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Randall Manufacturing’s InsulWall ® Products

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Page 1: Randall Manufacturing’s InsulWall Products · insul wall height deck 10" sweep a2 a1 insul wall bar joist *****note***** for easier installation, walls should be installed w/ velcro

Randall Manufacturing’s

InsulWall® Products

Page 2: Randall Manufacturing’s InsulWall Products · insul wall height deck 10" sweep a2 a1 insul wall bar joist *****note***** for easier installation, walls should be installed w/ velcro

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Temperature Control Products 14

Insulwall® Drawings 10-13

Insulwall® Product Pictures 7-9

Insulwall® Product Options 6

Insulwall® v.s. Rigid Panels 3-5

Introduction to Insulwall® 2

Page 3: Randall Manufacturing’s InsulWall Products · insul wall height deck 10" sweep a2 a1 insul wall bar joist *****note***** for easier installation, walls should be installed w/ velcro

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InsulWall® Flexible Curtain Wallis designed to separate temperature zones in refriger-ated warehouses. With easy installation and simplefield cuts, InsulWall® provides a unique alternativeto permanent walls or rigid panels.

InsulWall® panels may be moved and re-used inother locations, providing unlimited flexibility forfuture expansions or changes in floor plans.

InsulWall® Flexible Curtain WallsSeparate:• Cooler to Cooler

• Freezer to Freezer

• Ambient to Controlled environment

Benefits:• Easily installed with NO facility shutdown

• NO need to move or disassemble racks

• Can be moved and reconfigured

• Walls can be expanded in width

• NO costly concrete curbs

• Change cooler or freezer size on demand

Unlimited flexibility for future growth or changes infloor plans!

Introduction to Insulwall®

Page 4: Randall Manufacturing’s InsulWall Products · insul wall height deck 10" sweep a2 a1 insul wall bar joist *****note***** for easier installation, walls should be installed w/ velcro

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Insulwall® vs Rigid Panels

InsulWall® Compared to Rigid Panels

300'

1" Wide R-5 Rated Insulwall®

4" Wide Rigid Panels w/6" concrete curbs

150'34° 38° 45° 55°

304'

150'34° 38° 45° 55°

1" Wide R-5 Rated Insulwall®

1"

4" Wide Rigid Panel w/6" concrete curbs

16"

4"

InsulWall™45.000 sq. ft. of footprint

Rigid Wall45.600 sq. ft. of footprint

InsulWall® reduces building “footprint” requirements, saving significantly on building construction costs...

35’ highwarehouse

35’ highwarehouse

To yield 1,575,000 cu.ft. usable storage space using Insulwall IW-18XT,45,000 sq. ft. of cooler space is necessary. (35’ x 300’ x 150’)

Using Rigid panels, 45,600 sq. ft. is required to yield the same 1,575,000cu.ft. of usable storage space (35’ x 304’ x 150’).

Insulwall® saves you thousands of dollars in construction costs when used in place of rigid walls.

Page 5: Randall Manufacturing’s InsulWall Products · insul wall height deck 10" sweep a2 a1 insul wall bar joist *****note***** for easier installation, walls should be installed w/ velcro

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Insulwall® vs Rigid Panels

InsulWall® Compared to Rigid Panels

300'

1" Wide R-5 Rated Insulwall®

4" Wide Rigid Panels w/6" concrete curbs

150'34° 38° 45° 55°

300'

150'34° 38° 45° 55°

1" Wide R-5 Rated Insulwall®

1"

4" Wide Rigid Panel w/6" concrete curbs

16"

4"

InsulWall™1,575,000 cu. ft. of storage space

Rigid Wall1,554,000 cu. ft. of storage space

InsulWall® increases usable warehouse “slot space,” significantly maximizing your company’s revenues...

35’ highwarehouse

35’ highwarehouse

Insulwall® creates more usable space...

Using Insulwall IW-18XT to subdivide this 300' x 150' x 35' high refrigeratedwarehouse yields 1,575,000 cu. ft. of usable storage space.

Rigid panels yield 21,000 cu.ft. less usable space at 1,554,000 cu.ft.

Page 6: Randall Manufacturing’s InsulWall Products · insul wall height deck 10" sweep a2 a1 insul wall bar joist *****note***** for easier installation, walls should be installed w/ velcro

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Insulwall® vs Rigid Panels

Cost Comparison of InsulWall vs. Rigid Wall New Building Construction

The installed cost of Insulwall in and of itself is significantly less expensive than the costof rigid walls. But that is only a portion of the cost saving your company benefits fromwhen they use Insulwall.

Rigid walls require curbs on each side of the wall for protection. The curbs run approxi-mately $45/lineal foot. No curbs are needed with Insulwall.

As the drawings in this section indicate, a refrigerated warehouse with 4 different tem-perature zones (3 walls) requires a building that is 4’ wider when using rigid walls (3 rigidwalls * 16” per wall = 4’). Estimates on footprint vary from building to building, but$75/sq. ft is a conservative cost figure.

Insulwall is much less expensive to ship than Rigid Walls, because it weighs less andtakes up less space.

Please consider the following factors when comparing the complete cost of choosingInsulwall vs. Rigid Walls:

IW-INSULWALL® RIGID WALL

Average Lead Time 3-4 weeks 4-6 weeks

Cost of Curbs per Running Foot No curbs Required concrete curbing on both wall sides

Loss of Productivity No cooler shutdown 2 weeks on...

