SIGNALLINGAJ-2Y2YDB2Y H115/H145 rk 501 S cable type

Applications

Transmission of service ten-sions up to 600 VDC / 420Veff AC100Hz in railways signal-ling networks

Family

Low reduction factor, singleconductors signal cables

Design

1. ConductorCopper wire, 0.9, 1.4 or1.8 mm nominal diameter

2. InsulationSolid polyethylene

3. StrandingSingle conductors are helicallystranded in concentric layersCables from 14 conductors on, have twoextra conductors with perforated insula-tion (surveillance conductors)

4. Core wrappingPlastic tape(s) with overlap-ping

5. Inner sheathLow density polyethylene

6. Electrostatic shieldOne layer of helically appliedcopper wires

7. Electromagnetic shieldTwo helically applied steeltapes

8. Outer sheathLow density polyethylene

Standards: Dlk 1.013.107y, Dlk 1.013.110yOptionally: A-2Y2Yv cable type: without induction protection

A-2Y2YB2Y cable type: without induction protection, with rodent protectionVarious reduction factor levels (see electrical characteristics table)

Electrical Characteristics at 20ºC

Parameter Unit Value

Conductor diameter, nominal mm 0.9 1.4 1.8Conductor resistance, maximum Ω/km 28.9 11.9 7.2Insulation resistanceMinimum value after 1 min, 500 Vdc MΩ.km 10000Conductor capacitance, AC 800Hz, maximum nF/km 115 145Dielectric strength between conductors, 1 min DC voltage V 3535Surveillance conductorsLoop resistance, maximumInsulation resistance

- dry cable core, minimum- wet cable core, maximum

Ω/km

MΩ.kmKΩ.km

190

100030

Reduction factor, nominal @ 100 V/km, 16 2/3 Hzrk 401 series (optional)rk 501 seriesrk 601 series (optional)

0.150.350.55

RAILWAYS CONTROL AND SIGNALLINGAJ-2Y2YDB2Y H115/H145 rk 501 S cable type

14 NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com

[email protected]

Physical Characteristics

Nominal sheathradial thickness (mm)Item code Number

of conductors

ConductorDiameter

(mm) Inner Outer

Nominal outerdiameter

(mm)

Nominaldeliverylength

(m)**19ECEG0010***GA 10 0.9 1.3 1.2 15.8 1000**19ECEG0020***GA 20 0.9 1.3 1.2 18.2 1000**19ECEG0030***GA 30 0.9 1.3 1.2 19.5 1000**19ECEG0050***GA 50 0.9 1.3 1.2 22.5 1000**19ECEG0080***GA 80 0.9 1.3 1.2 25.5 1000**19ECEG0120***GA 120 0.9 1.3 1.3 29.0 1000**19ECEG0160***GA 160 0.9 1.3 1.3 32.3 1000**19ECEG0200***GA 200 0.9 1.3 1.3 34.3 1000**15ECEG0010***EA 10 1.4 1.3 1.2 18.2 1000**15ECEG0020***EA 20 1.4 1.3 1.2 20.9 1000**15ECEG0030***EA 30 1.4 1.3 1.2 23.3 1000**15ECEG0050***EA 50 1.4 1.3 1.3 27.9 1000**15ECEG0080***EA 80 1.4 1.3 1.3 31.9 1000**15ECEG0120***EA 120 1.4 1.5 1.3 36.9 500**15ECEG0160***EA 160 1.4 1.5 1.3 41.4 500**15ECEG0200***EA 200 1.4 1.5 1.5 45.0 500**13ECEG0010***EA 10 1.8 1.3 1.2 21.0 1000**13ECEG0020***EA 20 1.8 1.3 1.2 24.4 1000**13ECEG0030***EA 30 1.8 1.3 1.3 27.5 1000**13ECEG0050***EA 50 1.8 1.3 1.3 32.8 1000**13ECEG0080***EA 80 1.8 1.5 1.3 38.6 500**13ECEG0120***EA 120 1.8 1.5 1.5 45.3 500**13ECEG0160***EA 160 1.8 1.5 1.5 51.7 250**13ECEG0200***EA 200 1.8 1.5 1.5 55.5 250

NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com

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15

RAILWAYS CONTROL AND SIGNALLINGA-2Y(L)2YV S cable type

Applications

Transmission of signals upto 90 kHz in railway net-works

Family

Low reduction factor, quadsignal cables

Design

1. ConductorCopper wire, 0.9 or 1.4 mmnominal diameter

2. InsulationSolid polyethylene

3. QuaddingFour insulated conductors aretwisted together to form aquad

4. StrandingQuads are helically strandedin concentriclayers.Cables from 7 quads on, have two extraconductors with perforated insulation(surveillance conductors)

5. Core wrappingPlastic tape(s) with overlap-ping

6. Moisture barrierOne laminated aluminium-copolymer tape, longitudinallyapplied with overlap

7. Outer sheathPolyethylene, with reinforcedradial thickness

Standards: Dlk 1.013.109y, Dlk 1.013.110yOptionally: A-2Y(L)2YB2Y cable type: rodent protection

AJ-2Y(L)2YDB2Y cable type: induction protection (3 reduction factor levels available)

Electrical Characteristics at 20ºC

Parameter Unit Value

Conductor diameter, nominal mm 0.9 1.4Loop resistance, maximum Ω/km 56.6 23.4Insulation resistanceMinimum value after 1 min, 500 Vdc MΩ.km 10000Mutual capacitance, AC 800Hz, maximum nF/km 45Dielectric strength between conductors, 1 min DC voltage V 3535Surveillance conductorsLoop resistance, maximumInsulation resistance

- dry cable core, minimum- wet cable core, maximum

Ω/km

MΩ.kmKΩ.km

190

100030

Optional: Reduction factor, nominal @ 100 V/km, 16 2/3 Hzrk 401 seriesrk 501 seriesrk 601 series

0.150.350.55

RAILWAYS CONTROL AND SIGNALLINGA-2Y(L)2YV S cable type

16 NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com

[email protected]

Physical Characteristics

Item codeNumberof quads

ConductorDiameter

(mm)

Nominal sheathradial thickness

(mm)

Nominal outerdiameter

(mm)

Nominaldelivery

length (m)**19EXDG0001**A** 1 0.9 2.0 10.0 1000**19EXDG0003**A** 3 0.9 2.0 13.7 1000**19EXDG0005**A** 5 0.9 2.0 15.9 1000**19EXDG0007**A** 7 0.9 2.0 17.1 1000**19EXDG0010**A** 10 0.9 2.0 21.0 1000**19EXDG0014**A** 14 0.9 2.0 22.5 1000**19EXDG0020**A** 20 0.9 2.0 24.9 1000**19EXDG0030**A** 30 0.9 2.2 30.8 1000**19EXDG0040**A** 40 0.9 2.2 33.6 1000**15EXDG0001**A** 1 1.4 2.0 12.5 1000**15EXDG0003**A** 3 1.4 2.0 17.5 1000**15EXDG0005**A** 5 1.4 2.0 22.4 1000**15EXDG0007**A** 7 1.4 2.0 22.6 1000**15EXDG0010**A** 10 1.4 2.0 27.8 1000**15EXDG0014**A** 14 1.4 2.2 31.6 1000**15EXDG0020**A** 20 1.4 2.2 38.0 1000**15EXDG0030**A** 30 1.4 2.2 43.1 1000**15EXDG0040**A** 40 1.4 2.2 47.2 500

NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com

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17

RAILWAYS CONTROL AND SIGNALLING15ECWF cable type

Applications

Transmission of service ten-sions in railway networks

Family

Armoured, individual con-ductor cables

Design

1. ConductorCopper wire, 1.4 mm nomi-nal diameter (1.5 mm2 nomi-nal cross section)

2. InsulationSolid polyethylene

3. StrandingConductors are helicallystranded in concentriclayers.

4. Core wrappingPlastic tape(s) with overlap-ping

5. Moisture barrierOne laminated aluminium-copolymer tape, longitudinallyapplied with overlap

6. Inner sheathLow density polyethylene

7. Mechanical protectionOne corrugated steel tape,longitudinally applied withoverlap

8. Outer sheathLow density polyethylene

Standards: RENFE E.T. 03.365.051.6Optionally: Longitudinally watertight (jelly filled)

