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A Joint Venture between Randack fasteners India &

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Page 1: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

A Joint Venture between

Randack fasteners India

&

Page 2: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

+

The best of 2 nations

Technical excellence meets high quality and competitive production

Win-Win combination

Page 3: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

Headquarter in Hagen,Germany

Page 4: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity
Page 5: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

Randack Fasteners

India

Page 6: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

Who is RFI ?

JV of German Randack fasteners & Klaus Union in India

A member of Randack group based in Hagen, Germany

A local supplier for Indian, European and also American Market

OUR MISSION:

“ TO BE A WORLD CLASS SUPPLIER OF HIGH TENSILE AND SPECIALITY FASTENERS ”

Page 7: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

Our Presence Wind Energy

Hydro Power : Compact and Large Hydro

Oil and Gas

Construction and Heavy Equipment

Diesel and Gas Engine

Marine

Pumps and Valves

Solar Power

Page 8: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

Products

Specialised Socket

Head Bolts and

Screws

Page 9: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

Products Customised and

standard solution for

Hexagon and Special

Nuts

Page 10: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

Products Special and

standard designs

of Bolts, Nuts and

Washers acc. to

DIN / ISO / ASTM

standards, offered

with customised

coating

requirements in

Hot Dip Galvanised

/ Zinc Flake and

Zinc Electroplated

Solutions

Page 11: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

Products

High Tensile and critical applications catered for

Wind Energy

Page 12: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

Products Solutions for Tower and other applications in Hot Dip Galvanisation witout Hydrogen Embrittlement

Page 13: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

Products

Specialized Products For Gas Engine

Page 14: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

Products

Customised Products for

Hydro Power, Construction

And Heavy equipment

industry

Page 15: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

Products Special design metallic inserts

for Wind Mill blade roots

Page 16: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

Products Special design metallic inserts

for Wind Mill blade roots

Page 17: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

Application of special fasteners on Diesel Engine

Page 18: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

State of the art CNC Manufacturing Line

Page 19: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

Cellular Layout

Page 20: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

CNC TURNING CENTER

Page 21: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

CNC machining capability up to 3Mtr Long Studs.

Page 22: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

Thread rolling capacity upto M100

Page 23: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

Forging Capabilities

Inhouse Forging Facility

Page 24: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

CUSTOMER DEDICATED CELL FOR ROOT INSERTS

Page 25: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

CUSTOMER DEDICATED CELL FOR ROOT INSERTS

Page 26: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

ROOT INSERTS

Page 27: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

ROOT INSERTS

Page 28: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

Special Equipment for Customised Assembly Solutions

Page 29: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

Testing Capabilities

Ultrasonic Testing Machine

Magnetic Particle Testing Machine for Long Studs

Page 30: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

Testing Capabilities

Computerised Micro Hardness Testing Machine

Computerised Vickers Hardness Testing Machine

Page 31: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

Testing Capabilities

Rockwell Hardness Testing Machine

Brinell Hardness Testing Machine

Page 32: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

Testing Capabilities

Universal Testing Machine (100T)

Profile Projector

Page 33: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

Testing Capabilities

Impact Testing Machine Spectrometer – Chemical

Properties Testing Machine

Page 34: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

Testing Capabilities

Mitutoyo 2 Dimensional Height Gauge

Fischer Dual scope – Coating Thickness Meter

Page 35: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

Testing Capabilities

Torque Tension Testing Machine

Mangetic Particle Testing Machine

Page 36: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

Forging Process Control Equipment

Pyrometer

Temperature Recording Device (Connected to Server)

Graph from Temperature recording device

Page 37: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

Forging Process Control Equipment

Pneumatic Pusher System for Temperature and Time Control

Page 38: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

Heat Treatment Quenching

Washing

Tempering

Page 39: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

Automised Heat Treatment Plant

Page 40: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

Inhouse Delta MKS Coating Facility

Page 41: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

Inhouse Delta MKS Coating Facility

Page 42: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

Inhouse Delta MKS Coating Facility

Salt Spray Testing (SST)

Page 43: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

Philospophy of RFI

High quality supplier

EN ISO 9001:2008 certified

ISO 14001:2004 and OHSAS 18001:2007 Certified

ISO 17025 / NABL Accredited

TPG Accreditation for MPI - Underprocess

Aerospace AS9100C Under Process

Page 44: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

ISO 9001:2008 CERTIFICATE

Page 45: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

ISO 14001 & OHSAS 18001 CERTIFICATE

Page 46: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

NABL CERTIFICATE

Page 47: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

Licensed Dörken partner !

RFI is worldwide the 1st wind turbine fastener producer with Delta-MKS inhouse coating facilities

Page 48: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

RFI - Mission

A worldwide partner and supplier for high quality fasteners for the wind energy industry.

RFI will invest and grow where customers demand will lead them.

Specialty fasteners are our mission.

Built to last.

Page 49: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

Advantages for you

• RS : Europe

• RFA : US , North America

• RFI : Asia Pacific

We serve you globally

Long term experience in Power , Oil, Gas , Hydro and special fasteners segment

High quality fasteners

• Competitive pricing

• Short lead times and highest flexibility

Inhouse DELTA®-MKS coating leads to:

Page 50: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

List Of Customers Suzlon Energy Limited

Andritz Hydro Limited

MAN Diesel

Gamesa Wind Turbines Pvt. Ltd.

GE

Global Wind Power Limited

Inox Wind Limited

Kenersys + Senvion

Regen Powertech Pvt. Limited

Leitwind Shriram Limited

Randack Spezialschrauben, Germany

Vestas Wind Technology Limited

Page 51: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity
Page 52: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

Summary Quality fasteners made in India

Inhouse-coating facilities

Long term experience in the industry

We are producers not distributors !

German engineering with indian speed

Short lead time & Competitive prices

Page 53: Randack fasteners Indiarandack-india.com/doc/rfi-presentation.pdf · Cellular Layout . CNC TURNING CENTER . CNC machining capability up to 3Mtr Long Studs. Thread rolling capacity

You make it; We grip it!!!