Freight Method LTL Minimum 1 flatbed

Installation Method Self/Contractor Contractor

Page 7: Randall Manufacturing’s InsulWall Products · insul wall height deck 10" sweep a2 a1 insul wall bar joist *****note***** for easier installation, walls should be installed w/ velcro

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Insulwall® Product Options

Product

IW-18

IW-18XT

MountingHardware

Construction Recommended Application

Weightper sq. ft.

• 18 oz. vinyl exterior• 3 layers of foil laminated bubble sheeting• R-3 Rated

• 18 oz. vinyl exterior• 2 layers of foil laminated bubble sheeting• 1" thick polydacron• R-5 Rated

Cooler to Cooler or Freezer to Freezer applications separating up to 15 degrees

.50 lb per sq. ft.

IW-12 • 12 oz. vinyl exterior• 3 layers of foil laminated bubble sheeting• R-3 Rated

Cooler to Cooler or Freezer to Freezer applications separating up to 15 degrees

.45 lbper sq. ft.

IW-12XT • 12 oz. vinyl exterior• 2 layers of foil laminated bubble sheeting• 1" thick polydacron• R-5 Rated

Cooler to Cooler or Freezer to Freezer applications separating over 15 degrees

.50 lb per sq. ft.

.55 lb per sq. ft.

1.0 lb per linear ft.

Cooler to Cooler or Freezer to Freezer applications separating over 15 degrees

Used to secure Insulwall® from the ceiling deck and vertical end walls

• 2" x 2" x 1/8" aluminum angle, • Self tapping fasteners.

Page 8: Randall Manufacturing’s InsulWall Products · insul wall height deck 10" sweep a2 a1 insul wall bar joist *****note***** for easier installation, walls should be installed w/ velcro

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Insulwall® Product Pictures

Whether you have New Construction...

Or separation betweenRacking...InsulWall®

Insulated Curtain walls arethe material of choice!

Need to isolate the endof a dock, aisle, orroom...

Page 9: Randall Manufacturing’s InsulWall Products · insul wall height deck 10" sweep a2 a1 insul wall bar joist *****note***** for easier installation, walls should be installed w/ velcro

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Installing Insulwall®

Valances easily close off bar joistarea limiting the amount of fieldcuts needed in main panels.

Penetrations throughpanels are easily cut inthe field.

Whatever your operationneeds...InsulWall is the productthat quickly installs, isolatingspace to accommodate multi-temperature environments.

Page 10: Randall Manufacturing’s InsulWall Products · insul wall height deck 10" sweep a2 a1 insul wall bar joist *****note***** for easier installation, walls should be installed w/ velcro

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Insulwall® In the Field

Page 11: Randall Manufacturing’s InsulWall Products · insul wall height deck 10" sweep a2 a1 insul wall bar joist *****note***** for easier installation, walls should be installed w/ velcro

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Insulwall® Drawings

3. CURTAIN GOES PARALLEL TO THE BAR JOIST, NO VALANCE.

2. VALANCE AND CURTAIN GO PERPENDICULAR TO THE BAR JOIST

1. VALANCE AND CURTAIN GO PARALLEL TO THE BAR JOIST

DECK

BAR JOIST

INSUL WALL

VALANCE

SLOTTED ANGLE

SLOTTED ANGLE

INSUL WALL HEIGHT

VALANCE HEIGHTDOES NOT INCLUDE

OVERSIZEV1V2

DECK

INSUL WALL

VALANCE OVERLAPS INSUL WALL

10" SWEEP

A1A2

VALANCE LONG SECTIONS

DECK

INSUL WALL

VALANCE OVERLAPS INSUL WALL

10" SWEEP

DECK

INSUL WALL

VALANCE

SLOTTED ANGLE

SLOTTED ANGLE

INSUL WALL

HEIGHT

VALANCE HEIGHTDOES NOT INCLUDE

OVERSIZE

A1A2

DECKSLOTTED ANGLE

INSUL WALL HEIGHT

DECK

10" SWEEP

A1A2INSUL WALL

BAR JOIST

***************NOTE***************

FOR EASIER INSTALLATION, WALLS

SHOULD BE INSTALLED W/ VELCRO LOOP

PROGRESSING, AND THE 3.5" TAB LAGGING BEHIND.

2" VELCRO LOOP

INSTALLATION DIRECTION

WALL

INSUL WALLANGLE

NO TAB, BOLT

TO ANGLE

BASIC CURTAIN-WALL CONNECTIONS

WALL

INSUL WALLANGLE

TAB, OR EXTRA MATERIAL TRIM & BOLT TO WALL

screw every 8"

Page 12: Randall Manufacturing’s InsulWall Products · insul wall height deck 10" sweep a2 a1 insul wall bar joist *****note***** for easier installation, walls should be installed w/ velcro

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Insulwall® Drawings

Page 13: Randall Manufacturing’s InsulWall Products · insul wall height deck 10" sweep a2 a1 insul wall bar joist *****note***** for easier installation, walls should be installed w/ velcro

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Temperature Control Products

Ice Cream Bags & Boxes

Pallet Covers

PVC Strip Doors

Industrial Curtains

Trailer Center Divide Systems

Trailer Bulkheads & Partitions

Look to Randall Manufacturing’for quality products...

With more New & Exciting products for youroperation coming soon.....