Series 400, 500 and 600: induction protection (3 reduction factor levels available)Self supported aerial laying versionAll cable types also available in halogen free, flame retardant, low smoke version

Electrical Characteristics at 20ºC

Parameter Unit Value

Conductor diameter, nominal mm 1.4Conductor resistance, maximum Ω/km 11.9Insulation resistanceMinimum value, 500 Vdc MΩ.km 35000Dielectric strength, 10 sec DC voltageConductor – conductorConductor – screen

VV

30003500

Optional: Reduction factor, maximum400 series, 200 ÷ 500 V/km, 50 Hz500 series, 120 ÷ 300 V/km, 50 Hz600 series, 110 ÷ 320 V/km, 50 Hz

0.10.20.3

RAILWAYS CONTROL AND SIGNALLING15ECWF cable type

18 NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com

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Physical Characteristics

Item codeNumber of con-

ductors

ConductorDiameter

(mm)

Nominal sheathradial thickness

(mm)

Nominal outerdiameter

(mm)**15ECWF0004***** 4 1.4 1.4 14.2**15ECWF0007***** 7 1.4 1.4 15.7**15ECWF0009***** 9 1.4 1.4 17.2**15ECWF0012***** 12 1.4 1.4 18.2**15ECWF0019***** 19 1.4 1.4 20.7**15ECWF0027***** 27 1.4 1.4 23.4**15ECWF0037***** 37 1.4 1.4 25.9**15ECWF0048***** 48 1.4 1.4 28.6**15ECWF0061***** 61 1.4 1.4 30.6**15ECWF0075***** 75 1.4 1.4 33.8**15ECWF0100***** 100 1.4 1.5 38.2

NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com

[email protected]

19

RAILWAYS CONTROL AND SIGNALLING15 / 19EXEF Serie 400 cable type

Applications

Transmission of low fre-quency signals in highspeed railway networks

Family

Low reduction factor, quadsignal cables

Design

1. ConductorCopper wire, 0.9 or 1.4 mmnominal diameter

2. InsulationSolid polyethylene

3. QuaddingFour insulated conductors aretwisted together to form aquad

4. StrandingConductors are helicallystranded in concentric layers

5. Core wrappingPlastic tape(s) with overlap-ping

6. Electrostatic shieldOne layer of helically appliedcopper wires or one corru-gated copper tape

7. Intermediate sheathLow density polyethylene

8. Electromagnetic shieldTwo helically applied steeltapes

9. Outer sheathPolyethylene, with reinforcedradial thickness

Standards: RENFE E.T. 03.365.051.6Optionally: Longitudinally watertight (jelly filled)

500 and 600 series: induction protection (lower protection levels)All cable types also available in halogen free, flame retardant, low smoke version

Electrical Characteristics at 20ºC

Parameter Unit Value

Conductor diameter, nominal mm 0.9 1.4Conductor resistance, maximum Ω/km 29.0 11.9Insulation resistanceMinimum value after 1 min, 500 Vdc MΩ.km 35000Mutual capacitance, AC 800 Hz, maximum nF/km 45 48Capacitance unbalance, maximumSide – side or Pair – pairPair – ground

pF/460 mpF/460 m

2501200

Dielectric strength, 10 sec DC voltageConductor – conductorConductor – screen

VV

30003500

RAILWAYS CONTROL AND SIGNALLING15 / 19EXEF Serie 400 cable type

20 NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com

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Electrical Characteristics at 20ºC (continuation)

Parameter Unit Value

Conductor diameter, nominal mm 0.9 1.4Reduction factor, maximum400 series, 200 ÷ 500 V/km, 50 Hz500 series, 120 ÷ 300 V/km, 50 Hz (Optional)600 series, 110 ÷ 320 V/km, 50 Hz (Optional)

0.10.20.3

Atenuation, maximum@ 1 KHz@ 10 KHz@ 30 KHz

dB/kmdB/kmdB/km

0.701.602.10

0.460.851.30

Physical Characteristics

Nominal sheath radialthickness mm)Item code Number

of quads

ConductorDiameter

(mm) Inner Outer

Nominal outerdiameter

(mm)

**19EXEF0001***AS 1 0.9 1.5 1.6 18.3**19EXEF0003***AS 3 0.9 1.5 1.6 21.7**19EXEF0005***AS 5 0.9 1.5 1.6 25.2**19EXEF0007***AS 7 0.9 1.5 1.6 26.7**19EXEF0010***AS 10 0.9 1.5 1.6 29.2**19EXEF0014***AS 14 0.9 1.6 1.8 32.3**19EXEF0019***AS 19 0.9 1.7 1.8 36.0**19EXEF0027***AS 27 0.9 1.7 1.8 40.0**19EXEF0037***AS 37 0.9 1.8 2.0 45.6**19EXEF0048***AS 48 0.9 1.9 2.0 49.8**15EXEF0001***AS 1 1.4 1.5 1.6 20.2**15EXEF0003***AS 3 1.4 1.5 1.6 25.7**15EXEF0005***AS 5 1.4 1.6 1.8 30.8**15EXEF0007***AS 7 1.4 1.6 1.8 32.8**15EXEF0010***AS 10 1.4 1.7 1.8 36.5**15EXEF0014***AS 14 1.4 1.7 1.8 40.5**15EXEF0019***AS 19 1.4 1.8 2.0 45.6**15EXEF0027***AS 27 1.4 2.0 2.2 52.3**15EXEF0037***AS 37 1.4 2.1 2.2 59.1**15EXEF0048***AS 48 1.4 2.2 2.3 66.0

NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com

[email protected]

21

RAILWAYS CONTROL AND SIGNALLINGRT / ZHLS Duct cable type

Applications

Railways telecommunications

Family

Dry ZHLS cable for non-electrified areas

Design

1. ConductorTinned copper wire, 0.63 or0.9 mm nominal diameter

2. InsulationSolid polyethylene

3. TwinningTwo insulated conductors aretwisted together to form a pair

4. StrandingPairs are helically stranded in10 pair units.

5. Longitudinal water-tightness

Water blocking binders /tapes

6. Core wrappingPlastic tape(s) with overlap-ping

7. Moisture barrierOne laminated aluminium-copolymer tape, longitudinallyapplied with overlap

8. Outer sheathHFFRLS compound

Standards: RT/E/PS/00015HFFRLS cables: IEC 60332-3 cat C (flammability), Smoke density: EN 50268-2

Optionally: Jelly filled, non HFFRLS cablesArmoured cables

Electrical Characteristics at 20ºC

Parameter Unit Value

Conductor diameter, nominal mm 0.63 0.9Conductor resistance, maximum Ω/km 60.0 30.0Insulation resistance, minimum value after 1 min, 500 Vdc MΩ.km 1500Mutual capacitance, AC 1000 Hz, maximumUp to 20 pairsMore than 20 pairs

nF/kmnF/km

79.075.0

85.081.0

Dielectric strength conductors / screen, 2 min DC voltage V 2000

RAILWAYS CONTROL AND SIGNALLINGRT / ZHLS Duct cable type

22 NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com

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Electrical Characteristics at 20ºC (continuation)

Parameter Unit Value

Attenuation, maximum average@ 1.0kHz@ 2.4kHz@ 1.024 MHz

dB/kmdB/kmdB/km

1.402.1518.70

0.951.4614.6

Near end crosstalk attenuation, minimum average@ 1.0kHz@ 1.024 MHz

dB/kmdB/km

7040

Physical Characteristics

Item code Numberof pairs

ConductorDiameter

(mm)

Nominalsheath

thickness(mm)

Maximumouter

diameter(mm)

Nominal weight(kg)

Nominaldelivery length

(m)

**22EPFB0002*T*** 2 0.63 2.7 12.3 124 1000**22EPFB0005*T*** 5 0.63 2.7 13.8 177 1000**22EPFB0010*T*** 10 0.63 2.7 15.6 237 1000**22EPFB0020*T*** 20 0.63 2.7 18.1 342 1000**22EPFB0030*T*** 30 0.63 2.7 20.4 436 1000**22EPFB0050*T*** 50 0.63 2.7 24.2 615 1000**22EPFB0075*T*** 75 0.63 2.7 28.2 829 1000**22EPFB0100*T*** 100 0.63 2.7 31.0 1033 1000**19EPFB0002*T*** 2 0.9 2.7 13.3 150 1000**19EPFB0005*T*** 5 0.9 2.7 15.6 232 1000**19EPFB0010*T*** 10 0.9 2.7 18.1 331 1000**19EPFB0020*T*** 20 0.9 2.7 21.9 506 1000**19EPFB0030*T*** 30 0.9 2.7 25.2 674 1000**19EPFB0050*T*** 50 0.9 2.7 30.0 995 1000**19EPFB0075*T*** 75 0.9 2.7 35.8 1378 1000**19EPFB0100*T*** 100 0.9 2.7 39.1 1755 1000

NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com

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23

RAILWAYS CONTROL AND SIGNALLINGRT / F3 S cable type

Applications

Transmission of signals up to90 kHz in axle counter traindetection systems

Family

Filled ZHLS cable for non-electrified areas

Design

1. ConductorTinned copper wire, 0.9 or1.4 mm nominal diameter

2. InsulationSolid polyethylene

3. TwinningTwo insulated conductors aretwisted together to form a pair

4. StrandingPairs are helically stranded inconcentric layers.

5. Longitudinal water-tightness

Cable core interstices arefilled with a low-permitivitycompound

6. Core wrappingPlastic tape(s) with overlap-ping

7. Moisture barrierOne laminated aluminium-copolymer tape, longitudinallyapplied with overlap

8. Inner sheathHFFRLS compound

9. Mechanical protectionOne corrugated steel tape,longitudinally applied withoverlap

10. Outer sheathHFFRLS compound

Standards: RT/E/PS/00031HFFRLS cables: IEC 60332-3 cat C (flammability), IEC 61034 (smoke emission)

Optionally: F1 class: no HFFRLS cablesF5 class: unfilled cablesD type (unarmoured), R type (ruggedised PE sheath) and B type (brass tape armour)E1, E2, E3 types: induction protection (3 different protection levels)

Electrical Characteristics at 20ºC

Parameter Unit Value

Conductor diameter, nominal mm 0.9 1.4Conductor resistance, maximum Ω/km 30.0 12.5Insulation resistanceMinimum value after 1 min, 500 Vdc MΩ.km 5000Mutual capacitance, AC 800 / 1000 Hz, nominal nF/km 42 ± 3 47 ± 3Dielectric strength conductors / screen, 2 min DC voltage V 3000

RAILWAYS CONTROL AND SIGNALLINGRT / F3 S cable type

24 NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com

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Electrical Characteristics at 20ºC (continuation)

Parameter Unit Value

Attenuation, maximum average@ 1.0kHz@ 2.4kHz@ 40kHz@ 90kHz@ 1.024 MHz

dB/kmdB/kmdB/kmdB/kmdB/km

0.731.102.883.7011.2

0.450.621.772.417.45

Near end crosstalk attenuation, minimum average@ 1.0kHz@ 2.4kHz@ 40kHz@ 90kHz@ 1.024 MHz

dB/kmdB/kmdB/kmdB/kmdB/km

6060505035

Optional: Reduction factor, maximum @ 100 V/km, 50 HzEMI RF 1 (modest level)EMI RF 2 (medium level)EMI RF 3 (high level)

0.650.450.20

Physical Characteristics

Nominal sheath radialthickness (mm)

Item codeNumberof pairs

Con-ductorDiame-

ter(mm)

Inner Outer

Maximum outerdiameter (mm)

Nominaldelivery length

(m)

**19EPQB0002*RF** 2 0.9 2.2 2.4 22.0 500**19EPQB0010*RF** 10 0.9 2.2 2.4 30.4 500**19EPQB0012*RF** 12 0.9 2.2 2.4 33.6 500**19EPQB0019*RF** 19 0.9 2.2 2.4 40.0 500**19EPQB0024*RF** 24 0.9 2.2 2.4 42.6 500**15EPQB0002*RF** 2 1.4 2.2 2.4 32.2 500**15EPQB0010*RF** 10 1.4 2.2 2.4 38.8 500**15EPQB0012*RF** 12 1.4 2.2 2.4 40.8 500**15EPQB0019*RF** 19 1.4 2.2 2.4 46.1 500**15EPQB0024*RF** 24 1.4 2.2 2.4 51.1 500

NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com

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25

RAILWAYS CONTROL AND SIGNALLINGRT / F3 E3 cable type

Applications

Transmission of signals up to90 kHz in axle counter traindetection systems

Family

Filled ZHLS cable for electri-fied areas

Design

1. ConductorTinned copper wire, 0.9 or1.4 mm nominal diameter

2. InsulationSolid polyethylene

3. TwinningTwo insulated conductors aretwisted together to form a pair

4. StrandingPairs are helically stranded inconcentric layers.

5. Longitudinal water-tightness

Cable core interstices arefilled with a low-permitivitycompound

6. Core wrappingPlastic tape(s) with overlap-ping

7. Moisture barrierOne laminated aluminium-copolymer tape, longitudinallyapplied with overlap

8. Inner sheathHFFRLS compound

9. Electrostatic shieldOne layer of helically appliedcopper wires

10. Electromagnetic shieldTwo helically applied steeltapes

11. Outer sheathHFFRLS compound

Standards: RT/E/PS/00031HFFRLS cables: IEC 60332-3 cat C (flammability), IEC 61034 (smoke emission)

Optionally: F1 class: no HFFRLS cablesF5 class: unfilled cablesD type (unarmoured), R type (ruggedised PE sheath), S type (corrugated steel armour) andB type (brass tape armour)E1, E2 types: lower induction protection levels

Electrical Characteristics at 20ºC

Parameter Unit Value

Conductor diameter, nominal mm 0.9 1.4Conductor resistance, maximum Ω/km 30.0 12.5Insulation resistanceMinimum value after 1 min, 500 Vdc MΩ.km 5000Mutual capacitance, AC 800 / 1000 Hz, nominal nF/km 42 ± 3 47 ± 3Dielectric strength conductors / screen, 2 min DC voltage V 3000

RAILWAYS CONTROL AND SIGNALLINGRT / F3 E3 cable type

26 NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com

[email protected]

Electrical Characteristics at 20ºC (continuation)

Parameter Unit Value

Attenuation, maximum average@ 1.0kHz@ 2.4kHz@ 40kHz@ 90kHz@ 1.024 MHz

dB/kmdB/kmdB/kmdB/kmdB/km

0.731.102.883.7011.2

0.450.621.772.417.45

Near end crosstalk attenuation, mimimum average@ 1.0kHz@ 2.4kHz@ 40kHz@ 90kHz@ 1.024 MHz

dB/kmdB/kmdB/kmdB/kmdB/km

6060505035

Reduction factor, maximum @ 100 V/km, 50 HzEMI RF 1 (modest level) (optional)EMI RF 2 (medium level) (optional)EMI RF 3 (high level)

0.650.450.20

Physical Characteristics

Nominal sheath radialthickness (mm)Item code

Numberof pairs

ConductorDiameter

(mm) Inner Outer

Maximum outerdiameter (mm)

Nominaldelivery length

(m)**19EPFB0002*RFA* 2 0.9 2.2 2.4 23.4 500**19EPFB0010*RFA* 10 0.9 2.2 2.4 31.8 500**19EPFB0012*RFA* 12 0.9 2.2 2.4 35.0 500**19EPFB0019*RFA* 19 0.9 2.2 2.4 41.4 500**19EPFB0024*RFA* 24 0.9 2.2 2.4 44.0 500**15EPFB0002*RFA* 2 1.4 2.2 2.4 33.6 500**15EPFB0010*RFA* 10 1.4 2.2 2.4 40.2 500**15EPFB0012*RFA* 12 1.4 2.2 2.4 42.2 500**15EPFB0019*RFA* 19 1.4 2.2 2.4 47.5 500**15EPFB0024*RFA* 24 1.4 2.2 2.4 52.5 500

NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com

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27

RAILWAYS CONTROL AND SIGNALLINGK23 cable type

Applications

Remote controls and tele-transmissions in under-ground railway networks.

Family

Halogen free flameretardant cables

Design

1. ConductorCopper wire, 0.6, 0.8, 1.0or 1.2 mm nominal di-ameter

2. InsulationSolid polyethylene

3. QuaddingFour conductors are twistedin star quads

4. StrandingQuads are helicallystranded or oscillated toform units to get the cablecore

5. Core wrappingPlastic tape(s) with overlap-ping

6. Moisture barrierOne copolymer coatedlaminated aluminium tape

7. Inner sheathHFFRLS compound

8. ArmourTwo helically applied steeltapes

9. Outer sheathOuter sheathOuter sheathOuter sheathHFFRLS compound

Standards: NF F 55-623, NF C 32-070 Category C1 (fire performance)

Electrical Characteristics at 20ºC

Parameter Unit Value

Conductor diameter mm 0.6 0.8 1.0 1.2DC conductor resistance, maximum average Ω/km 64.0 36.0 23.0 16.0Insulation resistanceMinimum value after 3 min, 500 VDC MΩ.km 5000Mutual capacitance, AC 1000Hz, maximum nF/km 57.5Capacitance unbalance, maximumk1 (side to side)k9-12 (quad to quad)

pF/500 mpF/500 m

435220

Dielectric strength, 1 min DC voltageBetween conductorsBetween conductors and screen

VV

15001500

20001500

30001500

30001500

RAILWAYS CONTROL AND SIGNALLINGK23 cable type

28 NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com

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Physical Characteristics

Minimum sheaththickness (mm)Item code Number

of pairsSparepairs

ConductorDiameter

(mm) Inner Outer

Maximum outerdiameter

(mm)

**22EXFF0001***A* 2 - 0.6 1.0 1.0 10.5

**22EPFF0004***A* 4 - 0.6 1.0 1.0 14.0

**22EXFF0004***A* 8 - 0.6 1.0 1.0 16.5

**22EXFF0007***A* 14 - 0.6 1.0 1.2 17.5

**22EXFF0010***A* 20 - 0.6 1.0 1.2 18.5

**22EXFF0014***A* 28 - 0.6 1.0 1.4 21.0

**22EXFF0019***A* 38 - 0.6 1.0 1.4 21.5

**22EXFF0028***A* 56 - 0.6 1.0 1.4 23.0

**22EXFF0042***A* 84 - 0.6 1.0 1.6 28.0

**22EXFF0056***A* 112 - 0.6 1.0 1.6 30.5

**22EXFF0059***A* 168 2 0.6 1.0 1.8 38.0

**22EXFF0112***A* 224 2 0.6 1.0 2.0 44.0

**22EXFF0140***A* 280 2 0.6 1.0 2.0 51.0

**22EXFF0118***A* 236 4 0.6 1.0 2.0 57.0

**22EXFF0196***A* 392 4 0.6 1.0 2.0 58.5

**22EXFF0224***A* 448 4 0.6 1.0 2.2 67.0

**22EXFF0392***A* 784 4 0.6 1.0 2.2 90.5

**22EXFF0448***A* 896 6 0.6 1.0 2.2 102.5

**20EXFF0001***A* 2 - 0.8 1.0 1.0 11.5

**20EPFF0004***A* 4 - 0.8 1.0 1.0 15.5

**20EXFF0004***A* 8 - 0.8 1.0 1.2 17.5

**20EXFF0007***A* 14 - 0.8 1.0 1.4 20.5

**20EXFF0010***A* 20 - 0.8 1.0 1.4 23.0

**20EXFF0014***A* 28 - 0.8 1.0 1.4 24.5

**20EXFF0019***A* 38 - 0.8 1.0 1.6 26.5

**20EXFF0028***A* 56 - 0.8 1.0 1.6 32.0

**20EXFF0042***A* 84 - 0.8 1.0 1.8 39.0

**20EXFF0056***A* 112 - 0.8 1.0 1.8 40.5

**18EXFF0001***A* 2 - 1.0 1.0 1.0 12.0

**18EPFF0004***A* 4 - 1.0 1.0 1.2 17.5

**18EXFF0004***A* 8 - 1.0 1.0 1.4 20.5

**18EXFF0007***A* 14 - 1.0 1.0 1.4 23.5

**18EXFF0010***A* 20 - 1.0 1.0 1.6 25.0

**18EXFF0014***A* 28 - 1.0 1.0 1.6 29.0

**18EXFF0019***A* 38 - 1.0 1.0 1.6 31.5

**18EXFF0028***A* 56 - 1.0 1.0 1.8 38.5

**18EXFF0042***A* 84 - 1.0 1.0 2.0 46.5

**18EXFF0056***A* 112 - 1.0 1.0 2.0 51.5

**17EPFF0001***A* 1 - 1.2 1.0 1.2 14.0

**17EXFF0001***A* 2 - 1.2 1.0 1.2 14.5

**17EPFF0004***A* 4 - 1.2 1.0 1.4 20.0

**17EXFF0004***A* 8 - 1.2 1.0 1.4 24.0

**17EXFF0007***A* 14 - 1.2 1.0 1.4 25.0

**17EXFF0010***A* 20 - 1.2 1.0 1.6 29.0

**17EXFF0014***A* 28 - 1.2 1.0 1.6 31.5

NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com

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29

RAILWAYS CONTROL AND SIGNALLINGDIGICODE-INDOOR cable type

Applications

Transmission of track circuitsignals up to 30 kHz in elec-trified lines

Family

Halogen free, flameretardant cables

Design

1. ConductorCopper wire, 1.4 mm nomi-nal diameter (0.6 mm for theauxiliary pair)

2. InsulationPolyethylene

3. TwinningTwo conductors are twistedto form a pair

4. StrandingPairs are helically stranded toget the cable core

5. Core wrappingPlastic tape(s) with overlapping

6. Inner sheathLow density polyethylene

7. Moisture barrierOne copolymer coated lami-nated aluminium tape

8. Intermediate sheathHFFRLS compound

9. Mechanical proteMechanical proteMechanical proteMechanical protecccctiontiontiontionTwo helically applied steeltapes

10. Outer sheathHFFRLS compound

Standards: Fire performance: EN 50-266-2-4 & IEC 60332-3; Smoke density: EN 50268-2; Halogencontent: EN 50267-2-1; Gases acidity: EN-50267-2-2

Optionally: Outdoor PE version: no HFFRLSOutdoor PVC version: EN 50-265-2-1, IEC 60332-1, NF C 32070 Cat C2 compliant

Electrical Characteristics at 20ºC

Parameter Unit Value

DC conductor resistance, maximum Ω/km 12.1Resistance unbalance, maximum % 3Insulation resistance, 1 minute 500 VDC, minimum MΩ.km 5000Dielectric strength, 1 min DC voltageBetween conductorsConductor – screen

VV

10003000

Spark test on outer sheath, AC voltage, minimum V 5000

RAILWAYS CONTROL AND SIGNALLINGDIGICODE-INDOOR cable type

30 NEXANS IBERIA S.L. – c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAINTel.: +34 942 250 100 - Fax: +34 942 269 097 – www.nexans.com

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Electrical Characteristics at 20ºC (continuation)

Parameter Unit Value

Mutual capacitanceData pairs (maximum)Auxiliary pair (nominal)

nF/kmnF/km

4550

Capacitance unbalance, maximumPair – pairPair – ground

pF/500 mpF/500 m

4001500

Characteristic pair attenuation, maximum@ 2.1 KHz@ 4.1 KHz@ 9.5 KHz@ 20.7 KHz

dB/kmdB/kmdB/kmdB/km

0.640.761.051.28

Near end crosstalk att. (NEXT), minimum@ 4.1 KHz@ 20.7KHz

dB/kmdB/km

5442

Far end crosstalk attenuation (FEXT), minimum@ 4.1 KHz@ 20.7KHz

dB/kmdB/km

5948

Unbalance attenuation, minimum dB 40Rated voltage, maximumBetween pair conductors V rms 220Rated current, maximum A rms 1

Physical Characteristics

Sheath Thickness(mm)Item code

No.of

Pairs

Conductordiameter

(mm) Inner Interm. Outer

Nominalouter

diameter(mm)

Nominalweight

(kg/km)

Nominaldeliverylength

(m)**15SPFX0001***A* 1(1) 1.4* 0.7 1.3 1.5 17.9 428 1200 or 750**15SPFX0002***A* 2(1) 1.4* 0.7 1.3 1.5 19.2 497 1200 or 750**15SPFX0003***A* 3 1.4 0.7 1.3 1.5 20.2 562 1200 or 750

(1) Plus one auxiliary pair with 0.6 mm conductors.

NEXANS IBERIA S.L.c/ Concha Espina s/n - 39600 - Maliaño - Cantabria – SPAIN

Tel.: +34 942 250 100 - Fax: +34 942 269 097 - [email protected]

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